F4MB-XL Plasma Gun Plasma Spraying. Parts List PL EN 11

Transcription

1 Plasma Spraying Parts List PL EN 11 F4MB-XL F4MB90-XL Oerlikon Metco - October 2016

2 Oerlikon Metco (US) Inc Prospect Avenue Westbury NY Spare Parts Categories C = Consumable Parts Parts subjected to major wear during normal operation. These parts require replacement on a regular basis. Recommended in order to avoid downtimes. W = Wear Parts Parts used for maintenance service. These parts are likely and expected to wear out during the life of the product. Wear parts are not subject to warranty. K = Critical Parts Parts recommended in order to guarantee maximum availability of component. This prevents downtime caused by delay in procurement. i Warranty Disclaimer Installing non-oerlikon Metco spare parts on Oerlikon Metco equipment voids the product warranty.

3 1 List of Recommended Spare Parts for F4MB-XL Plasma Gun Description Qty. Cat. Catalog Order 3 Powder Injector, 1.8 mm (with undercut) 2 C F Nozzle, 6mm 1 C (TF) Electrode 1 C (TF) Tool Kit 1 K F4MB-XL Reseal Kit 1 W F4MB-XL PL EN 11 3

4 2 Parts Lists for F4MB-XL Plasma Gun 2.1 F4MB-XL Plasma Gun Assembly F4MB-XL Plasma Gun F4MB-XL PL EN 11

5 Description Qty. Catalog Order 1 Injector Holder, Double, 90 /75 (includes item 2) Screw, Injector Holder, M3x Powder Injector, 1.8 mm (with undercut) 2 F Front Locking Ring 1 F Rear Locking Ring 1 F Nozzle, 6mm (includes items 7 & 11) (TF) O-Ring, Viton x 0.07 in. 1 TRPP O-Ring, Viton, 42 x 1.5 mm Front Gun Body (includes item 10) Positioning Screw O-Ring, Viton, x in. 1 WJ O-Ring, Buna, x 0.07 in. (pkg. of 3) 8 7E Center Gun Body 1 F4MB-XL O-Ring, NBR, x 1 mm (pkg. of 2) Gas Ring 1 F Insulator Assembly (includes items 17&18) 1 F Screw, M4 x Insulating Screw Electrode (TF) O-Ring, Black Viton, x 0.07 in V Cooling tube Rear Gun Body Assembly 1 F4MB-XL Screw, M4 x Cover Assembly (includes item 25) 1 F4MB-XL Screw, M5 x 0.8mm 4 F4MB-XL PL EN 11 5

6 2.2 F4MB90-XL Plasma Gun Assembly F4MB90-XL Plasma Gun F4MB90-XL PL EN 11

7 Description Qty. Catalog Order 1 Injector Holder, Double, 90 /75 (includes item 2) Screw, Injector Holder, M3x Powder Injector, 1.8 mm (with undercut) 2 F Front Locking Ring 1 F Rear Locking Ring 1 F Nozzle, 6mm (includes items 7 & 11) O-Ring, Viton x 0.07 in. 1 TRPP O-Ring, Viton, 42 x 1.5 mm Front Gun Body (includes item 10) Positioning Screw O-Ring, Viton, x in. 1 WJ O-Ring, Buna, x 0.07 in. (pkg. of 3) 8 7E O-Ring, NBR, x 1 mm (pkg. of 2) Gas Ring 1 F Insulator Assembly (includes items 17&18) 1 F Screw, M4 x Insulating Screw Electrode (includes item 20) O-Ring, Black Viton, x 0.07 in V Cooling tube Screw, M4 x Center Gun Body (includes item 27) 1 F4MB90XL Hose Fitting (NOZ+) 1 10MB Rear Gun Body Assembly 1 F4MB90XL Right Gun Cover 1 F4MB90XL Left Gun Cover 1 F4MB90XL Screw, M4 x 50 mm 3 PL EN 11 7

8 2.3 Nozzles and Electrodes Description Qty. Catalog Order 32 Electrode Centering Tool (optional; includes item 33) Dial Gauge Standard Components (Supplied with spray gun.) 6 Nozzle, 6mm (standard) (includes items 7 & 11) (TF) O-Ring, Viton x 0.07 in. 1 TRPP O-Ring, Viton, x in. 1 WJ Electrode (standard) (includes item 20) (TF) O-Ring, Black Viton, x 0.07 in V Optional Nozzles (Each set includes nozzle listed and items 7, 11, 19 & 20.) 34 5 mm Nozzle / Electrode / O-Ring Set (includes item 35) (TF) mm Nozzle (includes items 7 & 11) (TF) mm Nozzle / Electrode / O-Ring Set (includes item 6) (TF) mm Nozzle (standard) (includes items 7 & 11) (TF) mm Nozzle / Electrode / O-Ring Set (includes item 38) (TF) mm Nozzle (includes items 7 & 11) (TF) mm Nozzle / Electrode / O-Ring Set (includes item 40) (TF) mm Nozzle (includes items 7 & 11) (TF) mm Nozzle / Electrode / O-Ring Set, Type mm Nozzle, Type (TF) Nozzles with Cooling Holes (Optional; Each includes items 7 & 11.) 43 6 mm Nozzle, Tungsten Lined (TF) mm Nozzle mm Nozzle, Tungsten Lined (TF) mm Nozzle, Tungsten Lined (TF) mm Nozzle Short Components (Nitrogen) (Each set includes items 7, 11, 20 & 53. Requires item 54.) 48 6 mm Nozzle / Electrode / O-Ring Set, Short (TF) mm Nozzle, Short (includes items 7 & 11) (TF) mm Nozzle / Electrode / O-Ring Set, Short mm Nozzle, Short (includes items 7 & 11) mm N2 Set (includes items 6, 7, 11, 20 & 53.) Electrode, Short (TF) Front Gun Body, Short PL EN 11

9 2.4 Injectors and Injector Holders Injectors Description Qty. Catalog Order mm (with undercut) 2 F Optional Injectors mm (with undercut) F mm (with undercut) F mm (without undercut) mm (without undercut) mm (without undercut) mm (with cemented carbide insert for long life) mm (with cemented carbide insert for long life) mm (with cemented carbide insert for long life) Lock Nut, M5 (supplied with all injectors) Powder Fittings 64 Powder Fitting Adapter (optional) PTM Powder Elbow Fitting Assembly, 90 (optional) Distance Gauge 66 Injector Distance Gauge, Ø6 mm (Green; standard) Injector Distance Gauge, Ø7 mm (Blue; optional) Injector Distance Gauge, Ø8 mm (Red; optional) PL EN 11 9

10 2.4.2 Injector Holders with Retaining Screws Designation Catalog Order Illustration Injector Holder, Double 100 / / / / / / / / / Ex.: 90 /90 Injector Holder, 2x15, On One Side 90 / / / / Injector Holder, Triple, Double On One Side 100 / 100 / Injector Holder For Graded Coating 90 / (Continued) 10 PL EN 11

11 Designation Catalog Order Illustration Injector Holder Blank Without Bores Injector Holder, Fourfold (Clockwise - 12 / 3 / 6 / 9) 4 x / 75 / 105 / / 75 / 90 / / 90 / / 75 / 90 / / 90 / 90 / Injector Holder, Double With Cooling Air 90 / / PL EN 11 11

12 2.4.3 Injector Holders with Securing Ring, Type MVR Designation Catalog Order Illustration Securing Ring For Injector Holder Type MVR Included with each injector holder type MVR. Injector Holder, Double 90 / / / / / / / / Without Bores M Injector Holder For Graded Coating 100 / 75 / Injector Holder, Double On One Side 90 / PL EN 11

13 3 Additional Equipment 3.1 Tools and Spares (Supplied with F4MB-XL Plasma Gun.) Description Qty. Catalog. Order 32 Electrode Centering Tool (optional) Tool Kit (includes items 70-75) 1 F4MB-XL Screwdriver 1 4E Hex Wrench, 3 mm 1 11E Hex Wrench, 1.5 mm 1 4RG Wrench, Adjustable 1 4E Tweezers 1 11MB Ringlube 1 2M Reseal Kit (includes): 1 F4MB-XL O-Ring, Viton x 0.07 in. 1 TRPP O-Ring, Viton, 42 x 1.5 mm O-Ring, Viton, x in. 1 WJ O-Ring, Buna, x 0.07 in. 8 7E O-Ring, NBR, x 1 mm O-Ring, Black Viton, x 0.07 in V PL EN 11 13

14 3.2 Hoses and Cables Hoses are supplied separately and listed below. Additional powder hoses are available and selected based on the spraying application. Description Qty. Catalog. Order 77 Hose & Cable Package, 5 m (16.4 ) (includes items 78-81) 8MH Plasma Gas Hose 1 7MH Electric Cable, Water Cooled (Red) 5 m (16.4 ) 1 8MH Electric Cable, Water Cooled (Blue) 5 m (16.4 ) 1 8MH T-Clip Fastener (pkg. of 3) 3 8MH Hose & Cable Package, 8 m (26.) (includes 81, 83-85) 8MH Plasma Gas Hose, 9.1 m (30 ) 1 7MH Electric Cable, Water Cooled (Red) 8 m (26 ) 1 8MH Electric Cable, Water Cooled (Blue) 8 m (26 ) 1 8MH Hose & Cable Package, 3.5 m (11.5 ) (includes 81, 87-90) 8MH Electric Cable, Water Cooled (Red) 3.5 m (11.5 ) 1 8MH Electric Cable, Water Cooled (Blue) 3.5 m (11.5 ) 1 8MH Plasma Gas Hose, 3.5 m (11.5 ) 1 8MH Air Hose 3.5 m (11.5 ) 1 8MH Hose & Cable Package, 1.5 m (5 ) (includes 81, 92-95) 8MH Electric Cable, Water Cooled (Red) 1.5 m (5 ) 1 8MH Electric Cable, Water Cooled (Blue) 1.5 m (5 ) 1 8MH Plasma Gas Hose, 1.5 m (5 ) 1 MH Air Hose 1.5 m (4.9 ) 1 8MH Made-to-Order Lengths (Minimum 1.5 m / 5 to maximum 10.5 m / 35.) 96 Hose & Cable Package (includes 81, 97-99) 8MHCTO Plasma Gas Hose 1 7MH50MTO Electric Cable, Water Cooled (Blue) 1 8MH20CTO Electric Cable, Water Cooled (Red) 1 8MH10CTO Adapters 100 Gun Hose Adapter Package (includes items ) PTM Hose Adapter (EL-) 1 PTM Hose Adapter (NOZ+) 1 PTM Plasma Gas Hose Adapter 1 PTM Adapter Package (Praxair) 8MH PL EN 11

15 3.3 Accessories Air Jet Assembly Description Qty. Catalog Order 105 Air Jet Assembly (includes items ) F4MBXL Air Jet Clamp Pivot Clamp Screw 2 3M Flat Washer 2 3M Captive Screw 2 F4MBXL Hex Set Screw (pkg. of 2) 2 2PSA Air Jet Pivot Block 2 3M Pivot Block Nut 2 2PSA Air Nozzle 2 2PSA Wye Assembly (includes items 115 & 116) 1 2PSA Hex Nipple 1 4E Hex Nipple 2 2E Air Nozzle Hose Assembly, 38 cm (15 ) 2 2PSA (1) Air Hose Assembly, 4.6m (15 ) 119 (1) Air Hose Assembly, 5.8 m (19') 1 7M One air supply hose required but not supplied with Air Jet Assembly (105). 6H (1) Air Hose Assembly, 10.7 m (35') 7H Hex Key Wrench (3/32 ) PS PL EN 11 15

16 3.3.2 Mounting Accessories Designation Qty. Order 122 Robot Mounting Bracket Assembly (includes items ) Robot Insulator Plate Screw, M8 X 25 mm (pkg. of 2) Washer, M Lock Washer, M (1) Heat Shield (includes item 128) Screw, M8 X 8 mm (1) Mounting Adapter (includes item 130) Screw, M8 X 16 mm 2 1. Included standard with F4MB90-XL. 16 PL EN 11