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1 Illustrated Parts List for VMAC System V DODGE 4X4 Pickup & 3500 Cab & Chassis 6.7L Cummins Diesel System V Cab & Chassis 6.7L Cummins Diesel 1. Kit Pack List Fastener Pack, (V900114) Fastener Pack, (V900116) Compressor Assembly, P (V900114) Compressor Assembly, P (V900116) Compressor Sub Components, P Inlet Valve Sub Components, & Main Bracket Assembly, Tank, VR70, Remote Filter, Splash Guard, Inlet, NOTE: drawings are not to scale. Document Changes and Revisions Revision Revision Details Checked by Revised Eng. by Tech. Qual. Mech. Elec. Implemented E ECN SAR SH Sep 2011 F ECN SAR SC Oct 2011 G ECN / SAR MH Jan 2012 H ECN SAR MH Oct 2012 J ECN SAR MH Jan 2013 K ECN JR MH - DB - 1 May 2014 Fax: Page 1 of 23
2 1. Kit Pack List Item # Part # Qty Description BRACKET, CONTROL BOX MOUNT, TANK STRAP SPACER, SWAY BAR (V900106/116) BELT, K HOSE, HEATER, ¾ X 52 ( ) HOSE, CRIMPED, 1/2 X HOSE, CRIMPED, 1/2" X 27" HOSE, CRIMPED, 1/2" X 65" 9A HOSE, CRIMPED, 3/4" X 50" (V900114) 9B HOSE, CRIMPED, 3/4" X 54" (V900116) PULLEY, CRANK MANUAL, OWNERS GENERIC, VR70 & MANUAL, INSTALLATION ILLUSTRATED PARTS LIST CLAMP, MOUNTING BRACKET C, STRAP, TANK FLAT BAR, BACKING STRAP VR CONTROL BOX, 132.0" TEMP INTERFACE CABLE VRTC 19A FAST PACK (V900114) 19B FAST PACK (V900116) SYSTEM OPERATION INSTRUCTION & ID ASSEMBLY, MAIN BRACKET ASSEMBLY, AIR FILTER ASSEMBLY, SPLASH GUARD INLET TANK, VR70 DRESSED INT OIL FILTER WELDMENT, COOLER 26 A OIL, VR, 1L, HIGH PERFORMANCE 27 A OIL, VR, 4L, HIGH PERFORMANCE 28A P COMPRESSOR ASSEMBLY (V900114) 28B P COMPRESSOR ASSEMBLY (V900116) HOSE, RADIATOR, MODIFIED HOSE, RADIATOR, MODIFIED Page 2 of 23 Fax:
3 INLET VALVE TO OIL FILL COOLER TO COMPRESSOR TANK TO COOLER COMPRESSOR TO TANK Figure 1 - Kit Pack List Fax: Page 3 of 23
4 2. Fastener Pack, (V900114) Item # Part # Qty Description FASTENER PACK, COOLER BOLT, HHCS, FLHD, M10 X 1.50 X NUT, NYLOCK PL, M10 X WASHER, FLAT SAE, 1/ CLAMP, HOSE HS CLAMP, HOSE HS NIPPLE 7", 1/2" NPT PIPE FTG, TEE, 1/ CONNECTOR, BRASS NPT-HOSE, 1/2-3/ FAST PACK, CONTROL BOX SCREW, PHILLIPS PH, 8-32 X 3/ NUT, WASHER, FLAT, 3/ FAST PACK, COMPRESSOR BOLT, HHCS, M X 20, G10.9 PL BOLT, FLAT HEAD, M8 X 1.25 X 20MM WASHER, SAE, 5/ FAST PACK, MAIN BRACKET BOLT, HHCS G8.8, M12 X 1.75 X BOLT, HHCS G10.9, M12 X 1.75 X BOLT, SHCS, M6X1.0X20, GR12.9 PLT BOLT, HHCS G10.9, M10 X 1.5 X WASHER, FLAT, M12, PLATED FAST PACK, SWAY BAR SPACER, SWAY BAR BOLT, HHCS, FLHD, M10 X 1.5 X FAST PACK, AIR FILTER CLAMP, HOSE HS28 Page 4 of 23 Fax:
5 Figure 2 Fastener Packs (V900114) Fax: Page 5 of 23
6 Fastener Packs, (continued) (V900114) FAST PACK, OIL FILL BOLT, HHCS G10.9, M8 X 1.25 X NUT, NYLOCK, M WASHER, SAE, 5/ CLAMP, C R.I., 1 1/ ASSEMBLY, OIL FILL CAP FAST PACK, WIRING LOOM LOOM, SPLIT PLASTIC, 1/2, HIGH TEMP LOOM, SPLIT PLASTIC, ¼, HIGH TEMP TIE, NYLON MD, FASTENER PACK, TEFLON HOSE TUBE, TEFLON, PTFE, 1/4"OD X 3/16"ID TUBE, TEFLON, PTFE, 3/16"OD X 1/8"ID LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP TIE, NYLON MD, 7" FASTENER PACK, TANK MOUNT STRAP BOLT, HHCS NC G8 PL, 5/16 X BOLT, HHCS NC FL-PL 3/8 X 4 1/2 IN BOLT, HHCS NC FL-PL 3/8 X 6 IN NUT, NYLOCK NC PL, 5/ NUT, FLANGE LOCK NC GR5, 3/ WASHER, SPLIT LOCK, 3/ WASHER, SAE, 5/ FASTENER PACK, FAN SPACER, FAN FASTENER PACK, OIL HOSE SUPPORT BRACKET, OIL LINE P CLIP MOUNT BOLT, HHCS G8.8, M6 X 1.0 X NUT, NYLOCK, M WASHER, FLAT SAE, 1/ TIE, NYLON MD, CLAMP, STRAP, 1 5/8 Page 6 of 23 Fax:
7 Figure 3 Fastener Packs (continued) (V900114) Fax: Page 7 of 23
8 3. Fastener Pack, (V900116) Item # Part # Qty Description FASTENER PACK, COOLER BOLT, HHCS, FLHD, M10 X 1.50 X NUT, NYLOCK PL, M10 X WASHER, FLAT SAE, 1/ CLAMP, HOSE HS CLAMP, HOSE HS NIPPLE 7", 1/2" NPT PIPE FTG, TEE, 1/ CONNECTOR, BRASS NPT-HOSE, 1/2-3/ FAST PACK, CONTROL BOX SCREW, PHILLIPS PH, 8-32 X 3/ NUT, WASHER, FLAT, 3/ FAST PACK, FAN SPACER, FAN FAST PACK, COMPRESSOR BOLT, HHCS, M X 20, G10.9 PL BOLT, FLAT HEAD, M8 X 1.25 X 20MM WASHER, SAE, 5/ FAST PACK, MAIN BRACKET BOLT, HHCS G8.8, M12 X 1.75 X BOLT, HHCS G10.9, M12 X 1.75 X BOLT, SHCS, M6X1.0X20, GR12.9 PLT BOLT, HHCS G10.9, M10 X 1.5 X WASHER, FLAT, M12, PLATED FAST PACK, AIR FILTER CLAMP, HOSE HS FAST PACK, OIL FILL BOLT, HHCS G10.9, M8 X 1.25 X NUT, NYLOCK, M WASHER, SAE, 5/ CLAMP, C R.I., 1 1/ ASSEMBLY, OIL FILL CAP Page 8 of 23 Fax:
9 Figure 4 Fastener Packs (V900116) Fax: Page 9 of 23
10 Fastener Packs, (continued) (V900116) FAST PACK, WIRING LOOM LOOM, SPLIT PLASTIC, 1/2, HIGH TEMP LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP TIE, NYLON MD, FASTENER PACK, TEFLON HOSE TUBE, TEFLON, PTFE, 1/4"OD X 3/16"ID TUBE, TEFLON, PTFE, 3/16"OD X 1/8"ID LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP TIE, NYLON MD, 7" FASTENER PACK, SWAY BAR BOLT, HHCS, FLHD, M10 X 1.50 X SPACER, SWAY BAR FASTENER PACK, TANK MOUNT STRAP BOLT, HHCS NC G8 PL, 5/16 X BOLT, HHCS NC FL-PL 3/8 X 4 1/2 IN BOLT, HHCS NC FL-PL 3/8 X 6 IN NUT, NYLOCK NC PL, 5/ NUT, FLANGE LOCK NC GR5, 3/ WASHER, SPLIT LOCK, 3/ WASHER, SAE, 5/ FASTENER PACK, OIL HOSE SUPPORT BRACKET, OIL LINE P CLIP MOUNT BOLT, HHCS, G8.8, M6 x 1.0 x NUT, NYLOCK, M WASHER, FLAT SAE, 1/ TIE, NYLON MD, CLAMP, STRAP, 1 5/8 Page 10 of 23 Fax:
11 Figure 5 Fastener Packs (continued) (V900116) Fax: Page 11 of 23
12 4. Compressor Assembly, P (V900114) Item # Part # Qty Description O-RING, VITON, 3 1/8 ID X 1/ INLET VALVE, INVERTED REMOTE O-RING, VITON, #8 ORB ELBOW, STEEL JIC/O-RING, 1/2 3/ P ASSEMBLY COMPRESSOR ELBOW, STEEL, 45, 14 ORB - 12 JIC BOLT, SHCS, M8 x 1.25 x 55, GR12.9 PLT CONNECT, BRASS NPT-POLY,3/16-1/8 NPT ELBOW, BRASS NPT-POLY, 1/8-1/4" SENSOR PRESSURE PIPE FTG, PLUG SKT HEAD, 1/ VALVE, CHECK, 1/8 NPT LABEL, VR70 NAME PLATE SCREW, LONG U DRIVE, 2-3/ ELBOW, BRASS STREET 45 DEG, 1/ FITTING, MODIFIED ( ) Page 12 of 23 Fax:
13 16 x4 12 x2 O-RING COMES w/ FITTING x2 Figure 6 Compressor Assembly (P120119) Fax: Page 13 of 23
14 5. Compressor Assembly, P (V900116) Item # Part # Qty Description O-RING, VITON, 3 1/8 ID X 1/ INLET VALVE, INVERTED REMOTE ELBOW, STEEL JIC/O-RING, 1/2 3/ CONN, STEEL, 45, 3/4 - #12 ORB MALE 5 P ASSEMBLY, COMPRESSOR BOLT, SHCS, M8 X 1.25 X 55, G12.9 PLT BOLT, FLAT HEAD, PL M8 X 1.25 X 20MM ELBOW,90, BRASS NPT-POLY, 1/8-3/ ELBOW, BRASS NPT-POLY, 1/8-1/ SENSOR, PRESSURE PIPE FTG, PLUG SKT HEAD, 1/ VALVE, CHECK, 1/8 NPT LABEL, VR70 NAME PLATE SCREW, LONG U DRIVE, 2-3/ ELBOW, BRASS STREET 45 DEG, 1/ ADAPTER, INLET VALVE BOLT, SHCS, PLATED, M8 X 1.25 X 18, FITTING, MODIFIED ( ) O-RING, VITON, #8 ORB WASHER, M8, COPPER SEALING O-RING, VITON, #12 Page 14 of 23 Fax:
15 Figure 7 Compressor Assembly (P120126) Fax: Page 15 of 23
16 6. Compressor Sub Components, P Item # Part # Qty Description TEMPERATURE PROBE 2 P CLUTCH COMPLETE 6 GROOVE Shown for reference only 1 2 Figure 8 Compressor Sub Components Page 16 of 23 Fax:
17 7. Inlet Valve Sub Components, & Item # Part # Qty Description INLET VALVE, NO OIL PLUG PLUG, STEEL HEX SAE-O-RING PORT 3 A ACCESSORY PACK, REGULATOR 4 A ASSEMBLY INLET VALVE SEAT ASSEMBLY INLET VALVE, REAR SEAT O-RING, 40D SIL., 1 7/8 ID X 3/ INLET VALVE, FRONT SEAT O-RING, VITON, 2 3/8 ID X 3/ O-RING, VITON, 2 9/16 ID X 3/ SCREW, BUTTON HEAD, X 5/ ADAPTOR, REMOTE FILTER Figure 9 Inlet Valve Sub Components Fax: Page 17 of 23
18 8. Main Bracket Assembly, Item # Part # Qty Description BRACKET, MAIN DODGE IDLER, SERP, BACK, FLANGE, 90MM STEEL LABEL, FASTENERS NOT TIGHTENED WASHER, FENDER, 10MM X 30MM BOLT, HHCS, FLHD, M10 X 1.5 X TENSIONER Figure 10 Main Bracket Assembly Page 18 of 23 Fax:
19 THIS PAGE INTENTIONALLY LEFT BLANK Fax: Page 19 of 23
20 9. Tank, VR70, Item # Part # Qty Description BOLT, HHCS NC G5 FL LK, 3/8 X BOLT, HHCS NC G8 FL LK PL,1/4 X 1/ COVER, SIGHT GLASS SEAL, TANK REAR CAP THIMBLE, SCREEN CONNECTOR, STEEL NPT-JIC, 3/4-3/ NIPPLE, STEEL STR THRD, 3/ PLUG, STEEL, #5 ORB, HEX ELBOW, BRASS NPT-POLY, 1/8-1/ CONNECTOR, BRASS NPT-SAE, 3/8-1/ ELBOW,90, BRASS NPT-POLY, 1/8-3/ ADAPTER, BRASS, 1/8-1/8 NPT 13 A ELEMENT, SEP, COALESCING O-RING, VITON, 4 3/4 ID X 1/ SPRING, COMPRESSION, FL 1.5", OD OIL FILTER, VR SHORT ASSEMBLY, BLOWDOWN CAP VALVE, SAFETY, 3/8, 200 PSI MUFFLER, SINTERED EXHAUST, 1/8" TANK, OIL SEPARATOR 19 A SIGHT GLASS ASSEMBLY Page 20 of 23 Fax:
21 x x Figure 11 - VR70 Tank Fax: Page 21 of 23
22 10. Remote Filter, Item # Part # Qty Description WELDMENT, DODGE AIR FILTER ROD, THREADED, 1/4 X NUT, HEX NC PL, 1/4, GR ELEMENT, FILTER, PAPER COVER, AIR FILTER, PLASTIC WASHER, FLAT SAE, 1/ NUT, NYLOCK NC, 1/4 Figure 12 Remote Filter Page 22 of 23 Fax:
23 11. Splash Guard, Inlet, Item # Part # Qty Description WELDMENT, DODGE SPLASH GUARD, 2010 MY CLAMP, STRAP, 1 5/ HOSE, FLEXIBLE, NITRILE AIR INTAKE 1.5" NUT, M6X 1.0 ZINC PL WRAP, 1.5 POLY, PROTECTIVE Figure 13 Splash Guard, Inlet Fax: Page 23 of 23
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