MODEL NO & UP MODEL NO & UP MODEL NO & UP MODEL NO & UP MODEL NO.

Transcription

1 MODEL NO & UP MODEL NO & UP MODEL NO & UP MODEL NO & UP MODEL NO & UP SKID SPRAYER with the Centrifugal Pump FORM NO SET-UP AND PARTS CATALOG SAFETY AND INSTRUCTION DECALS The following safety and instruction decals are installed on the Standard Spray System. If any become damaged or illegible, replace them. Decals and part numbers are listed below and in the parts catalog. Order replacements from your Authorized Toro Distributor. READ YOUR OPERATOR S MANUAL FOR OPERATING AND SAFETY INSTRUCTIONS. TO GET A REPLACEMENT MANUAL, SEND MODEL AND SERIAL NUMBERS TO : THE TORO CO., 8 LYNDALE AVE. S., MPLS., MN Part No : Located on Engine Cover Above Pull Rope WARNING EXCEEDING THE TOWING OR HAULING VEHICLE S CAPACITY CAN RESULT IN SERIOUS INJURY OR DEATH. ALWAYS REFER TO TOWING OR HAULING VEHICLE S OPERATOR MANUAL AND THE FOLLOWING CHART TO DETERMINE MAXIMUM CAPACITY. ON TANK VOLUME (GAL) TRAILER WEIGHT SKID WEIGHT (LBS) (LBS) BASED ON WEIGHT OF WATER Part No : Located on Front of Tank OFF Part No. 07: Located on Belt Cover Part No. 9-58: Located on Front of Tank CAUTION Part No : Located on Belt Cover TO AVOID PERSONAL INJURY KEEP ALL SHIELDS IN PLACE. DISENGAGE AND SHUT OFF ENGINE BEFORE SERVICING OR UNCLOGGING MACHINE. KEEP HANDS, FEET AND CLOTHING AWAY FROM POWER-DRIVEN PARTS. Part No : Located on Belt Cover The TORO Company All Rights Reserved FRESH WATER WASH CONTAINER FILL WITH CLEAN FRESH WATER ONLY. Part No : Located on Side of Clean Water Wash Tank WARNING CHEMICALS CAN BE HAZARDOUS TO REDUCE THE RISK OF ENVIRONMENTAL DAMAGE AND PERSONAL INJURY SELECT THE CORRECT CHEMICAL FOR THE APPLICATION. HANDLE AND APPLY CHEMICALS AS INSTRUCTED BY THE CHEMICL MANUFACTURER S LABELS. ALWAYS WEAR PROTECTIVE CLOTHING AND MASK. Part No : Located on Lid of Sprayer Tank

2

3 Refer to the illustrated Parts List for the details of parts used in assembling the SKID SPRAYER. Note: Right and Left as used in the following instructions, refer to the operator s right and left when seated in the normal operating position. Trailer Mode Set-Up Instructions SADDLE AND TRAILER:. Cut the shipping straps and remove the Spray Tank and Saddle Assembly from the shipping skid. 6. Slide Tongue Adapter through Engine / Pump Base and into Saddle Assembly on end with Safety Decals on Tank. Secure with () / x -/ hex. hd. cap screws and flange locknuts. See FIG.. NOTE: In the following instructions, "thread sealer" refers to Teflon thread tape. NOTE: The end of the Tank with Safety Decals is the front of Tank and Saddle Assembly when being used in trailer mode.. Secure the / x Agitator Hose to the 90 Barbed Elbow in bottom of Tank using () Hose Clamp. Assure that the Barbed Elbow is pointing to the R.H. side of Tank.. Apply thread sealer and install the -/ x 90 Barbed Elbow into the bottom of the Tank so that it is pointing to the R.H. side of tank.. Secure the -/ x 6 Suction Hose to the 90 Barbed Elbow in bottom of Tank using () Hose Clamp. 5. Mount the Rear Axle and Tire Assembly to the Saddle Assembly as shown in FIG., using () /8 x -/ hex hd. cap screws, lock washers, hex nuts and () flat washers on each side of the Saddle Assembly. Torque to 0 ft. lbs (N-m). Additional holes in Saddle Assembly are for weight transfer adjustment. 8 FIG.. Tongue Adapter. Saddle Assembly. Engine / Pump Base 7. Mount the Tongue Assembly to the underside of the Tongue Adapter and Skid Frame as shown in FIG., using (6) / x -/ hex hd. cap screws, () / x -/ hex hd. cap screws, (8) flange locknuts. Torque to 75 ft. lbs (0N-m). 7 FIG. FIG.. Tongue Assembly. Saddle Assembly. Tongue Adapter 8. Remove the () U-Bolts securing Harness Tube to the Tongue. Discard U-Bolts and Harness Tube they will not be used. See FIG..

4 5 9 FIG.. Jack. Cotter Pin. Crank Handle 5. Harness Tube. Hitch Pin CENTRIFUGAL PUMP:. Secure the Strainer Bracket to the front R.H. side of Engine / Pump Base using studs on Engine / Pump Base and () 5/6 flange nuts. See FIG FIG. 6. Suction Strainer. Cross. -/ Ball Valve 5. / Ball Valve. Pump 7. Connect Suction Strainer and Pump with -/ x 6 suction hose. Secure with () hose clamps. 8. Apply thread sealer and attach the Cross to output port in top of Pump using close nipple. 9. Apply thread sealer and install x / reducing bushing, / close nipple, / Ball Valve and 90 hose barb into R.H. port in Cross. See FIG FIG. 5. Strainer Bracket NOTE: The arrow on the top of Suction Strainer indicates direction of flow. The arrow should point away from -/ Ball Valve.. Apply thread sealer and attach the -/ Ball Valve into the inlet port of the Suction Strainer using () -/ close nipple. See FIG. 6.. Apply thread sealer and install a -/ Hose Barb into both ends of Suction Strainer / Ball Valve Assembly.. Secure Suction Strainer to Strainer Bracket using () hose clamp. 5. Attach the other end of the -/ x 6 Suction Hose earlier attached to bottom of Tank to hose barb in Ball Valve. Secure with hose clamp. 6. Apply thread sealer and install a -/ Hose Barb into suction port in front of Pump. 0. Attach the other end of the / x Agitator Hose earlier attached to bottom of Tank to 90 hose barb in Ball Valve. Secure with / hose clamp..apply thread sealer and install plug into top port in Cross. (Port for optional Spray Gun 0.).Apply thread sealer and install x 90 hose barb in L.H. port in Cross. Secure the x Hose to 90 hose barb using () hose clamp. Route other end of hose along Tongue Adapter in front of Engine..Remove the top Pipe Plug from Pump, apply thread sealer and install Bleed Valve into the Pump. See FIG. 7. FIG. 7. Pipe Plug. Bleed Valve (open)

5 .Drill a / hole through top of tank between Tank Lid and front Tank Strap. Assemble the Bleed Fitting in hole. See FIG FIG. 8. Bleed Fitting. Tank Strap. Tank Lid 5. Connect Bleed Valve and Bleed Fitting with / x 5 clear hose. Secure with () hose clamps. NOTE: The hose connecting Bleed Valve and Bleed Fitting must be angled upward the entire length of the hose. Downward dips in the hose will not allow air to escape from pump. PRESSURE ADJUST AND RATCHET VALVE:. Secure Valve Plate to the front bar of the Saddle Assembly using () U-Bolts and () 5/6 flange nuts. See FIG. 9. FIG. 0. Pressure Adjust Valve. U-Bolt. Ratchet Valve 5. Valve Bracket. Pressure Gauge 6. x Hose 7. x 6 Hose 6 NOTE: The lever on Ratchet Valve should rest pointing away from Pressure Adjust Valve.. Apply thread sealer and install the / x / reducer bushing and Pressure Gauge into the top of tee between the Pressure Adjust Valve and Ratchet Valve. IMPORTANT! DO NOT overtighten the nuts in steps 5 & Attach Valve Plate Top to Valve Plate over Ratchet Valve as, shown in FIG. 0, using () 5/6 x -/ cap screws and flange nuts Hook () U-Bolt over outlet port of Pressure Adjust Valve and through Valve Bracket. Secure using () 5/6 flange nuts. See FIG. 0. FIG. 9. Valve Plate 8. Apply thread sealer and install the / x 90 elbow and / x hose barb into the inlet port of the Pressure Adjust Valve. See FIG 0. NOTE: The arrow on the side of Pressure Adjust Valve indicates direction of flow. Arrow points toward Ratchet Valve.. Apply thread sealer and install the / close nipple, / tee, / x nipple, Ratchet Valve and / x hose barb into the outlet port in the Pressure Adjust Valve. 7. Attach other end of the x Hose attached to Cross earlier to the inlet port of the Pressure Adjust Valve. Secure with () hose clamp. 8. Secure the x 6 Hose to hose barb in Ratchet Valve using () hose clamp. Route along Saddle frame toward rear of vehicle. 9. Attach handle to Ratchet Valve using () 5/6 x / cap screws and flange nuts. 0. Attach the Pull Rope to Ratchet Valve handle using 5/6 x / cap screw and flange nut.. Route Pull Rope along L.H. side of operator for ease of actuating Ratchet Valve. Provided are () Ring Guides, () R-Clamps, () Ring Terminal, () Pull Rope Handle, () 5/6 x / cap screws and flange nuts. Use as needed to route Pull Rope. 5

6 BOOM FRAME ASSEMBLY:. Drive the Stop Pin into Boom Mount until flush with surface of tube.. Apply a heavy coating of grease to the tubes of the two Boom Mount Assemblies and insert them into the Saddle Assembly until support angle bottoms out against Vehicle Frame. (See FIG..) 6. Position a Spacer Tube between the lugs on each side of the Main Frame tube and between Main Frame and Boom Mounting Brackets. Insert a /" x -/" cap screw through the lugs and spacers. Secure the Main Frame to the Boom Mounting Brackets with lock nuts. See FIG.. 9 FIG.. Stop Pin. /" x 8" screws. Boom Mount Ass'y.. Using a torque wrench, tighten the /" x 8" screws that join the Wedges to the Boom Mounts. Tighten to 50 ft. lbs (68N-m). FIG.. Spacer Tube. Main Frame 7. Position the two () Center Boom angles on the Main Frame and secure them to the Main Frame tube with () square U-bolts, () flat washers and hex nuts. See FIG... Install the () Boom Hold-In Assemblies to the top of the Boom Mount uprights using four () /" x -/" cap screws, flat washers and lock nuts. See FIG., 5. Attach the two "U"-shaped Boom Mounting Brackets to the bottom of the Boom Mount uprights with () /" x -/" cap screws, and lock nuts. (See FIG..) 6 0 FIG.. Boom Hold-In Ass'y.. Boom Mounting Bracket FIG.. Center Boom Angle 8. Jumper Hose. Main Frame 9. Strut Assembly. U-bolt 0. Adjustable Clevis. Center Boom Pipe. Turret Body Clamp 5. Boom Clamp. Threaded Barb Turret 6. Double Barb Turret. 90 Hose Barb 7. Single Barb Turret 8. Center and attach the Center Boom Pipe to the two Center Boom Angles with two () clamps, () /8" x " cap screws, flat washers and lock nuts. Once mounted the Center Boom Pipe should be approx. 0" (508mm) from ground. 9. Loosely attach the Double Barb Turret Body with the Turret Body Clamp in the approximate center of the Center Boom Pipe. For the most uniform spray coverage, position all Nozzles level as shown in FIG..

7 0.Loosely attach a Single Barb Turret Body with the Turret Body Clamp to L.H. end of the Center Boom Pipe. Loosely attach a threaded Turret Body with the Turret Body Clamp to RH end of the Center Boom Pipe.. Place two Hose Clamps on two /" x 9" Jumper Hoses and connect the two "end" Turret Bodies to the Double Barb Turret Body. Space nozzles 0" (508mm) apart and tighten fasteners securely. Apply thread sealer and install the 90 /" Hose Barb on the Threaded Turret Body. See FIG... Attach the two Strut Assemblies to the two adjustable clevis' found on each side of the Main Frame tube with two () /" x " clevis pins and two () /8" x " cotter pins. See FIG.. IMPORTANT! DO NOT overtighten the nuts in steps and 5. The clamping action could crush the Boom Pipe.. Insert the plugged end of an Extension Boom Pipe into the Pivot Assembly and secure with four () /" x -/" cap screws and lock nuts. See FIG. 5. Repeat on the opposite side to assemble the other Extension Boom. FIG 6. Boom Support Ass'y 5. Single Barb Turret. Extension Boom Pipe 6. Jumper Hose / x 9". U-bolt 7. Boom Cap. Double Barb Turret 8. Jumper Hose / x " 7.Adjust the Booms to a level position by adjusting the jam nuts on the adjustable clevis assemblies (See FIG. ) to the desired position, then tighten the end nuts against the Main Frame plate. 8. Attach three Double Barb Turret Bodies and one Single Barb Turret Body with Clamp Assemblies on each Extension Boom Pipe as shown in FIG Level Nozzles and space 0" (508mm) apart. Connect the Turret Body Assemblies with () / " x 9" Jumper Hoses and () /" x " Jumper Hose. Secure with hose clamps. See FIG. 6. FIG. 5. Extension Boom. Boom Support Pipe Assembly. Pivot Assembly. Height Adjustment 078. Attach the L.H. Boom Support Assembly to the Pivot Assembly, using a 5/6" x -/" cap screw and lock nut. See FIG. 5 & Secure the two plates of the Boom Support Assembly to the Extension Boom Pipe, using two () /" U-bolts, four () lock nuts and flat washers. See FIG Assemble the RH Boom Support Assembly to the other Extension Boom Pipe. 0. Apply thread sealer and install () Ball Valves into opposing ports of Cross using () Close Nipples. See FIG 7. FIG. 7. Ball Valve. Cross Base. Cross 7

8 .Apply thread sealer and install a x / Hose Barb in the end of both Ball Valves..Apply thread sealer and install x 90 Barbed Elbow in the top port of the Cross..Apply thread sealer and install a x / Hose Barb in the bottom port of the Cross.. Mount Cross Base to Boom Frame using () 5/6 x / carriage bolt and flange nut. See FIG. 7. IMPORTANT! DO NOT overtighten U-Bolts in step 5. The clamping action could crush the Cross. 5. Mount Cross Assembly to Cross Base, as shown in FIG. 7, using () 5/6 U-Bolts and () flange nuts. CLEAN WATER WASH TANK:. Mount Hold-In Brace and Manual Tube to the right front side of Saddle Assembly using () 5/6 x / cap screws, flat washers, hex nuts and () R-Clamp. Tighten securely. See FIG. 8. NOTE: Left Hold-In Brace and hardware will not be used.. Mount Wash Tank Bracket (open end forward) to Hold-In Brace using () 5/6" x " hex hd. cap screws, flat washers, and hex nuts. Place Clean Water Wash Tank into Wash Tank Bracket and secure with Rubber Hold-Down, as shown in FIG. 8. NOTE: Tighten all fasteners and hose clamps securely before using the spray system. 6.Attach other end of the x 6 Hose attached to Ratchet Valve earlier to the 90 Hose Barb in top of Cross. Secure with () hose clamp. NOTE: When cutting the hoses for the Extension Booms be sure to leave enough hose length to cross Booms. 7.Attach a / x 50 hose to L.H. Ball Valve and secure with hose clamp. Route hose under Spacer Tube between Boom Frame and Boom Mount toward L.H. Extension Boom. See FIG. & 7. Mark Hose and cut to proper length. Attach hose to Double Barb Turret on inside of L.H. Extension Boom using hose clamp. See FIG 6. Repeat for R.H. Extension Boom Attach a / x 50 hose to Hose Barb in bottom of Cross. Route to 90 Hose Barb at R.H. end of Center Boom Pipe. (See FIG. ) Mark Hose and cut to proper length. Attach hose to 90 Hose Barb using hose clamp. 5 FIG. 8. Hold-In Brace. Clean Water Wash Tank. Manual Tube 5. Wash Tank Bracket. R-Clamp 6. Rubber Hold-Down 8

9 NOTE: The following instructions are for installing the 0 Gallon Skid Sprayer on a Workman Vehicle. If installing on a different vehicle some modification may be necessary. Skid Mode Set-Up Instructions NOTE: If installing the Skid Sprayer on a vehicle other than the Workman use the dimensions below as a general guideline. Be sure that the Tank is as far in front of the rear axle as possible. SADDLE AND SKID:. Cut the shipping straps and remove the Spray Tank and Saddle Assembly from the shipping skid. NOTE: In the following instructions, "thread sealer" refers to Teflon thread tape. NOTE: The end of the Tank with Safety Decals is the L.H. side of Tank and Saddle Assembly when being used in skid mode. 8. Locate the Saddle Assembly on Cargo Bed, as shown in FIG.. Use holes in Mounting Brackets to drill () 7/ diameter holes per Mounting Bracket. IMPORTANT! Before drilling any holes check the location of crossmembers in the Cargo Bed. Location of the crossmembers will determine which two of the three holes in each of the Mounting Brackets you use.. Secure the / x Agitator Hose to the 90 Barbed Elbow in bottom of Tank using () Hose Clamp. Assure that the Barbed Elbow is pointing to the front of Tank.. Apply thread sealer and install the -/ x 90 Barbed Elbow into the bottom of the Tank so that it is pointing to the front of tank.. Secure the -/ x 6 Suction Hose to the 90 Barbed Elbow in bottom of Tank using () Hose Clamp. 5. Set the Tank Saddle Assembly on the bed of the transport vehicle with the Safety Decals on the Tank to the L.H. side of vehicle. 6. Slide the () Connector Tubes into the Saddle Assembly. Secure with () / x -/ cap screws and flange nuts. See FIG.. 7. Secure the () Mounting Brackets to Connector Tubes using (8) / x -/ cap screws and flange nuts. 6 FIG. Full & / Cargo Bed X = 5.5 (9.7mm) / Cargo Bed w/side rails X =.5 (.9mm) 9. Attach Mounting Brackets to Cargo Bed using (8) / x -/ cap screws and flange nuts. See FIG. &. 0. Slide the Engine / Pump Base on to the mount tubes on the rear of the Saddle Assembly. Secure using () / x -/ cap screws and flange nuts. See FIG.. 7 FIG.. Connector Tubes. Mounting Brackets. Saddle Assembly 5 FIG.. Engine / Pump Base. Saddle Assembly 9

10 CENTRIFUGAL PUMP:. Secure the Strainer Bracket to the rear L.H. side of Engine / Pump Base using studs on Engine / Pump Base and () 5/6 flange nuts. See FIG.. 5. Secure Suction Strainer to Strainer Bracket using () hose clamp. 6. Attach the other end of the -/ x 6 Suction Hose earlier attached to bottom of Tank to hose barb in Ball Valve. Secure with hose clamp. 7. Apply thread sealer and install a -/ Hose Barb into suction port in front of Pump. 6 6 FIG.. Strainer Bracket NOTE: The arrow on the top of Suction Strainer indicates direction of flow. The arrow should point away from -/ Ball Valve.. Apply thread sealer and install the -/ Ball Valve into the inlet port of the Suction Strainer using () -/ close nipple. See FIG Connect Suction Strainer and Pump with -/ x 6 suction hose. Secure with () hose clamps. 9. Apply thread sealer and attach the Cross to output port in top of Pump using close nipple. 0. Apply thread sealer and install x / reducing bushing, / close nipple, / Ball Valve and 90 hose barb into L.H. port in Cross. See FIG. 5..Attach the other end of the / x Agitator Hose earlier attached to bottom of Tank to 90 hose barb in Ball Valve. Secure with / hose clamp.. Apply thread sealer and install plug into top port in Cross. (Port for optional Spray Gun 0.). Apply thread sealer and install x 90 hose barb in R.H. port in Cross. Secure the x Hose to 90 hose barb using () hose clamp. Route other end of hose toward front of vehicle along L.H. side. 5. Remove the top Pipe Plug from Pump, apply thread sealer and install Bleed Valve into the Pump. See FIG. 6. FIG. 5. Suction Strainer. Cross. -/ Ball Valve 5. / Ball Valve. Pump. Apply thread sealer and install a -/ Hose Barb into the -/ Ball Valve.. Apply thread sealer and install () 5 Elbow and -/ Hose Barb into the outlet port of the Suction Strainer. FIG. 6. Pipe Plug. Bleed Valve (open) 5.Drill a / hole through top of tank between Tank Lid and L.H. Tank Strap. Assemble the Bleed Fitting in hole. See FIG. 7. 0

11 5 FIG. 7. Bleed Fitting. Tank Strap. Tank Lid 6.Connect Bleed Valve and Bleed Fitting with the / x 5 clear hose. Secure with () hose clamps. NOTE: The hose connecting Bleed Valve and Bleed Fitting must be angled upward the entire length of the hose. Downward dips in the hose will not allow air to escape from pump. PRESSURE ADJUST AND RATCHET VALVE:. Secure the Valve Plate to the rear bar of the Saddle Assembly using () U-Bolts and () 5/6 flange nuts. See FIG FIG. 9. Pressure Adjust Valve. U-Bolt. Ratchet Valve 5. Valve Bracket. Pressure Gauge 6. x Hose. Apply thread sealer and install the / x / reducer bushing and Pressure Gauge into the top of tee between the Pressure Adjust Valve and Ratchet Valve. IMPORTANT! DO NOT overtighten the nuts in steps 5 & Attach Valve Plate Top to Valve Plate over Ratchet Valve, as shown in FIG. 9, using () 5/6 x -/ cap screws and flange nuts. 6. Hook () U-Bolt over outlet port of Pressure Adjust Valve and through Valve Bracket. Secure using () 5/6 flange nuts. See FIG Attach other end of the x Hose attached to Cross earlier to the inlet port of the Pressure Adjust Valve. Secure with () hose clamp Secure the x Hose to hose barb in Ratchet Valve using () hose clamp. Route along Saddle frame toward rear of vehicle. 9. Attach handle to Ratchet Valve using () 5/6 x / cap screws and flange nuts. 5 FIG. 8. Valve Plate. Apply thread sealer and install the / x 90 elbow and / x hose barb into the inlet port of the Pressure Adjust Valve. See FIG 9. NOTE: The arrow on the side of Pressure Adjust Valve indicates direction of flow. Arrow points toward Ratchet Valve. 0. Attach the Pull Rope to Ratchet Valve handle using 5/6 x / cap screw and flange nut.. Route Pull Rope along L.H. side of operator for ease of actuating Ratchet Valve. Provided are () Ring Guides, () R-Clamps, () Ring Terminal, () Pull Rope Handle, () 5/6 x / cap screws and flange nuts. Use as needed to route Pull Rope.. Apply thread sealer and install the / close nipple, / tee, / x nipple, Ratchet Valve and / x hose barb into the outlet port in the Pressure Adjust Valve. NOTE: The lever on Ratchet Valve should rest pointing away from Pressure Adjust Valve. 55 Routing example for Workman Vehicle

12 BOOM FRAME ASSEMBLY:. Apply a heavy coating of grease to the tubes of the two Boom Mount Assemblies and insert them into the Vehicle Frame until Stop Pin bottoms out against Vehicle Frame. (See FIG. 0.) 5. Attach the () "U"-shaped Boom Mounting Brackets to the proper holes in the Boom Mount uprights or Boom Angles with () /" x -/" cap screws, and lock nuts. (See FIG. 0 &.). Install the () Boom Hold-In Assemblies to the top of the Boom Mount uprights or Boom Angles using () / x -/" cap screws, flat washers, spacer tubes and lock nuts. See FIG. 0 &. 6. Position a Spacer Tube between the lugs on each side of the Main Frame tube and between Main Frame and Boom Mounting Brackets. Insert a /" x -/" cap screw through the lugs and spacers. Secure the Main Frame to the Boom Mounting Brackets with lock nuts. See FIG.. FIG. 0. Stop Pin. /" x 8" screws. Boom Mount Ass'y.. Boom Angle 5. Boom Mounting Brackets. Using a torque wrench, tighten the /" x 8" screws that join the Wedges to the Boom Mounts. Tighten to 50 ft. lbs. (68N-m). NOTE: Attach the Boom Mounting Brackets so that the bottom surface of the brackets are 0 (508mm) to 0 (76mm) above the ground. If necessary use the () Boom Angles to obtain the proper height. FIG.. Spacer Tube. Main Frame 7. Position the () Center Boom angles on the Main Frame and secure them to the Main Frame tube with () square U-bolts, () flat washers and hex nuts. See FIG.. FIG.. Boom Hold-In Ass'y.. Boom Mounting Bracket FIG.. Center Boom Angle 8. Jumper Hose. Main Frame 9. Strut Assembly. U-bolt 0. Adjustable Clevis. Center Boom Pipe. Turret Body Clamp 5. Boom Clamp. Threaded Barb Turret 6. Double Barb Turret. 90 Hose Barb 7. Single Barb Turret

13 8. Center and attach the Center Boom Pipe to the two Center Boom Angles with () clamps, () /8" x " cap screws, flat washers and lock nuts. Once mounted the Center Boom Pipe should be approx. 0" (508mm) to 0 (76mm) from ground. 9. Loosely attach the Double Barb Turret Body with the Turret Body Clamp in the approximate center of the Center Boom Pipe. For the most uniform spray coverage, position all Nozzles level as shown in FIG.. 0. Loosely attach a Single Barb Turret Body with the Turret Body Clamp to L.H. end of the Center Boom Pipe. Loosely attach a threaded Turret Body with the Turret Body Clamp to R.H. end of the Center Boom Pipe.. Place two Hose Clamps on two /" x 9" Jumper Hoses and connect the two "end" Turret Bodies to the Double Barb Turret Body. Space nozzles 0" (508mm) apart and tighten fasteners securely. Apply thread sealer and install the 90 /" Hose Barb on the Threaded Turret Body. See FIG... Attach the two Strut Assemblies to the two adjustable clevis' found on each side of the Main Frame tube with () /" x " clevis pins and () /8" x " cotter pins. See FIG.. IMPORTANT! DO NOT overtighten the nuts in steps and 5. The clamping action could crush the Boom Pipe.. Insert the plugged end of an Extension Boom Pipe into the Pivot Assembly and secure with four () /" x -/" cap screws and lock nuts. See FIG. Repeat on the opposite side to assemble the other Extension Boom. FIG 5. Boom Support Ass'y 5. Single Barb Turret. Extension Boom Pipe 6. Jumper Hose / x 9". U-bolt 7. Boom Cap. Double Barb Turret 8. Jumper Hose / x ".Attach the L.H. Boom Support Assembly to the Pivot Assembly, using a 5/6" x -/" cap screw and lock nut. See FIG. 5 & 6. 5.Secure the two plates of the Boom Support Assembly to the Extension Boom Pipe, using two () /" U-bolts, () lock nuts and flat washers. See FIG Assemble the RH Boom Support Assembly to the other Extension Boom Pipe. 7. Adjust the Booms to a level position by adjusting the jam nuts on the adjustable clevis assemblies (See FIG. ) to the desired position, then tighten the end nuts against the Main Frame plate. 8. Attach three Double Barb Turret Bodies and one Single Barb Turret Body with Clamp Assemblies on each Extension Boom Pipe as shown in FIG Level Nozzles and space 0" (508mm) apart. Connect the Turret Body Assemblies with /" x 9" Jumper Hoses and a /" x " Jumper Hose. Secure with hose clamps. See FIG FIG.. Extension Boom. Boom Support Pipe Assembly. Pivot Assembly. Height Adjustment

14 0.Apply thread sealer and install () Ball Valves into opposing ports of Cross using () Close Nipples. See FIG 6. 7.Attach a / x 50 hose to L.H. Ball Valve and secure with hose clamp. Route hose under Spacer Tube between Boom Frame and Boom Mount toward L.H. Extension Boom. See FIG. & 6. Mark Hose and cut to proper length. Attach hose to Double Barb Turret on inside of L.H. Extension Boom using hose clamp. See FIG 5. Repeat for R.H. Extension Boom. 8.Attach a / x 50 hose to Hose Barb in bottom of Cross. Route to 90 Hose Barb at R.H. end of Center Boom Pipe. (See FIG. ) Mark Hose and cut to proper length. Attach hose to 90 Hose Barb using hose clamp. 9.Connect closed end of Turnbuckle to the Lug & Chain using () Lap Link. Secure by squeezing Lap Link closed. See FIG. 7. FIG. 6. Ball Valve. Cross Base. Cross.Apply thread sealer and install a x / Hose Barb in the end of both Ball Valves.. Apply thread sealer and install x 90 Barbed Elbow in the top port of the Cross..Apply thread sealer and install a x / Hose Barb in the bottom port of the Cross.. Mount Cross Base to Boom Frame using () 5/6 x / carriage bolt and flange nut. See FIG. 6. IMPORTANT! DO NOT overtighten U-Bolts in step 5. The clamping action could crush the Cross. 5. Mount Cross Assembly to Cross Base, as shown in FIG. 6, using () 5/6 U-Bolts and () flange nuts. 6.Attach other end of the x 6 Hose attached to Ratchet Valve earlier to the 90 Hose Barb in top of Cross. Secure with () hose clamp. 6 FIG. 7. Lug & Chain. Turnbuckle. Lap Link 0.Attach lug on Turnbuckle Assembly to Boom Mount Assembly using () / flange nut. Hook other end under Cargo Bed frame and tighten securely.. Repeat steps 9 & 0 for opposite Boom Mount Assembly NOTE: When cutting the hoses for the Extension Booms be sure to leave enough hose length to cross Booms.

15 CLEAN WATER WASH TANK:. Mount Hold-In Brace and Manual Tube to the right front side of Saddle Assembly using () 5/6 x / cap screws, flat washers, hex nuts, () R-Clamp and () Ring Guide. Tighten securely. See FIG. 8. NOTE: Left Hold-In Brace and hardware will not be used.. Mount Wash Tank Bracket (open end facing L.H. side) to Hold-In Brace using () 5/6" x " hex hd. cap screws, flat washers, and hex nuts. Place Clean Water Wash Tank into Wash Tank Bracket and secure with Rubber Hold-Down, as shown in FIG. 8. NOTE: Tighten all fasteners and hose clamps securely before using the spray system FIG. 8. Hold-In Brace. Clean Water Wash Tank. Manual Tube 5. Wash Tank Bracket. R-Clamp 6. Rubber Hold-Down 5

16 6

17 Quick Coupler Quick Adapter Standup Assembly Knife Valve Fly Nut, " NPT Sealing Washer Bulk Head, " NPT Tank Cover 0" (f/w Tank Ass y) Fillwell Ass y 0" (f/w Tank Ass y) Hex Hd Cap Screw 5/6 x " Tank Band Flatwasher, 5/6" Tank Assembly - 0 Gals. Jet Agitator Reducing Nipple / x /" 90 Street Elbow / NPT Tee, /" Close Nipple, /" Tank Fitting, /" (f/w Tank Assy.) Anti-Vortex Fitting (f/w Tank Assy.) Clean Water Wash Tank Spigot (f/w Tank) Rubber Hold-Down Wash Tank Bracket 90 HB / MPT x / HB Hose Clamp Agitator Hose TANK AND SADDLE Ref Part No. Description Qty Ref Part No. Description Qty Hex Hd Screw 5/6 x " Flatwasher, 5/6" Hex Nut, 5/6" Hold-in Brace Assembly Hose Clamp Suction Hose 90 Elbow -/" MPT x -/" HB Saddle Assembly Hex Hd Cap Scr 5/6 x /" Tank Bumper Hex Jam Nut /" Washer, 5/6" Lock Nut, 5/6" Connector Tube - Welded Mounting Bracket Flange Locknut Hex HD Cap Scr / - x / Hex HD Cap Scr / - x / R-Clamp Tube Hose - / x 5 Clamp - Hose / Hose Barb 90 - / HB x Bulkhead Hose Washer Fitting Nut 8 8 7

18 8

19 SPRAY BOOMS Ref Part No. Description Qty Hold-in Hook Hold-in Hose Hold-in Spring Hold-in Knob Hex Nut, /" Boom Hold-in Assembly Flat Washer /" 8 Tube Wedge Assembly 9 7 Main Frame Tube HHCS, / x -/ 5-6 HHCS, / x -/ 7 Boom Mount Ass'y L.H. Boom Mount Ass'y R.H Boom Mounting Brkt Hex Nut, 5/ Flat Washer, 5/ HHCS, 5/6 x -/ 8 7 Boom Support Ass'y L.H Flat Washer " Support Bracket Ass'y 56- Flat Washer, 5/6" 6 0- Carriage Bolt 5/6 x / 6-7 Lock Nut / 0 96 Compression Spring Breakaway Pivot Ass'y 6 8 Extension Boom Pipe Ass'y Flat Washer /8 Ref Part No. Description Qty Freeze Plug 9-0 HHCS / x -/ 8 0 Hinge Ass'y -78 Spring Pin / x 57 Spacer Tube " 99 HHCS / x 8 Center Boom Angle Boom Cap 6 09 Center Boom Pipe 7 5- HHCS / x -/ 8 5- Lock Nut / Clamp Ass'y 0-6 HHCS /8 x 70 Boom Support Ass'y R.H. 7- Cotter Pin /8 x 6 95 Clevis / x -/ 60 Grease Fitting 5 9 Clevis / x -/ 6 0 Strut Ass'y U-Bolt 5/ Hex Nut 5/8 9 7 Adjustable Clevis Ass'y U-Bolt Flat Washer / Spacer Tube -/ Boom Angle - Denotes parts available in an assembled unit. Order #80 Breakaway Assembly 9

20 0 0-

21 TURRET BODIES & BOOM HOSES Ref Part No. Description Qty Ref Part No. Description Qty * Turret Body - Double Barb 7 (Incl. Ref. # s -) * Turret Body - Single Barb (Incl. Ref. # s - & 5) * Turret Body - Barb x / NPT (Incl. Ref. # s - & 0) # Screw # Upper Clamp # O-Ring # Split-Eyelet Body 5# E-Clip 6# Turret 7# O-Ring 8# Plug 9# O-Ring 0# O-Ring # Seal # 00 Diaphragm # End Cap Assembly Double Hose Barb Single Hose Barb Nozzle Dust Cap (Incl. Ref. # 7) Seat Gasket Nozzle Cap, 90 (Incl. Ref. # 7) TTJ0 Turbo TurfJet (Std.) 95-9 TTJ Turbo TurfJet (Optional) 95-9 TTJ Turbo TurfJet (Optional) 95-9 TTJ5 Turbo TurfJet (Optional) 95-9 TTJ6 Turbo TurfJet (Optional) TTJ8 Turbo TurfJet (Optional) TTJ5 Turbo TurfJet (Optional) Hose Barb x /" NPT Elbow, / FPT x / H.B Turret Body Clamp Hose Clamp, / Hose 0 Boom Hose, /" x 50" Jumper Hose, / x 9" Jumper Hose, / x U-Bolt 5/6 (RD) 8 06 Hose Clamp Elbow 90 - x HB Cross - 00 Close Nipple Ball Valve Hose Barb - x / HB Hose Clamp - / Cross Base Whizlock Nut - 5/ Carriage Bolt 5/6 x / Denotes parts in Seal Kit # # These parts make up one body assembly * Not illustrated

22 58 Model Centrifugal Pump

23 Model Centrifugal Pump Ref Part No Description Belt Cover Ass y Lever Grip Belt HHCS /8 x Washer /8 Idler Pulley Spacer - Backside Idler Pulley Pivot Handle Locknut /8 HHCS /8 x / Bushing - Pivot Spring Angle (Painted) HHCS /8 x / Bushing - Latch Latch Ass y Spring Agitator Hose / Clamp - Hose / Elbow 90 - / x / HB Ball Valve / Close Nipple / Reducing Bushing x / Plug - Cross - Elbow 90 - x HB Clamp Hose - Hose - x Close Nipple - HHCS 5/6 NF x / Lockwasher 5/6 Special Washer Pulley - Pump (Painted) Sq. Key /6 x / Spacer - Pully Pump - Centrifugal Valve - /8 Shutoff Clamp - Hose / Hose - / x 5 Hose Barb / x / HB Clamp - Hose / Muffler Deflector w/screws HHCS 5/6 x / Washer 5/6 Guide - Belt Qty Ref Part No Description Pulley - Engine Whizlock Nut 5/6 Hose - x 6 Hose Barb / MPT x HB Lever - Handle HHCS Whizlok 5/6 x / Valve - Ratchet / HHCS 5/6 x / Plate - Valve (Top) Nipple - / x Tee - / Red Bushing / x / Gauge - Pressure Close Nipple - / U-Bolt (Sq) Valve - Globe Elbow St 90 - / (use w/skid) Valve Plate Ass y Pull Rope - 5 R-Clamp Ring Guide Handle - Pull Rope Terminal St Elbow /8 NPT - Hyd Nipple - Black /8 x Elbow /8 NPT - Hyd Pipe Plug /8-8 NPT Suction Hose Ball Valve - / Close Nipple / Clamp - Hose Suction Strainer - 0 Mesh Elbow - St 5 - / (use w/skid) HHCS 5/6 x Whizlok Guide - Belt Strainer Brkt Ass y Jam Nut 5/6 UNC Eye Bolt Spring - Pump HHCS /8 x / Washer HHCS 5/6 x / Locknut 5/6 Eng/Pump Base Welded Qty. 9 5

24 CENTRIFUGAL PUMP (9-6505) Ref Part No. Description Qty 08 Drain Plug Pump Casing 086 Impeller Nut Impeller 5* 089 O-Ring 6 * 088 Mechanical Seal (Viton) Seal Retainer 8 09 Slinger Ring Ref Part No. Description Qty Mounting Flange 0-6 Bolt Ball Bearing Key Pump Shaft Key 5 09 Bearing Retainer 6* 9-09 Gasket *Denotes parts included in Seal/O-Ring Repair Kit. Order Part No optional heavy duty seal kit (include seal and O-Ring 089)

25 RATCHET VALVE (95-90) Ref Part No. Description Qty Ref Part No. Description Qty Cap Gasket O-Ring (Viton) Ball Stem Seal O-Ring (Viton) Body Washer Ratchet Wheel Torsion Spring Lever Pawl Pawl Spring Lever Bearing Shakeproof Washer Lock Nut 5

26 6

27 7

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