Plasma Powders & Systems, Inc. CORRO-SPRAY Spare Parts List PPS CORRO-SPRAY Metalizing Gun

Transcription

1 PPS CORRO-SPRAY Metalizing Gun 1

2 CAUTION: Read and understand this entire manual before attempting to use this equipment. Safety precautions must be strictly adhered to in order to maintain a safe environment for the user and surrounding area. Under NO circumstances should any modifications be made to this manual or the equipment without prior written approval from Plasma Powders & Systems, Inc. DISCLAIMER: This document represents a collective effort involving a substantial number of volunteer specialists. Great care has been taken in the compilation and production of this document, but it should be made clear that no warranties, express or implied, including without limitation, warranties of merchantability or fitness for a particular purpose are given in connection with this document. Although this information is believed to be accurate, Plasma Powders cannot guarantee that favorable results will be obtained from the use of this document alone. This document is intended for use by persons having technical skill, at their sole discretion and risk. No claim of any kind, whether as to products or information in this document, and whether or not based on negligence, should be greater in amount than the purchase price of this product or publication in respect of which damages are claimed. The remedy hereby provided should be the exclusive and sole remedy of buyer, and in no event should either party be liable for special, indirect, or consequently damages whether or not caused by or resulting from the negligence of such party. Nothing contained in this document should be construed as a grant of any right of manufacture, sale, use, or reproduction, in connection with any method, process, apparatus, product, composition, or system, and nothing contained in this document should be construed as a defense against any alleged. This user s manual is intended to provide adequate information about the Corro-Spray gun to the reader. The information provided in this manual includes the installation, operation and maintenance information for same. Failure to observe the information provided herein may result in risk to personnel health and safety, as well as damage to equipment and surrounding area. The document must be stored by a person charged to do so. In case of loss or damage, replacement of this documentation must be made by a request to Plasma Powders & Systems, Inc. Info@plasmapowders.com 2

3 Table of Contents Section Description 1 Understanding this document 2 Part List & Diagrams 1. Nozzles 2. Air Cap, Siphon Plug & Wire Guides 3. Gas Head Assembly 4. Turbine & Speed Control 5. Snubber Assembly 6. Central Housing - Handle 7. Support Block, Drive Rolls & Piston 8. Turbine/Counter&Drive Shafts, Bearing and Gear Covers 9. Tools, Lubricants & Tool Post 3 Routine Maintenance 4 Hardware Selection Guide 1. Gas Head Hardware 2. Wire Guides Info@plasmapowders.com 3

4 Section 1: Understanding this document The Plasma Powders Corro-Spray Combustion Wire metalizing gun is a direct replacement for the Metco 14E gun. All of the parts in this gun are interchangeable with OEM Metco parts. The part number suffix (i.e. the portion after the dash - ) should match the OEM Metco part number. For example: If you used to order an 11E-7-48 Nozzle, the PPS number would be To make matters more confusing, the 11E and 14E guns share many identical parts. So an order for a 11E-7-48 Nozzle might be shipped as a 14E-7-48 Nozzle. They are the same exact part. Metco also has a 6 digit numeric catalog number We can cross reference these as well but we ask that you try to match your parts to the numbers and pictures in this document. Regardless of the prefix, Plasma Powders staff will cross reference the parts requested and contact you with any questions. It is highly recommended that you supply the following information with a request for quote each time. Manufacturer and Model of equipment: (i.e. Metco 12E gun or PPS WireJet 96) Gas used in your shop: (i.e. Acetylene or Propane) Material type and Wire Size you use: (i.e. Stainless, Zinc, 1/8 or 3/16 ) This information will help ensure that you get the correct parts! Info@plasmapowders.com 4

5 Section 2: Parts Lists Diagrams 2.1 Plasma Powders Stock Nozzles Part No. Description Part No. Description Noz Acet 3/ Noz Acet 1/ Noz Acet 3/16 N/L Noz Acet 1/8 N/L Noz Prop 3/ Noz Prop 1/ Noz Prop 3/16 N/L Noz Prop 1/8 N/L 2.2 Plasma Powders Stock Air Cap, Siphon Plug, Front Wire Guides Part No. Description Part No. Description 87-3-AH Air Cap 3/ /8 FRONT WIRE GUIDE 1/ CH Air Cap 1/ /16 FRONT WIRE GUIDE 3/ AB Fan Spray Air Cap 3/ GA FRONT WIRE GUIDE 15 GAUGE 87-3-CD Fan Spray Air Cap 1/ Nozzle Nut Siphon Plug Acet 1/8 3/ O-Rings: Siphon Plug PK/ Siphon Plug Prop 1/8 3/ O-Ring: Nozzle Large xx Siphon Plug Assembly O-Ring: Nozzle Small 5

6 2.3 Gas Head Assembly Gas Head Assembly 87-1 Air Cap Body 87-2-x 87-3-xx Siphon Plug Air Cap 87-5 Gas Head Assembly 87-6 Nozzle Nut 87-7-xx Nozzle O-Ring: Valve Core / Siphon Plug / Counter Shaft PK/ xx Front Wire Guide Valve Handle Screw PK/ Mounting Stud Mounting Stud Roll Pin Valve Core (With O-Rings) O-Ring: Valve Core/Hose Connection Block PK/ Valve Handle Info@plasmapowders.com 6

7 87-96 Gas Head Mounting Screw, Rear (not shown) PK/ Gas Head Mounting Screw, Front (not shown) PK/ Gas Head Body (Inc & 41) Hose Connection Block Mounting Screw PK/ Plunger (Fuel Gas & Oxygen) Plunger (Air) O-Ring: Plunger (Fuel Gas & Oxygen) PK/ O-Ring: Plunger Seal (Air) PK/ O-Ring: Plunger Seal (Fuel Gas & Oxygen) PK/ Plunger Spring Detent Pin Detent Pin Spring Hose Connection Block Valve Core Stop Screw O-Ring Set - (Complete Set) PK/ O-Ring: Plunger (Air) PK/3 Info@plasmapowders.com 7

8 2.4 Turbine and Speed Control Assembly Plasma Powders & Systems, Inc. Turbine and Speed Control Assembly Bearing Follower Sub-Assembly Oil Seal Bobbin Grease Plug Screw Oil Seal Sleeve Turbine Rotor Set Screw PK/ Oil Seal Washer PK/ Turbine Rotor (Inc ) Left Bearing Nut Turbine Shaft Control Ring Turbine Shaft Bearing - Right Spider Assembly Washer for Disc Brake Return Detent Spring Turbine Shaft Nut Right Name Plate Ring Brake Disc Return Spring Name Plate Ring Screw PK/ Turbine Cover Assembly Oil Seal Assembly (Inc , 80, 81, Brake Disc Oil Seal Spring (Not shown) O-Ring: Shaft Seal PK/5 Info@plasmapowders.com 8

9 2.5 Snubber Assembly Set Screw PK/ Snubber Assembly 3/16-1/ Guide Insert 3/16-1/ Snubbing Guide - 3/16-1/ Spring Retainer Roller Spring Housing Spring /16 3/16 Rear Wire Guide Info@plasmapowders.com 9

10 2.6 Central Housing Gun Handle Gun Handle (Inc ) Pump Housing Mounting Screw PK/ Gun Handle Screw PK/ Pump Housing Lock Washer PK/ Gun Handle Mounting Screw (not shown) PK/ Dowel Pin for mounting Gear Cover Gear Cover Screw PK/ Gas Head/Front Handle Mounting Screw PK/ Central Housing (Inc , 61, 62, 63, O-Ring: Gas Head to Body PK/5 99, 180) Pump Housing O-Ring: Wire Grip/Valve Block PK/2 10

11 2.7 Support Block, Drive Rolls & Piston Plasma Powders & Systems, Inc Drive Roll Axle Screw PK/ O-Ring: Push Rod PK/ Drive Roll Carrier Pivot Pin Drive Roll Carrier xx Upper Drive Roll Piston Rod Upper Drive Roll Gear Piston Return Spring Upper Drive Roll Gear Screw PK/ O-Ring: Wire Feed Valve Block PK/ xx Lower Drive Roll Retainer Ring Lower Drive Roll Gear Cyl. Support Block Assembly Upper Drive Roll Axle Piston Piston Stop Screw O-Ring: Piston PK/ Support Block Mounting Screw PK/ Cylinder 11

12 2.8 Turbine/Counter/Drive shafts, Bearing & Gear Covers. Plasma Powders & Systems, Inc Oil Sight Plug O-Ring: Countershaft PK/ Gun Handle Screw Bearing Cover Mounting Screw O-Ring: Bearing Retainer PK/ Bearing Cover Bearing Cover Gasket O-Ring: Oil Sight Plug Bearing Retainer Rear Retainer/Bearing Plug Gear Cover Screw 12

13 87-54 Gear Cover Gear Cover Gasket Front Plug Screw Central Housing (Inc. 60, 61, 62, 63, 99 & 180) Pump Housing Mounting Screw Pump Housing Lock Washer Drive Shaft Drive Shaft Gear Gear Set Screw Drive Shaft Seal Drive Shaft Bearing Bearing: Countershaft Front & Rear Drive Shaft Left, Turbine Shaft Countershaft Nut PK/ Countershaft Countershaft Gear Gas Head Mounting Screw Gas Head Mounting Screw Front O-Ring: Shaft Seal Valve Shaft Assembly (Inc. 129) Valve Shaft Spring Cam Follower Screw (Inc. 134) O-Ring: Cam Follower PK/ Wire Grip Valve Block O-Ring: Front Plug PK/ O-Ring: Wire Grip Valve 13

14 2.9 Tools & Lubricants/ Tool Post Fixture Plasma Powders & Systems, Inc Tool Post Fixture (Sold as assembly with all parts below only) Lighter Drive Roll Tool Spanner Wrench Gear Lube Valve Lube Cleaning Wire Kit Tool Post Fixture & Tools 14

15 Section 3: Routine Maintenance Maintenance Operation Interval Hrs. Remarks Clean outside of Gun <8 After Each Use is best Clean off drive rolls 8 Brush off & blow out dirt & chips Clean air cap 8 Wipe out soot. Clean nozzle jets 16 Use nozzle cleaning wire kit. Clean siphon plug jets and bleeder 40 Use nozzle cleaning wire kit. holes Oil upper drive roll bushing 40 Machine Oil - 2 drops Oil upper drive roll carrier hinge 40 Machine Oil - 1 drop. Lube turbine cover bearing 40 Gear lube 6mm strip Lube gear case 80 Gear lube - Makeup level. Clean turbine brake disc and shoe. 200 Wipe down with cleaning. Solvent do not lubricate Clean and re-lube control ring thread. 200 Valve lube Lube wire grip cam assembly drops of machine oil through set screw hole in side of bushing. Heavy coat of valve lube on cam. Lube cam follower 200 Heavy Coat of valve lube on washer-end of cam follower and thin coat of valve lube on inner wall of large hole in support block. Clean and lube gas head valve 500 Apply thin film of valve lube. Complete overhaul 1000 Wash out and replace all lubricants. Info@plasmapowders.com 15

16 Section 4: Hardware Selection Guide Plasma Powders & Systems, Inc. Gas Head Hardware Selection Fuel Gas Acetylene Propane or Natural Gas Wire Jetted Jetted Non-Loading Size Nozzle Siphon Plug Air Cap Nozzle Siphon Plug Air Cap 3/ AH AH 5/ AH / CH CH 3/ AH AH 5/ AH / CH JH Wire Guides Wire Size Front Guide 3/ /16 N/A Wire Guides Rear Guide & Snubber Assembly Plain Rear Guide /16 & /16 1/8 & 11Ga / / /8 15 Ga Notes: 1. For individual parts to the Rear Guide & Snubber Assembly, see part list. 2. Don t use the plain Rear Guide for start/stop operation for wire under 3/16. Info@plasmapowders.com 16

17 This publication could include technical inaccuracies or typographical errors. Changes may be made to the information herein. These changes will be incorporated in later editions of the manual. Persons and organizations that may already possess the equipment and or a copy of this manual are responsible to request periodic updates of this document in writing from Plasma Powders & Systems, Inc. at the address indicated below. Plasma Powders & Systems Inc. 228 Boundary Road P.O. Box 132 Marlboro, NJ ~ Fax info@plasmapowders.com Web Info@plasmapowders.com 17