Plasma Powders & Systems, Inc. WireJet-98 - Spare Parts List WireJet-98 Metalizing Gun

Transcription

1 WireJet-98 - Spare Parts List WireJet-98 Metalizing Gun

2 Table of Contents Section Description 1 Understanding this document 2 Part List & Diagrams 1. Nozzles 2. Air Cap, Siphon Plug & Wire Guides 3. Gas Head, Hose Block, Valve Core 4. Rear Wire Guide/Snubber 5. Handle/Wire Feed Valve(Trigger) 6. Wire Grip 7. Drive Unit Upper & Lower Rolls & Gears 8. Speed Control Assembly 9. Turbine Shaft Assembly 10. Transmission Gear Cover & Countershaft 11. Central Housing & Drive Shaft 12. Tools & Lubricants 3 Routine Maintenance 4 Hardware Selection Guide 1. Wire Guide/Drive Roll 2. Gas Head Hardware 3. Air Caps: Standard-N/L

3 Section 1: Understanding this document The Plasma Powders WireJet-98 Combustion Wire metalizing gun is a direct replacement for the Metco 14E gun. All of the parts in this gun are interchangeable with OEM Metco parts. The part number suffix (i.e. the portion after the dash - ) should match the OEM Metco part number. For example: If you used to order a 14E-7-48 Nozzle, the PPS number would be To make matters more confusing, the 12E, 14E and 16E guns share many identical parts. So an order for a 14E-7-48 Nozzle would be shipped as a 12E-7-48 Nozzle. They are the same exact part. Metco also has a 6 digit numeric catalog number We can cross reference these as well but we ask that you try to match your parts to the numbers and pictures in this document. Regardless of the prefix, Plasma Powders staff will cross reference the parts requested and contact you with any questions. It is highly recommended that you supply the following information with a request for quote each time. Manufacturer and Model of equipment: (i.e. Metco 12E gun or PPS WireJet 96) Gas used in your shop: (i.e. Acetylene or Propane) Material type and Wire Size you use: (i.e. Stainless, Zinc, 1/8 or 3/16 ) This information will help ensure that you get the correct parts!

4 Section 2: Part Lists - Diagrams 2.1 Plasma Powders Stock Nozzles Plasma Powders & Systems, Inc. Part No. Description Part Description Part No. Description ACET 1/8 N/L ACET 15G 1.5MM PROP 3/ PROP 1/8 N/L PROP 15G N/L MPS 3/ ACET 15G 4 HOLE ACET 11G 2.5MM P PROP 3/ ACET 15G ACET 11G N/L ACET 3/ ACET 15G 6 HOLE PROP 11G PROP 3/ ACET 15G 8 HOLE PROP 11G N/L ACET 1/ GA ACET 20G ACET 11G PROP 1/ ACET 3/ SPL ACET 1/ Plasma Powders Stock Air Cap, Siphon Plug, Front Wire Guides Part No. Description Part No. Description 98-3-AH Air Cap 3/16 N/L SIPHON PLUG ACET 1/8 11 GA C Air Cap SIPHON PLUG PROP 1/ CH Air Cap 1/8 N/L SIPHON PLUG ACET 15GA EA Air Cap 3/ SIPHON PLUG PROP 1/ EC Air Cap 1/ J Air Cap 11Ga /8 FRONT WIRE GUIDE 1/ JH Air Cap 11Ga. N/L /16 FRONT WIRE GUIDE 3/ M Air Cap 15Ga GA FRONT WIRE GUIDE 15 GAUGE 98-3-MH Air Cap 15Ga. N/L 98-3-N Air Cap 98-6 Nozzle Nut 98-4-AB Air Cap Fan Spray 1/ O-Rings: Siphon Plug PK/ CD Air Cap Fan Spray 3/ O-Ring: Nozzle Large O-Ring: Nozzle Small

5 2.3 Gas Head/Hose Connection Block/Valve Core Part No. Description 98-1 Air Cap Body 98-5 Gas Head Assembly O-Ring: Siphon Plug/Valve Core PK/ Gas Head Body (includes 98-40, 98-41) Valve Handle Screw PK/ Mounting Stud Mounting Stud Roll Pin Valve Core (With O-Rings) O-Ring: Valve Core/Hose Connection Block PK/ Valve Handle Gas Head Mount Screw, Rear PK/5 (not shown) Gas Head Mount Screw, Front PK/5 (not shown) Hose Connection Block Mount Screw Plunger (Fuel Gas & Oxygen) Plunger (Air) O-Ring: Fuel & Oxy Plungers O-Ring: Air Plunger Seal O-Ring: Fuel & Oxy Plunger Seal Plunger Spring PK/ Detent Pin Detent Pin Spring Hose Connection Block Hose Connection Block Mounting Screw PK/ Valve Core Stop Screw O-Ring Set Complete Set PK/ (consists O-Ring: Air of a Plunger complete set of spare o rings for 98

6 98-5 Gas Head Hose Connection Block Valve Core

7 2.4 Rear Wire Guide & Snubber Assembly Part No. Description Set Screw PK/ Snubber Assembly Small Gauge /8 Snubber Assembly 1/ /16 Snubber Assembly 3/ /8 Guide Insert 1/ /16 Guide Insert 3/ /8 Snubbing Rear Guide 1/ /16 Snubbing Rear Guide 3/ Spring Retainer Roller Snubber Spring Housing Spring Rear Wire Guide & Snubber Assembly

8 2.5 Handle & Wire Feed Valve Part No. Description Gun Handle (Includes 98-28) Gun Handle Screw PK/ Gun Handle Mounting Screw PK/ O-Ring: Valve Shaft Seal PK/ Valve Shaft Assembly (Includes ) Valve Shaft Spring Cam Follower Screw (Includes ) O-Ring: Cam Follower (Not Shown) PK/ O-Rings: Wire Feed Valve Block PK/ Wire Feed Valve Block (Includes ) Handle & Wire Feed Valve

9 2.6 Wire Grip Mechanism Part No. Description Support Block Mounting Screw (PK/3) O-Ring: Push Rod PK/ Piston Rod Piston Rod Return Spring O-Ring: Tension Adjustment Screw PK/ Retainer Ring (not shown) PK/ Cylinder Support Block Piston O-Ring: Piston PK/ Cylinder Cap Piston Stop Screw WIRE GRIP MECHANISM

10 2.7 Drive Unit, Rolls & Gears (upper and lower) Part No. Description Part No. Description Set Screw: Rear Wire Guide PK/ xx Lower Drive Roll (specify wire size) Upper Drive Roll Axle Screw PK/5 (not shown) xx Lower Drive Gear (specify wire size) Drive Roll Carrier Pivot Pin Upper Drive Roll Axle xx Upper Drive Roll (specify wire size) Gear Cover Screw PK/ Upper Drive Roll Gear Plug Screw Upper Drive Roll Gear Screw PK/ Drive Roll Carrier Wire grip vlv blk O-Ring Drive Unit w/lower drive gear (98-36) shown. Upper Drive Roll & Gear

11 2.8 Speed Control Assembly Part No. Description Grease Plug Screw Turbine Cover Screw PK/ Control Ring Name Plate Turbine Cover Speed Control Ring Spider Assembly Control Ring Detent Ring Name Plate Screw PK/5 Speed Control Assembly

12 2.9 Turbine Shaft Assembly Part No. Description Part No. Description Bearing Cover Screw PK/ Oil Seal Bobbin Bearing Cover Oil Seal Sleeve Bearing Cover Gasket Oil Seal Washer PK/ Turbine Rotor (Includes Set Screw) H Turbine Shaft High Speed Finger Spring S Turbine Shaft Standard Speed Set Screw PK/ Turbine Bearing Nut Right Turbine Bearing Right Oil Seal Assembly (Includes 98-79, 80, 82 & 283) Washer for Disc Brake Return Spring Turbine Bearing Left (Not Shown) Brake Disc Return Spring Bearing Follower (Not Shown) Brake Disc Oil Seal Spring (Not Shown) O-Ring: Oil Seal PK/5 Turbine Shaft Assembly

13 2.10 Transmission Gear Cover & Countershaft Assembly Part No. Description O-Ring: Retainer Plug PK/ O-Ring: Bearing Retainer PK/ Bearing Retainer Rear Retainer/Bearing Plug Rear Transmission Gear Cover Gasket Transmission Gear Cover Set Screw PK/ Countershaft Bearing (Front & Rear), Drive Shaft Bearing Left Countershaft Nut PK/ Countershaft 98-93H Countershaft Gear High Speed 98-93S Countershaft Gear Standard Speed Turbine Bearing Left Transmission Gear Cover & Countershaft Assembly

14 2.11 Central Housing & Drive Shaft Assembly Part No. Description Part No. Description Oil Sight Plug Gear Cover Positioning Dowel Pin O-Ring: Gas Head to Body PK/ Drive Shaft Torch Handle Drive Shaft Gear O-Ring: Oil Sight Plug Set Screw PK/ Central Housing O-Ring: Drive Shaft Seal PK/ Pump Housing Drive Shaft Bearing Right Pump Housing Screw PK/ Drive Shaft Nut PK/ Pump Housing Lock Washer Central Housing & Drive Shaft Assembly

15 2.12 Tools & Lubricants/ Tool Post Fixture Assembly Part No. Description Tool Post Fixture (Sold as assembly with all parts below only) Tool Post Fixture Part No. Description Lighter Drive Roll Tool Spanner Wrench Gear Lube Valve Lube Cleaning Wire Kit

16 Section 3: Routine Maintenance Maintenance Operation Interval Hrs. Remarks Clean outside of Gun <8 After Each Use is best Clean off drive rolls 8 Brush off & blow out dirt & chips Clean air cap 8 Wipe out soot. Clean nozzle jets 16 Use nozzle cleaning wire kit. Clean siphon plug jets and bleeder 40 Use nozzle cleaning wire kit. holes Oil upper drive roll bushing 40 Machine Oil - 2 drops Oil upper drive roll carrier hinge 40 Machine Oil - 1 drop. Lube turbine cover bearing 40 Gear lube 6mm strip Lube gear case 80 Gear lube - Makeup level. Clean turbine brake disc and shoe. 200 Wipe down with cleaning. Solvent do not lubricate Clean and re-lube control ring thread. 200 Valve lube Lube wire grip cam assembly drops of machine oil through set screw hole in side of bushing. Heavy coat of valve lube on cam. Lube cam follower 200 Heavy Coat of valve lube on washer-end of cam follower and thin coat of valve lube on inner wall of large hole in support block. Clean and lube gas head valve 500 Apply thin film of valve lube. Complete overhaul 1000 Wash out and replace all lubricants.

17 Section 4: Hardware Selection Guide Wire Guide and Drive Rolls Wire Size Wire Guides Drive Rolls Lower Drive Rear Guide & Plain Rear Front Guide Upper Lower Roll Gears Snubber Assembly Guide 3/ /16 N/A /16 & / / / /16 1/8 & 11Ga / / / / / /8 15 Ga / /8 Notes: 1. For individual parts to the Rear Guide & Snubber Assembly, see part list. 2. Never use the plain Rear Guide for start/stop operation. 3. Use Upper Drive Roll Gear for ALL setups. Gas Head Hardware Selection Fuel Gas Acetylene Propane or Natural Gas Wire Jetted Jetted Non-Loading Size Nozzle Siphon Plug Air Cap Nozzle Siphon Plug Air Cap 3/ EA AH 1/ EC CH 11 Ga J JH 15 Ga M JH or MH 3/ EA AH 1/ EC CH 11 Ga J JH 15 Ga M JH or MH Standard/Non Loading Air Cap Equivalency Chart - Acetylene and Propane Standard Air Cap EA EC J M C Equivalent Non-Loading Air Cap AH CH JH JH CH

18 This publication could include technical inaccuracies or typographical errors. Changes may be made to the information herein. These changes will be incorporated in later editions of the manual. Persons and organizations that may already possess the equipment and or a copy of this manual are responsible to request periodic updates of this document in writing from Plasma Powders & Systems, Inc. at the address indicated below. Plasma Powders & Systems Inc. 228 Boundary Road P.O. Box 132 Marlboro, NJ ~ Fax info@plasmapowders.com Web