Illustrated Parts List

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1 Illustrated Parts List TA-J (ETS-2040) August 202

2 Contents How To Use The Illustrated Parts List... AUXILIARY COUNTERSHAFT ASSEMBLY... 4 AUXILIARY DRIVE GEAR ASSEMBLY... 5 AUXILIARY MAINSHAFT ASSEMBLY... 6 COUNTERSHAFT ASSEMBLY... 7 CYLINDER HOUSING... 9 ELECTRONIC CONTROL UNIT... 0 FRONT HOUSING... INPUT SHAFT ASSEMBLY / REVERSE IDLER... 2 LRC ASSEMBLY... MAINSHAFT ASSEMBLY... 5 REAR HOUSING... 6 SHIFT BAR HOUSING... 8 YOKE ASSEMBLY

3 How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled T - Part numbers beginning with the letter 'T' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description. Replaced Part - specifies part number of replaced part. Quantity - quantity required for assembly. Notes - defines unique characteristics or requirements. Kits/Assy's Where Used - indicates Kits or Assemblies that contain a particular part.

4 Group: AUXILIARY COUNTERSHAFT ASSEMBLY AUXILIARY COUNTERSHAFT ASSEMBLY BEARING GEAR C/S AUX DRIVE COUNTERSHAFT AUX SPACER 2 5 A-684 AUXILIARY COUNTERSHAFT ASSEMBLY 2 INCLUDED 4094 &

5 Group: AUXILIARY DRIVE GEAR ASSEMBLY AUXILIARY DRIVE GEAR ASSEMBLY 6 A-7699 BEARING ASSEMBLY INCLUDED & AUX DRIVE BEARING HUB BEARING RETAINER PLATE 20 X-8-00M SCREW 6 M0X.5 X 25MM AUXILIARY DRIVE GEAR CIRCLIP 5

6 Group: AUXILIARY MAINSHAFT ASSEMBLY AUXILIARY MAINSHAFT ASSEMBLY 0 A-597 GEAR ASSEMBLY AUX REDUCTION INCLUDED 29, 250, 2652 & A A-7422 ROTOR/SLINGER INCLUDED 4022 & ASSEMBLY A-7 SYNCHRONIZER INCLUDED & ASSEMBLY HIGH SPRING 202 SLIDING CLUTCH 4 A-7254 SYNCHRONIZER INCLUDED & ASSEMBLY LOW SIDE 5 A-598 SYNCHRONIZER HIGH AND LOW RETAINING WASHER 7 29 RANGE GEAR NUT WASHER 0 72 ROLL PIN 252 BUSHING PIN 2 A-556 DRIVE SHAFT INCLUDED 25 (DRIVE SHAFT) & 252 (BUSHING) (2) SLIDING CLUTCH 5 26 DEEP RANGE GEAR AUXILIARY MAINSHAFT SPACER WASHER BEARING SLINGER O RING SPEEDOMETER ROTOR DIRT SHIELD FLANGE COMPANION OUTPUTSHAFT NUT 6

7 Group: COUNTERSHAFT ASSEMBLY COUNTERSHAFT ASSEMBLY X-7-60M SCREW HEX HEAD 2 M6 X RETAINER CIRCLIP BEARING DRIVE GEAR COUNTERSHAFT RIGHT DRIVE GEAR COUNTERSHAFT LEFT SLEEVE RD GEAR COUNTERSHAFT RIGHT RD GEAR COUNTERSHAFT LEFT ND GEAR COUNTERSHAFT ND GEAR COUNTERSHAFT LEFT ST GEAR COUNTERSHAFT RIGHT ST GEAR COUNTERSHAFT LEFT KEY ROLL PIN 2 2 X-6-E KEY WOODRUFF COUNTERSHAFT RIGHT 7

8 SIDE BEARING CIRCLIP COUNTERSHAFT LEFT SIDE 8

9 Group: CYLINDER HOUSING CYLINDER HOUSING A-79 SHIFT YOKE ASSY. - RANGE INCLUDED 0024 (YOKE) & (BAR) 2 A-560 SHIFT YOKE ASSY. - DEEP RANGE INCLUDED 25 (YOKE) & 26 (BAR) 002 GASKET CYLINDER HOUSING O RING PISTON O RING PISTON PISTON O RING 9 X--00 NUT 5/8-8 HEX ESLOK CONNECTOR 0009 CYLINDER HOUSING COVER GASKET 0027 RANGE SWITCH 4 X-8C- SCREW HEX HD WASHER 5 M0 X.5 X 0 05M ASSEMBLY DETENT PLUG GASKET SPRING COMPRESSION DETENT PLUNGER PLUG PLUNGER GASKET 22 X--80 NUT /2-20 ELS STOP O RING PISTON O RING O RING 9

10 Group: ELECTRONIC CONTROL UNIT PU0076 ELECTRONIC CONTROL UNIT 0 A-7928 BRACKET ASSEMBLY HSD MODULE X-9C- NUT ASSEMBLY M6 X 060M ELECTRONIC CONTROL UNIT (ECU) 0022 STUD BRACKET HSD MODULE SPACER VIBRATION ISOLATOR PAD ISOLATOR ECU MOUNTING WASHER HARNESS CONTROL MODULE 0

11 Group: FRONT HOUSING PU007 FRONT HOUSING GASKET FRONT HOUSING DOWEL 4 47 DISC MAGNET STUD 2 M6X2 X 52MM 6 X--606M NUT HEX SELF LOCKING 8 M6 X GUIDE PIN FILLER / DRAIN PLUG GASKET PTO COVER X-8-200M SCREW 8 M2 X.75 X 20MM 2 X2-802 PLUG, PIPE, / STUD 6 M6 (M6X60) OIL DEFLECTOR GASKET COVER PTO 7 X-8-002M SCREW 6 M0X.5 X 20MM

12 Group: INPUT SHAFT ASSEMBLY / REVERSE IDLER PU0092 INPUT SHAFT ASSEMBLY / REVERSE IDLER 6980 CIRCLIP BEARING 646 SPACER CIRCLIP MAIN DRIVE GEAR INPUT SHAFT BUSHING SNAP RING REVERSE IDLER SHAFT THRUST WASHER NEEDLE ROLLER 2 BEARING REVERSE IDLER GEAR SEAL 2

13 Group: LRC ASSEMBLY PU007 LRC ASSEMBLY X-8-004M SCREW 5 M0X.5 X 0MM SCREW 2 M0 X COVER TOP LRC GASEKT TOP COVER SHAFT SELECT O-RING KEY FINGER SELECT WASHER SELECT SHAFT SCREW M0 X 6 89 WIRE BREATHER /4" NPT SCREW 4 M8 X LOCKWASHER 4 M PLATE END GASKET END PLATE HOUSING CONTROL (H DR RH) BUSHING SHAFT CROSS RH (HDR) ACTUATOR SWITCH -

14 REV/LOW PIN ROLL 6 X 6.5MM SLEEVE SPLINED CROSS SHAFT SHAFT EXTENSION GASKET END COVER SEAL OIL COVER END LRC FINGER SHIFT INNER PIN RETAINING 4

15 Group: MAINSHAFT ASSEMBLY PU0070 MAINSHAFT ASSEMBLY MAINSHAFT KEY SYNCHRO CUP 4 4 A-776 SYNCHRONIZER LOW GEAR MAINSHAFT SLIDING CLUTCH REVERSE GEAR MAINSHAFT WASHER SPACER CIRCLIP SPACER RD GEAR MAINSHAFT ND GEAR MAINSHAFT ST GEAR MAINSHAFT 5 A-8204 SYNCHRONIZER ASSEMBLY ST/2ND SET 5

16 Group: REAR HOUSING REAR HOUSING COVER ASSEMBLY REAR BEARING INCLUDED 00955, & GASKET REAR HOUSING X-8C- SCREW HEX HD WASHER 7 M0X.5X8 06M ASSEMBLY 4 X-8C- SCREW HEX HD WASHER 4 M0X.5X85 04M ASSEMBLY PLUG 7 X-8C- SCREW HEX HD/WASHER 2 M0-.5X52 08M ASSEMBLY 7 X-8C- SCREW HEX HD/WASHER 2 M0-.5X52 08M ASSEMBLY SHIM / 0.99 MM SHIM /.06 MM SHIM /.092 MM SHIM 2.4 /.68 MM SHIM /.20 MM SHIM 2.72 /.97 MM SHIM /.47 MM SHIM /.549 MM SHIM 2.60 /.625 MM SHIM.677 /.70 MM SHIM.75 /.778 MM 8 25 SHIM / 2.55 MM SHIM 0.88 / GASKET REAR COVER - 2 6

17 AUXILIARY COUNTERSHAFT X-8-00M SCREW 6 M0X.5 X 25MM LIFTING EYE 2 X-8-004M SCREW 2 M0X.5 X 0MM GASKET COVER REAR BEARING 6 X SPEDO PICKUP 7 X-8-080M SCREW M8X.25 X 2MM O RING 9 A-7449 ELECTRONIC SENSOR MODULE UNCLUDED (SPEED SENSOR) & (COVER) OIL SEAL 7

18 Group: SHIFT BAR HOUSING SHIFT BAR HOUSING SHIFT BAR HOUSING GASKET X2-405 PLUG PIPE /4 SPL LIFTING EYE 5 X-8C- SCREW HEX HD WASHER M0X.5X8 06M ASSEMBLY OIL DEFLECTOR 7 X-8-080M SCREW 2 M8X.25 X 2MM 8 X-8C- SCREW HEX HD WASHER 9 M0X5M 00M ASSEMBLY ACTUATOR PIN GASKET PLUG PIN REVERSE SWITCH 8

19 Group: YOKE ASSEMBLY YOKE ASSEMBLY 0082 SHIFT YOKE LOW / REVERSE SCREW PLUG SPRING DETENT PLUNGER ACTUATOR PIN SHIFT RAIL LOW / REVERSE 8 X4-800 BALL STEEL / SPRING 0 X4-200 BALL STEEL / SHIFT RAIL ST / 2ND ACTUATOR PIN SHIFT YOKE ST / 2ND YOKE PAD SHIFT YOKE RD / 4TH SHIFT RAIL RD / 4TH 7 X M SCREW HEX FLANGE HD M6 X.0 X PLUNGER - RANGE INTERLOCK ACTUATOR PIN SPRING - ACTUATOR PIN SHIFT BLOCK RD / 4TH DETENT PLUNGER SPRING COMPRESSION SPRING RETAINER CIRCLIP SPRING COMPRESSION INTERLOCK PIN 9

20 20

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