XL12 Chain Saw UT Page 1 of 21 Carburetor Chamber

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1 XL12 Chain Saw UT Page 1 of 21 Carburetor Chamber

2 XL12 Chain Saw UT Page 2 of 21 Carburetor Chamber GASKET- Spacer SPACER A 1 RETAINER- Reed valve SEAT- Reed valve B 4 VALVE- Reed GASKET- Carburetor LINE- Fuel 9 1/4" 8 A68371B 1 CARBURETOR- Walbro (SDC-62) A68363BS 1 CARBURETOR- Tillotson (HS-179-B) A CARBURETOR- Zama (#20-20) GROMMET PIN- Cotter COVER-Air filter 12 A NUT- Air filter cover A 1 RING- Retaining A 1 ELEMENT- Air filter 15 A59822B 1 BRACKET- Mounting ROD- Choke GROMMET ROD- Throttle SCREW- Hex x 7/ WASHER- Lock # SCREW- Hex x 2 11/ PIN- Throttle latch SPRING- Throttle latch 24 A592131A 1 COVER- Throttle handle Bushing- Pin (Not shown) SCREW- Pan 8-32 x 1/ TRIGGER- Throttle RING- Retaining 28 A THROTTLE HANDLE WASHER- Felt PIN- Cotter BOOT- Throttle rod PLUG SHIELD- Spark plug PIN 35 A VALVE- Check B 1 SCREW- Idle GROMMET- Hi-Lo 38 A PLUNGER- Spring SPRING- Compression "O" RING LABEL- Homelite

3 XL12 Chain Saw UT Page 3 of 21 Drive Case & Oil Pump

4 XL12 Chain Saw UT Page 4 of 21 Drive Case & Oil Pump 7 A63717C 1 CAP- Filler oil GASKET SCREW- Guide bar adjusting PIN- Bar adjusting NUT- Lock, 1/ SCREW- Hex x 9/ GASKET- Crankcase SCREW- (12-24 x 9/16) 36 A58925E 1 DRIVECASE A 1 SEAL BEARING- Needle PLUG- Button BOLT- Guide bar FITTING- Tube elbow (90

5 XL12 Chain Saw UT Page 5 of 21 Engine Internals

6 XL12 Chain Saw UT Page 6 of 21 Engine Internals SCREW- Shoulder 2 A63898B 1 TANK- Fuel 3 A FILTER- Fuel FELT- Filter TUBING- Fuel 9 1/4" PIN- Cotter (Manual) 7 A VALVE- Inlet check (Manual) BALL (Not shown) 8 A59009A 1 FILTER- Oil (Manual) LINE- Pick-up (Manual) 10 A69500A 1 CAP- Fuel filler VALVE- Check FILTER- Fuel cap CHAIN- Bead RETAINER A 1 SCREW- Pan hd. #6 x 1/ GASKET- Fuel filler cap GROMMET 18 A CRANKCASE A 1 SEAL BEARING STUD KEY- Woodruff 23A CRANKSHAFT 26A RACE- Needle thrust 27A BEARING- Needle thrust 28 A ROLLER SET (31) 29 A63477B 1 ROD- Connecting BEARING SCREW- Cap soc. hd. 32 A58903C 1 PISTON & PIN RING- Retaining RING- Retaining PISTON RING A94219A 1 MUFFLER ASSEMBLY SPACER- Muffler 37 A CAP- Muffler & Shield SCREW- Hex hd. (12-24 x 2 1/4) SCREW- Hex hd. (12-24 x 1 7/8) SPACER- Muffler SCREEN- Spark arrestor BAFFLE- Muffler A 1 PLATE- Muffler BODY- Muffler S 1 SPARK PLUG (CJ8) 46 A CYLINDER GASKET- Cylinder WASHER- Lock 1/ NUT- 1/ PLATE- Retaining SCREW- Pan hd. (4-40 x 1/4) 52 A LINE- Oil SLEEVE- Compression (1/8) NUT- Compression (5/16-24) 55 A LINE- Oil

7 XL12 Chain Saw UT Page 7 of 21 Handles & Clutch

8 XL12 Chain Saw UT Page 8 of 21 Handles & Clutch 1 A58793B 1 HANDLE BAR- Flush cut SCREW x 3/ SCREW- Socket hd. 1/4-20 x 1 4 DA BUMPER KIT- Spiked (Accessory) SCREW- Hex x 3/ WASHER- Lock # NUT- Hex BRACKET- Handle bar A KIT- Guide bar plate PLATE- Guide bar (inner) PLATE- Guide bar (outer) COVER- Drivecase NUT- Hex 3/ NUT- Lock 3/ WASHER- Lock 3/ WASHER- Thrust (outer) 16 A SPROCKET & DRUM 7 tooth (std.) 3/8,7 tooth B 1 RACE- Inner BEARING- Roller 19 A SPROCKET & DRUM (opt.) 3/8" pitch, 8T A pitch, 7 T BEARING- Needle RACE- Inner A HUB & DRUM- "splined" (opt.) (used with index #17, 18, 22 and rim sprockets SPROCKET- Splined rim typed 3/8" 7 T pitch, 7 tooth WASHER- Thrust (inner) A69480C 1 CLUTCH & COVER B 1 PLATE- Clutch SPRING- Clutch SHOE- Clutch COVER- Clutch 31 A GUARD- Hand DECAL NUT- 12/ SCREW- (12-24 x 1 1/4) WASHER (5/16) WASHER SPACER WASHER- Spring wave

9 XL12 Chain Saw UT Page 9 of 21 HS-179-B Carburetor

10 XL12 Chain Saw UT Page 10 of 21 HS-179-B Carburetor Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit

11 XL12 Chain Saw UT Page 11 of 21 Ignition

12 XL12 Chain Saw UT Page 12 of 21 Ignition E 2 STUD- Shoulder WASHER- Lock SPRING- Starter pawl PAWL- Starter NUT- Hex (5/16-24) WASHER- Lock (5/16) NUT- Center lock (#10-32) WASHER- Flat (5/16) SCREEN- Starter ROTOR- Magneto SCREW- Hex washer hd. (8-32 x 3/4) SCREW- Hex hd. (12-24 x 9/16) PLATE- Ignition coil mtg. (Solid state) KEY- Rotor (woodruff) 15 A94605S 1 MODULE & CORE (Solid state) 16 A LEAD- Ground (Solid state) A LEAD- Ground (Point ignition) LEAD- High tension 18 A TERMINAL- High tension GASKET- Stator (point ignition) 20 A BOX- Breaker (point ignition) CORE SCREW- Hex washer hd. (8-32 x 3/4) CLIP- Breaker box cover (point ignition) SCREW- Terminal (point ignition) 25 A COIL- with lead (point ignition) LEAD GASKET- Breaker box cover (point ignition) COVER- Breaker box (point ignition) SCREW- Hd. (8-32 x 5/16) (point ignition) WASHER- Lock (point ignition) CLAMP- Condenser (point ignition) A 1 CONDENSER (point ignition) CLIP- Coil retaining (point ignition) SCREW- Contact plate (point ignition) 35 A58914A 1 POINTS- Breaker (point ignition) A/R WASHER- Plain SEAL- Felt CLIP 39 1 CAM- Felt 40 A BLOCK- Terminal (point ignition) NUT- Connection stud

13 XL12 Chain Saw UT Page 13 of 21 SDC-62 Carburetor

14 XL12 Chain Saw UT Page 14 of 21 SDC-62 Carburetor Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Inlet Needle Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Diaphragm & Gasket Kit Repair Kit Diaphragm & Gasket Kit Repair Kit Diaphragm & Gasket Kit Repair Kit Diaphragm & Gasket Kit A 1 Check Valve Kit

15 XL12 Chain Saw UT Page 15 of 21 Starter

16 XL12 Chain Saw UT Page 16 of 21 Starter 1 A HOUSING- Fan BUSHING- Starter BUSHING- Rope DRIVE- Stud SCREW- Hex x 9/ SCREW- Hex x 1 1/16 7 A ROPE- Starter 48" long # WASHER- Flat (nylon) 9 A69962B 1 GRIP- Starter rope A 1 INSERT PLATE-"On-Off" 12 A LEAD- Ground (solid state) A LEAD- Ground (point ignition) SWITCH & LEAD A1 1 NUT B 1 SHIELD- Spring (inner) 16 A SPRING- Recoil 17 A PULLEY- Starter BUSHING- Spring WASHER- Retainer SCREW- Hex x 1/2

17 XL12 Chain Saw UT Page 17 of 21 Tools & Accessories

18 XL12 Chain Saw UT Page 18 of 21 Tools & Accessories PLIERS- Piston snap ring PLUG- Bearing assembly & disassembly PLUG- Bearing assembly & disassembly Drive & Crankcase PLUG- Seal assembly-drive & crankcase A A PLUG- Piston pin removal "O" RING A A PULLER- Magneto remover SLEEVE- Seal protecting-crankcase SLEEVE- Seal installation-drive and crankcase WRENCH- Hex socket screw (conn rod) A A WRENCH- Spanner to assembly & disassemble clutch PIN WRENCH- Socket SCREWDRIVER A A TOOL- Clutch removal (for clutch conversion kit) ANVIL- Crankshaft COLLAR- Ball bearing installation DRIVER- Check valve (or SDC carburetor) A A JACKSCREW PLIERS- Piston snap ring PLUG- Bearing assembly connecting rod Drive & Crankcase PLUG- Seal assembly - drive & crankcase PLUG- Seal installation drivecase assembly A A PLUG- Piston pin removal "O" RING A A PULLER- Magneto remover A 23884A 1 SLEEVE- Bearing & Shaft installation A A 1 SLEEVE- Bearing & Shaft installation SLEEVE- Seal protecting SLEEVE- Seal protecting crankcase SLEEVE- Seal installation drivecase SLEEVE- Seal installation drive & crankcase WRENCH- Hex socket screw (connecting rod) A A WRENCH- Spanner to assemble & Disassemble clutch PIN WRENCH- Socket A A WRENCH- Insert SCREWDRIVER A A TOOL- Clutch removal (for clutch conversion kit) BIT- Driver torx 1/4" hex shank BIT- Driver torx 5/16" hex shank A A CLUTCH- Conversion Kit (Lined) A A A93632A 3 SHOE- Clutch SPIDER- Clutch A 93814A 3 SPRING- Clutch A A SPROCKET & DRUM THRUST WASHER THRUST WASHER THRUST WASHER A A KIT- Manual oil pump (Prior to s/n ) BUTTON A A LINE- Oil GROMMET A A VALVE- Check A A A59804A 1 FILTER- Oil (intake) A A PLUNGER "O" RING

19 XL12 Chain Saw UT Page 19 of 21 Tools & Accessories "O" RING SPRING A A A70910A 1 KIT- Hand guard WASHER WASHER SLEEVE SCREW- Machine flat hd SCREW NUT SCREW DECAL A A A70944A 1 KIT- Hand Guard WASHER WASHER SLEEVE SCREW NUT DA70790A DA70790A 1 KIT- Safe-T-TlP (Standard) SCREW CARRY CASE REEL- Starting rope (250 Ft.) #5 A A A70370A 1 KIT- Insert (for drivecase guide barstuds) TUBING- Rubber 10 ft. (Fuel) TUBING- Rubber 10 ft. (Oil) A A THROTTLE HANDLE CONVERSION KIT (For the XL-12 single reed system) LACQUER- Red LACQUER- Black

20 XL12 Chain Saw UT Page 20 of 21 Zama Carburetor

21 XL12 Chain Saw UT Page 21 of 21 Zama Carburetor Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Diaphragm & Gasket Kit Repair Kit Diaphragm & Gasket Kit Repair Kit Diaphragm & Gasket Kit Repair Kit Diaphragm & Gasket Kit

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