K&T Saw Shop or

Transcription

1 SUPER PRO 125C 01/77 to 06/77 IPL R1 Page 1 of 22 Accessories

2 SUPER PRO 125C 01/77 to 06/77 IPL R1 Page 2 of 22 Accessories Wrench - Spark plug Wrench - Combination Socket - Extension Key - Splined socket Guide - Timing Kit - Split bearing retainer Kit - Spark arrester baffle Retainer - Baffle Kit - Preheater Kit - Fuel cap cover Kit - Gas & Go Kit - Spark plug cover Kit - Fanhousing k cover Spark Plug (Standard) SPark Plug (Standard) Spark Plug (Cooler) Kit - CHAIN BRAKE

3 SUPER PRO 125C 01/77 to 06/77 IPL R1 Page 3 of 22 Carburetor Assembly

4 SUPER PRO 125C 01/77 to 06/77 IPL R1 Page 4 of 22 Carburetor Assembly Carburetor Assembly Screw - Pump Cover Cover - Pump Gasket - Pump cover Diaphragm - Fuel pump Screw - Throttle shaft clip Clip - Throttle shaft Screw - Throttle plate Plate - Throttle Shaft Assy - Throttle Spring - Throttle shaft Plate - Choke Shaft Assy - Choke Ball - Choke friction Spring - Choke friction Needle - Low speed mix Spring - Needle Screw - Idle speed Spring - Idle speed screw Screw - Diaphragm cover Cover - Diaphragm Diaphragm - Metering Gasket - Diaphragm Screw - Inlet lever pin Pin - Inlet lever Lever - Inlet Spring - Inlet lever Needle - Inlet Screen - Fuel inlet Jet - High speed fuel (029 std.) Jet - High speed (028) Alt Jet - High speed (027) Alt Jet - High speed (026) Alt Jet - High speed (030) Alt Jet - High speed (031) Alt Plug - Cup Plug - Welch Gasket Set Repair Kit

5 SUPER PRO 125C 01/77 to 06/77 IPL R1 Page 5 of 22 Chain Brake Assembly

6 SUPER PRO 125C 01/77 to 06/77 IPL R1 Page 6 of 22 Chain Brake Assembly CHAIN BRAKE Screw - Pan hd x 1/ Washer - Special Lever Asy - Brake Spring - Activating A 1 Latch Asy Band - Brake Housing Asy Screw - Bar adjusting C 1 Nut - Bar adjusting Washer Pin - Cotter Washer - Thrust Pin - Lever pivot Pin - Brake band Screw - Pan hd 8-32 x 1/ Retainer - Deflector Deflector

7 SUPER PRO 125C 01/77 to 06/77 IPL R1 Page 7 of 22 Clutch Guard Assembly

8 SUPER PRO 125C 01/77 to 06/77 IPL R1 Page 8 of 22 Clutch Guard Assembly A 1 Clutch Guard Asy Screw - Adjustment Pin - Cotter Washer - 1/ Washer - 1/ C 1 Nut - Bar adjustment Screw - Pan hd 8-32 x 1/ Retainer - Deflector Deflector - Sawdust

9 SUPER PRO 125C 01/77 to 06/77 IPL R1 Page 9 of 22 Crankcase Cover & Ignition Assemblies

10 SUPER PRO 125C 01/77 to 06/77 IPL R1 Page 10 of 22 Crankcase Cover & Ignition Assemblies Nut - Hx 7/ Flywheel & Pawl Asy B 2 Pin - Pawl Spring - Pawl Pawl - Starter Key - Woodruff Screw - Hx hd x 3/ Strap - Seal Seal - Breaker box Clip - Cover B 1 Cover - Breaker box Plate - Lock Nut - Speed Screw - Fil hd 8-32 x 3/8 (SEMS) Washer - # Clamp - Ignition wire Screw - Hx hd 8-32 x 1/ Nut - Hx Washer - Lock Nut - Hx Washer - Lock # Washer - # A 1 Insulator - Breaker spring Screw - Hx hd 8-32 x 9/ Insulator - Ignition screw A 1 Insulator - Breaker terminal Wire Asy - Primary Condenser Screw - Fil hd 8-32 x 1/2 (SEMS) A 1 Plate - Lock E 1 Washer - Breaker retainer Breaker Asy Wiper - Oil Cover Asy - Crankcase Nut - Hx Seal - Oil Seal - Oil Screw - Skt hd x 7/ Washer - Special Wire Asy - Ground Coil & Lamination Asy Wire Asy - Spark plug Boot - Spark plug Connector - Spark plug

11 SUPER PRO 125C 01/77 to 06/77 IPL R1 Page 11 of 22 Fan Housing & Starter Assembly

12 SUPER PRO 125C 01/77 to 06/77 IPL R1 Page 12 of 22 Fan Housing & Starter Assembly Screw - Hx hd x 7/ Nut - Hx Starter Asy Screw - Pan hd x 3/ Cover - Starter Plate - Starter handle Cup - Handle Handle - Starter Rivet - Rope Rope - Starter Drum - Starter Spring - Rewind Ratchet - Starter Base - Starter Guard - Sawdust Housing - Fan Cover - Spark plug

13 SUPER PRO 125C 01/77 to 06/77 IPL R1 Page 13 of 22 Fuel Tank Assembly

14 SUPER PRO 125C 01/77 to 06/77 IPL R1 Page 14 of 22 Fuel Tank Assembly Screw - Hx hd x 7/ Washer - Special Screw - Skt hd x 5/ Washer - Special Mount - Front Screw - Skt hd x 5/ Strap - Ground Bracket - Mount Cap Asy - Fuel A 1 Valve - Check Seal - Capillary "O" Ring Hose - Fuel B 1 Pickup Asy - Fuel Filter - Fuel Retainer - Choke Rod Button - Choke "O" Ring Rod - Choke Screw - Hx hd x 2-3/ Washer - Lock # Anchor Asy - Air cleaner 23 1 Carburetor Asy See "Carburetor Assembly" illustration and parts list Gasket - Carburetor Grommet - Throttle rod Plunger - Oiler Rod - Throttle Rod - Throttle Retainer - Trigger pin Pin - Trigger Spring - Trigger Trigger - Throttle Trigger - Throttle Screw - Fil hd 8-36 x 5/ Screw Fil hd x Insert - Handle Ring - Retaining Spring - Throttle latch Button - Throttle latch Button - Throttle latch Spring - Connector Ferrule - Connector Connector A 1 Kit - Tank/Control Asy Plug A 1 Cover Asy - Adj hole Screw - Insert Insert - Handle Pin - Roll 3/16 x 1-1/ Spring - Trigger Trigger - Throttle Rod - Throttle Pin - Roll 1/8 x Spring - Trigger release

15 SUPER PRO 125C 01/77 to 06/77 IPL R1 Page 15 of 22 Fuel Tank Assembly Release - Trigger Plunger - Oiler Washer - Felt Pin - Cotter Screw - Pan hd 8-18 x 1/ Contact - Ignition switch A 1 Base - Stop switch Button - Stop switch Retainer - Nut Nut - Hx Wire Asy - Stop switch

16 SUPER PRO 125C 01/77 to 06/77 IPL R1 Page 16 of 22 General

17 SUPER PRO 125C 01/77 to 06/77 IPL R1 Page 17 of 22 General Nut - Hx 3/ Washer - Special 3 Clutch Guard Asy See "Clutch Guard Assembly" illustration and parts list. 3 CHAIN BRAKE Asy See "Chain Break Assembly" illustration and parts list. 4 1 Bar and Chain Plate - Bar Protector Nut - Hx 3/8-24 (LH) Washer - 3/ Clutch Asy Screw - Hx hd 8-32 x 1/ Plate Asy - Retainer Spring - Clutch Shoe - Clutch Rotor - Clutch Plate - Clutch Protector Kit - Drum/Spkt/Washer Sprocket - 7T.404P Washer - Sprocket Bearing - Sprocket Screw - Pan hd 1/4-20 x 5/8 (SEMS) B 1 Jacket - Cylinder Screw - Hx hd x 3/ Guard - Muffler Valve - Muffler Kit - Muffler Screw - Skt hd x 3/ Deflector Baffle - Muffler Screw - Shoulder Muffler Asy Gasket - Muffler Screw - Oval hd x Collar - Frame or 2 Collar - Frame Bushing - Frame Screw - Oval hd x Nut - Hx Retainer - Nut Collar - Frame Screw - Oval hd x 1-1/ Frame & Grip Asy A 1 Frame & Grip Asy Protector - Frame Rivet - Stop Screw - Oval hd x Collar - Frame Collar - Frame Screw - Skt hd x 3/ Washer - Special A 1 Frame & Grip Asy Screw - Oval hd x Screw - Hx hd x 5/8

18 SUPER PRO 125C 01/77 to 06/77 IPL R1 Page 18 of 22 General Clamp - Lower mount Washer - 1/ Plate - Lock Bracket - Lower mount Grommet Washer - Grommet Mount -- Lower Kit - Handle brace Bolt - Handle brace Bumper - Brace Sleeve - Brace A 1 Cover Asy - Air cleaner Ring - Retaining Knob - Cover Plate - Instructions Plate - Name Filter - Air Grommet - Filter Screw - Hx hd x 5/8 (SEMS) 69 Fuel Tank Asy See "Fuel Tank Assembly" illustration and parts list Screw - Hx hd x 1-3/8 (SEMS) Screw - Hx hd x 5/8 (SEMS) Washer - # Screw - Pan hd x 1/2 74 Fan Housing & Starter Asy See "Fan Housing and Starter Assemblies" illustration and parts list Screw - Hx hd 1/4-20 x 3-1/ Screw - Hx hd 1/4-20 x 1-1/ Washer - 1/4 78 Oiler Tank & Pump Asys See "Oiler Tank & Pump Assemblies" illustration and parts list. 79 Crankcase Cover & Ignition Asy See "Crankcase Cover & Ignition Assemblies" illustration and parts list 80 Powerhead & Shroud Asys See "Powerhead & Shroud Assemblies" illustration and parts list.

19 SUPER PRO 125C 01/77 to 06/77 IPL R1 Page 19 of 22 Oiler Tank & Pump Assemblies

20 SUPER PRO 125C 01/77 to 06/77 IPL R1 Page 20 of 22 Oiler Tank & Pump Assemblies Kit - Spike Screw - Fil hd 1/4-20 x 3/ Nut - Hx 1/ Washer - Lock Decal - Oiler A 1 Cap - Oil "O" Ring Screw - Fil hd x 3/ Screw - Hx hd x 1-3/ Screw - Hx hd x 7/8 (SEMS) Pump Asy Screw - Fil hd x 1/ A 1 Piston Asy Washer - Piston Ring - Piston "O" Ring Spring - Piston Sleeve - Adjustment A 1 Screw - Special Washer - #8 Hard B 1 Washer - Special B 1 Spring - Ball check Ball check Plug - Expansion Gasket - Crankcase bottom cover Cover - Crankcase bottom Gasket - Oiler housing Piston - Oiler "O" Ring Spring - Piston Pickup Asy - Oil Weight - Oil pickup Screen - Oil pickup Housing Asy - Oil A 1 Valve Asy - Check Plug - Cup Plug - Pipe B 2 Bolt - Bar Plate - Lock Pin - Cotter Gasket - Pump Spacer - Pump Gasket - Spacer

21 SUPER PRO 125C 01/77 to 06/77 IPL R1 Page 21 of 22 Powerhead & Shroud Assemblies

22 SUPER PRO 125C 01/77 to 06/77 IPL R1 Page 22 of 22 Powerhead & Shroud Assemblies Pushrod - Oiler Seal - Pushrod Screw - Hx hd x 7/ Plate - Lock Washer - Insulator Mount - Rear Spacer - Insulator Screw - Pan hd x 3/ Washer - # Screw - Hx hd x 5/ Screw - Hx hd 1/4-20 x 5/ Washer - 1/ Shroud Screw - Hx hd x 5/ Screw - Hx hd x Baffle - Fan Hose - Pulse line Screw - Hx hd x 3/4 (SEMS) Manifold & Reed Asy Screw - Hx hd 8-32 x 1/ Plate - Lock Stop - Reed Valve - Reed Manifold & Pulse fitting Fitting - Pulse Gasket - Manifold Piston Assembly Pin - Piston Ring Set Ring - Retaining Washer - Thrust Connecting Rod Asy Screw - Spline hd special Roller - Needle (Set of 22) Roller - Needle Bearing - Ball Crankshaft Spark Plug Spark Plug Insert Crankcase Assembly Plug - Cup Seal - Oil Retainer - Nut Nut - Hx A 6 Retainer - Nut Nut - Hx 1/ Snubber - Fuel tank Screw - Skt hd x 1/ Valve - Comp. rel Washer - Valve