3400 Gas Saw Page 1 of 25 Bow Guide & Chain Informatio

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1 3400 Gas Saw Page 1 of 25 Bow Guide & Chain Informatio

2 ".050/ 3/8 pitch, P Bow Guide ".050/ 3/8 pitch, P Chain ".050/ 3/8 pitch, P Bow Guide ".050/ 3/8 pitch, P Chain 3400 Gas Saw Page 2 of 25 Bow Guide & Chain Informatio

3 3400 Gas Saw Page 3 of 25 Bow Guide Assembly

4 Locknut - (12-24) Chain Guard - Upper and Lower Screw - Guard Mtg. (12-24 x 5/8 - Hex Hd.) Screw - Spike Mtg.(1/4-20 x 1-3/4 - Hex Hd.) Bumper Spike - Right Bumper Spike - Left Locknut - Bumper Spike Mounting (1/4-20) "S" Clip 9 1 Bow Guide (See "Bow Guide & Chain Information" parts list) 10 1 Chain (See "Bow Guide & Chain Information" parts list) " Reversible Bow Attachment.050/3/8 pitch use on Bow Guide Model 3400 Gas Saw Page 4 of Bow Guide 1 Assembly 14" Reversible Bow Attachment.050/3/8 pitch A Decal - Bow Guide Warning Decal - Handguard (Not Shown) Decal - Kickback (Not Shown)

5 3400 Gas Saw Page 5 of 25 Carburetor Assembly P/N 350

6 Screw - Pump Cover Cover - Fuel Pump Gasket - Fuel Pump Diaphragm - Fuel Indicates Contents in Carb Kwik Repair Kit Screen - Inlet Indicates Contents in Carb Kwik Repair Kit Valve - Throttle Screw - Valve Indicates Contents in Carb Kwik Repair Kit Fitting - Inlet (Elbow) Spring - Throttle Ret Shaft Ass'y. - Throttle Gas 1 Saw Gasket Page - Circuit 6 of 25Indicates Contents in Carb Kwik Repair Kit Carburetor 1 Assembly Valve - Inlet P/N Needle 350 Indicates Contents in Carb Kwik Repair Kit Spring - Mtrg. Lever Indicates Contents in Carb Kwik Repair Kit Plate Ass'y. - Circuit Screw - Circuit Plate Indicates Contents in Carb Kwik Repair Kit Gasket - Mtrg. Diaphragm Indicates Contents in Carb Kwik Repair Kit Stop - Throttle Bushing - Throttle Lv Lever - Throttle (Outer) Shaft Ass'y. - Choke Spring - Idle Screw Screw - Idle Adj Needle - Hi & Lo Needle Retainer Kit Indicates Contents in Carb Kwik Repair Kit; New Part No Valve - Choke Ball - Choke Friction Indicates Contents in Carb Kwik Repair Kit Spring - Choke Friction Indicates Contents in Carb Kwik Repair Kit Screen - Check Valve Indicates Contents in Carb Kwik Repair Kit Ring - Screen Retaining Indicates Contents in Carb Kwik Repair Kit Diaph. Ass'y. - Mtrg. Indicates Contents in Carb Kwik Repair Kit Cover - Mtrg. Diaphragm Screw Ass'y. - Mtrg. Cover Indicates Contents in Carb Kwik Repair Kit Kit-Carb. Gasket (Incl. #3 & 16) - Optional Kit-Carb. Kwik Repair * Indicates Contents)-Optional Carburetor Assembly

7 3400 Gas Saw Page 7 of 25 Chain Brake Assembly P/N 6

8 Handle - Actuating Arm Screw - Handle Bar Clamp & Actuating Arm Ass'y Screw - Adjusting Nut - Bar Adjusting "E" Ring Screw - Bar Adjusting Guard Retaining Ring Nut - # Shield - Heat Screw - #10-24 x 1/ Gas 2 Saw Nut - Page # of Chain Brake 1 Clutch Assembly P/N 6 A Decal - Warning B Decal - Instruction (Heat Shield) Decal - Bar Clamp (Not Shown) Chain Brake Assembly

9 3400 Gas Saw Page 9 of 25 Engine Assembly

10 Flywheel Ass'y. (Incl. #3) Washer - Flywheel Spring - Starter Dog Washer - Starter Pulley Screw - 32 x 5/16 - Hex Hd. - Disc. Mounting (Also Air Baffle & Clamp Lead) Pulley Starter Bushing Recoil Spring Spring - Starter Recoil Disc. Recoil Spring - Outer Screw x 1 - Oval Hd. Fan Housing - (Top Front) Gas 1 Saw Screw Page of 2425x 1-3/8 - Fan Housing (Lower Front) Engine 1Assembly Flywheel Nut 3/ Screw x 1/2 - Starter Pulley Air Baffle Disc. Recoil Spring - Inner Handle Starter Rope Rope Kit New part No Fan Housing Assembly Screw x 9/64 - Fan Housing (Rear) Spur Optional Screw x 9/16 - Hex Hd. - Spur Crankcase Ass'y. (Incl. #24, 27, 33 & Oil Cap Ass'y. from "Engine Assembly"; from "Handle Bar Assembly", includes #30, 36, 47 & one of 34) Kit - Bar Stud Replacement (5/16") Kit - Oil & Fuel Cap (Incl. O-Rings); See Drawing Note #1 for Service Reference Bearing - Crankshaft Thrust Washer - Crankshaft Crankshaft Ass'y. (Incl. Connecting Rod and Bearing) Screw x 12 - Module Mnt Ignition Module (Incl. #44 & 53) Clamp - High Tension Lead - Crankcase Seal - Crankshaft Indicates Gasket Kit contents, Key No. 50, "External Power Unit" illustration and parts list Clamp - Module Lead Screw x 11/16 - Fil. Hd. Crankcase Seal - Fuel Tank Neck Indicates Gasket Kit contents, Key No. 50, "External Power Unit" illustration and parts list Fuel Tank Assembly Incl. Fuel Cap Ass'y. & #35 & 36, from "External Power Unit" illustration and parts list) - See Drawing Note #1 for Service Reference Nut - Switch Mounting Plate - Ignition Switch Switch - Toggle 44 1 Leadwire - Switch Serial # and after Before Serial # Key - Flywheel Piston Assembly (Incl. Piston Pin and Rings) Rings - Piston Screw x 3/8 Fil. Hd. Choke Bracket

11 Bracket & Bushing Assembly - Choke Cylinder Gasket Indicates Gasket Kit contents, Key No. 50, "External Power Unit" illustration and parts list Clip -High Tension Lead Cylinder Cylinder Screw - 1/4-20 x 7/ High Tension Lead Assembly (Incl. 54, 55 & 56) High Tension Lead Connector - Spark Plug Boot - Spark Plug Spark Plug Cylinder Gas 1 Saw Back Page Plate 11 - of Muffler 25 Engine 1Assembly Muffler Body Screw - 1/2-24 x 1/2 - Hex Hd. Muffler Body to Cylinder Diffuser - Muffler Screen - Spark Arrestor 64 1 Muffler Cover Type I Type II Shield Muffler - Type I Only Screw - 1/4-20 x 2-1/2 - Hex Cap - Muffler Cover Cover Carburetor - With Rear Vent Optional Screen - Winter Optional Tie Strap Optional Winter Kit Incl. 67, 68 & 69) - (Optional) Sealant - Crankcase (Optional) A Decal - Professional User Bow Guide Powerhead only Decals; New Part No. B Decal - Fan Housing Decals; New Part No Operator's Manual New Part No.; Not Shown Bow Guide Manual Not Shown 1 Carton Not Shown w/16" bar or Bow Guide Powerhead New Part No.; Not Shown w/18" or 20" bar New Part No.; Not Shown w/16" bar & carrying case Not Shown

12 3400 Gas Saw Page 12 of 25 External Power Unit

13 Cup Isolator See Drawing Note #3 for Service Reference New Style Rear Isolation System 8 Old Style Rear Isolation System 2 4 Isolator-Powerhead Rear Handle Use on Guide Bar Powerhead Use on Bow Guide Powerhead Spacer-Front Handlebar Isolator Mount Spacer-Front Handlebar-Center-Isolator Mount Screw - 1/4-20x5-5/ Handle Brace-See See Drawing Note #4 for Service Reference Gas 2 Saw Screw Page - 1/ of 25 x 3/4 Button Hd. See Drawing Note #4 for External Power Service UnitReference Shoulder Screw 1/ Isolator See Drawing Note #3 for Service Reference Spring-Trigger Bushing-Trigger Throttle-Trigger Spacer-Isolator (Center) See Drawing Note #3 for Service Reference Wire Throttle Shoulder Screw x5/8 - Fil. Hd. - Throttle Trigger 15 1 Rear Handle Left See Drawing Note #3 for Service Reference 16 1 Rear Handle Right See Drawing Notes #3 & #4 for Service Reference Bushing-Throttle Lock Throttle Lock Spring-Throttle Lock Screw x13/16 - Fil. Hd. Rear Handle Lower Screw x13/16 - Fil. Hd. Rear Handle Throttle Lock Screw x9/16 - Fil. Hd. Rear Handle Lower 25 1 Cover-Carburetor Type I Type II Knob-Carburetor Cover Choke Rod Wire Choke Screw x11/16 - Fil. Hd. Carburetor to Adaptor Seal-Adaptor Shield Indicates Gasket Kit contents, Key No. 50, this page Bracket-Carburetor Seal Carburetor Gasket-Carburetor to Adaptor Indicates Gasket Kit contents, Key No. 50, this page Line Kit New Part No Fuel Pick-up Ass'y See Drawing Note #5 for Service Reference Screw x 1-3/16 - Hex Hd. - Adaptor to Cylinder Seal-Carburetor Adaptor Indicates Gasket Kit contents, Key No. 50, this page

14 Carburetor Adaptor Gasket - Adaptor to Cylinder Indicates Gasket Kit contents, Key No. 50, this page 43 1 Cylinder Shield Type I Type II Screw x5/8 - Fil. Hd. Cylinder Shield to Crankcase Retainer-Carb. Cover Knob Air Filter Gasket - Air Filter Indicates Gasket Kit contents, Key No. 50, this page Gas 1 Saw Kit Page - Engine 14 of Gasket 25 Contents indicated by * on "Engine External Power Assembly", Unit "External Power Unit", & "Handle Bar Assembly" illustration & parts list

15 3400 Gas Saw Page 15 of 25 Guide Bar & Chain Informatio

16 Guard Drive Link Repair Parts For 3/8 Pitch,.050 Gauge Chain L. H. Cutter Repair Parts For 3/8 Pitch,.050 Gauge Chain R. H. Cutter Repair Parts For 3/8 Pitch,.050 Gauge Chain Pre-Set Tie Strap Repair Parts For 3/8 Pitch,.050 Gauge Chain Tie Strap Repair Parts For 3/8 Pitch,.050 Gauge Chain Drive Link Repair Parts For 3/8 Pitch,.050 Gauge Chain Chain Repair Kit " Control Tip -S.N., P72S-60 Guide Bar " Control Tip -S.N., P72S-60 Chain Gas Saw 18" Page Control 16 Tip of 25 -S.N., P72S-66 Guide Bar Guide Bar & 18" Chain Control Informatio Tip -S.N., P72S-66 Chain " Control Tip -S.N., P72S-70 Guide Bar " Control Tip -S.N., P72S-70 Chain

17 3400 Gas Saw Page 17 of 25 Handguard System

18 Handguard Screw x 1/ Nut - # Cap - Handguard Screw - #10x1 - Pan Hd. - Handguard Handguard A 1 Decal-Kickback Guide Bar Powerhead Bow Guide Powerhead B Decal-Starting Instructions C 1 Decal-Kickback Warning Guide Bar Powerhead Gas Saw Bow Page Guide 18 Powerhead of 25 Handguard System

19 3400 Gas Saw Page 19 of 25 Handle Bar Assembly

20 Kit-Grip Handlebar (Velvet) 2 1 Handlebar Assembly For new Style Handguard (See "Handguard System" illustration and parts list) For Old Style Handguard (See "Handguard System" illustration and parts list) Screw-1/4-20x1-Socket Hd.- Handlebar to Crankcase Locknut-1/4-20-Wraparound Handle Handlebar-Wraparound Handle Optional for Guide Bar Powerhead only Gas 1 Saw Screw Page x1/2 20 of 25 - Pan. Hd. - Side Isolator Handle 1Bar Thrust Assembly Washer Bearing-Clutch Drum & Sprocket Assembly Plate Clutch Spring-Clutch Shoe-Clutch Spider-Clutch Clutch Ass'y (Incl. 11, 12, & 13) Rod-Manual Oiler Boot-Oiler Rod Indicates Gasket Kit contents, Key No. 50, "External Power Unit" illustration and parts list Tubing Nut Cap-Oil Pump Retainer Ring Plunger "O" Ring-Quad Ring Washer-Oiler Spring Ass'y. - Button & Pintle Diaphragm Gasket-Cover to Body Indicates Gasket Kit contents, Key No. 50, "External Power Unit" illustration and parts list Cover-Pump Screw x5/8 Pan. Hd. - Oil Pump Cover Gasket-Oiler Ass'y. to Crankcase Indicates Gasket Kit contents, Key No. 50, "External Power Unit" illustration and parts list Discharge Line Oil (Bulk 8115) Spring-Oil Line Protector Oil Line (Bulk 8132) Oil Line Pick-up Assembly (Incl. 30 & 31) Weight-Oil Pick-up Line Sleeve-1/8 Tubing Tubing Nut-Slotted Foam-Oil Pump Vent Spring-Diaphragm Screw-8-32x1-Pan. Hd. Pump to Crankcase Cover Plate-Oiler Screw x5/16-Pan. Hd. Cover Plate Kit-Oil Pump Ass'y Incl , 30-33, one of 34 & 36-38); See Drawing Note #2 for Service Reference

21 Screw x3/8 - Fil. Hd.- Bracket to Crankcase Bracket Lever to Crankcase Lever-Manual Oiler 46 1 Isolator Side Use on Guide Bar Powerhead Use on Bow Guide Powerhead Kit - Oil Vent Replacement Guide Bar Plate - Inner 49 1 Guide Bar or Bar Guide See "Bow Guide Assembly" or "Guide Bar & Chain Information" illustration and parts list for quantity Gas 1 Saw Guide Page Bar 21 Plate-Outer of Handle 1Bar Chain Assembly See "Guide Bar & Chain Information" illustration and parts list for quantity Bar Clamp Ass'y. (Incl ) Use on Guide Bar Powerhead Use on Bow Guide Powerhead Part Change Pin-Bar Adj "E" Ring Adj. Screw "U" Clip Screw x2-5/16" Bar Adj Flange Nut Mounting - 5/ Scrench Rim-Floating Ass'y Drum & Sprocket A Decal-Bar Clamp

22 3400 Gas Saw Page 22 of 25 New Style Isolator System (W

23 Cup Isolator 6 1 Handle Brace Use on Guide Bar Powerhead Use on Bow Guide Powerhead Screw-1/4-20x3/4 Button Hd Shoulder Screw 1/ Spacer-Center Rear Handle-Left Rear Handle-Right 3400 Gas Saw Page 23 of 25 New Style Isolator System (W

24 3400 Gas Saw Page 24 of 25 Old Style Isolator System (W

25 Cup Isolator Spacer Isolator Spacer Isolator 6 1 Handle Brace Use on Guide Bar Powerhead Use on Bow Guide Powerhead Screw x9/16 Fil Hd Rear Handle-Left Rear Handle-Right Rear Handle-Right Pin-Rear Isolator Screw x 3/8 Pan Head 3400 Gas Saw Page 25 of 25 Old Style Isolator System (W

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