XL Chain Saw UT Page 1 of 12 Engine Internals
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- Vivian Chambers
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1 XL Chain Saw UT Page 1 of 12 Engine Internals
2 XL Chain Saw UT Page 2 of 12 Engine Internals Ref # Part Number Qty S/P/F Description 1 A95071A 1 CRANKCASE & CYLINDER ASSY /P SCREW- Pan hd. (6-32 x 3/8) C 1 COVER- Oil pump /P SPRING- Oil pump S GASKET- Oil pump 6 A12356B 1 S PLUNGER- Oil pump BODY- Oil pump S BALL- Check valve SPRING- Check valve /P FITTING- Oil line FITTING- Tube FITTING- Oil line LINE- Oil /P BOLT- Guide bar SCREW- Sems hex hd. (8-32 x 1) S SHIELD- Sawdust SCREW 20 A F Piston & Pin Assembly (See Index #18) /P RING- Piston pin retaining (See Index #19) /P RING- Piston (primary source) (See Index #20) A 1 S RING- Piston (alternate source) S SEAL S SPACER BEARING- Needle B 2 /P WASHER- Thrust 25 A S CRANKSHAFT NUT (Not shown) /P KEY- Magneto
3 XL Chain Saw UT Page 3 of 12 Housing & Handles
4 XL Chain Saw UT Page 4 of 12 Housing & Handles Ref # Part Number Qty S/P/F Description 1 A HOUSING- Engine TRIGGER- Rear 3 A ROD- Throttle SPRING- Throttle rod A1 1 S NUT- Hex /P PLATE-"ON"-"OFF" COVER- Handle /P SCREW- Thread forming (10 x 625) LEVER- Throttle 10 A SWITCH & LEAD STRAP- Ground PLATE INSTRUCTION C 1 /P ROD- Front throttle /P SCREW- Hex hd. 15 A70796C 1 S GUARD- Hand S SCREW- Shoulder WASHER- Belleville WASHER- Flat DECAL S NUT- Guide bar 1/ A 1 /P WASHER- Flat PLATE- Guide bar COVER- Air filter S/F SCREW- Thread forming /P WASHER- Retaining PULLEY- Starter S ROPE- Starter 28 A /P SPRING & CONTAINER 29 A STARTER HOUSING ASSY A 1 /P BUSHING- Starter housing FILTER- Fuel tank valve DECAL- (XL) S GRIP- Starter /P WASHER- Flat SCREW- Thread forming HANDLE BAR 37 A70899B 1 TANK- Fuel S FILTER- Fuel LINE- Fuel 7 1/4" /P VALVE- Check (Duck bill) 41 A CAP- Fuel tank (red) /P GASKET- Fuel cap 43 A70898A 1 S TANK- Oil 44 A FINDER- Oil LINE- Oil (6") 46 A69358B 1 S LINE- Pressure B 1 CONNECTOR- Oil /P VALVE- Check (Duck bill) 49 A CAP- Oil (Black) /P GASKET- Fuel filler cap GUARD- Chain
5 XL Chain Saw UT Page 5 of 12 Peripheral Engine Parts
6 XL Chain Saw UT Page 6 of 12 Peripheral Engine Parts Ref # Part Number Qty S/P/F Description A94051C 1 S MUFFLER- Complete BODY- Muffler A 1 S/F SCREEN- Spark arrestor SPACER- Muffler 4 A95428A 1 S CAP- Muffler (w/shield) /P SCREW A 1 S MODULE- Ignition (solid state) F LEAD- High tension 8 A /P/F TERMINAL- Spark plug S 1 S SPARK PLUG (Champion DJ7Y) SCREW- Hex w/washer (8-32 x 3/4) 11 A LEAD- Ground /P GASKET- Intake manifold 13 A69373B 1 MANIFOLD- Intake /P GASKET- Carburetor 15 A94649A 1 CARBURETOR- (HDC-65) Walbro A CARBURETOR- (C2S-H5) Zama CUP- Air filter RETAINER- Air filter S FILTER- Air /P WASHER- Lock SCREW- Hex hd. (10-32 x 2 1/4) 21 A95653A 1 SPROCKET & DRUM NUT- Locking (6/16-24) /P WASHER- Thrust S BEARING- Needle 25 A70351A 1 CLUTCH (S) /P WASHER- Lock /P NUT- Rotor (5/16-24) A 1 PIN- Adjusting (see insert) SCREW- Adjusting (Fil. hd x 1) (see insert) 30 A S ROTOR & STARTER PAWL (Phelon) 31 A70285D 1 S/F KIT- Starter pawl S WASHER- Flat
7 XL Chain Saw UT Page 7 of 12 Tools & Accessories
8 XL Chain Saw UT Page 8 of 12 Tools & Accessories Ref # Part Number Qty S/P/F Description GASKET- Oil pump body (repair) A B A70239B 1 KIT- Repair (sprocket nose bar) S LINE- Fuel (10 ft. length) /P LINE- 0il (10 ft. length) A A A70776A 1 SAFE-T-TIP (standard) SCREW (Special) GREASE- Multi-use (Sprocket bearing-pt guide bar) A 94215A 1 CARRYING CASE STARTING ROPE- 250 ft. reel 3 1/2 D D WRENCH- Combination S SILASTIC (crankcase sealing) A24747A A24747A 1 PULLER- Magneto rotor BOLT- 5/16-18 x 1 3/4 (1) S/P NUT- Hex 5/16-18 (2) A A /P WRENCH- Spanner clutch) 23717A 23717A 1 /P PIN- Clutch spanner S CARBURETOR REPAIR TOOL KIT JA JA IGNITION TEST SPARK PLUG SHIM-.015" (Air gap)
9 XL Chain Saw UT Page 9 of 12 Walbro Carburetor
10 XL Chain Saw UT Page 10 of 12 Walbro Carburetor Ref # Part Number Qty S/P/F Description Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit S Valve-Inlet needle Repair Kit Repair Kit Gasket/Diaphragm Kit Repair Kit Gasket/Diaphragm Kit Repair Kit Gasket/Diaphragm Kit Repair Kit Gasket/Diaphragm Kit Repair Kit Gasket/Diaphragm Kit B 1 Check valve repair kit
11 XL Chain Saw UT Page 11 of 12 Zama Carburetor
12 XL Chain Saw UT Page 12 of 12 Zama Carburetor Ref # Part Number Qty S/P/F Description Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Diaphragm/Gasket Kit Repair Kit Diaphragm/Gasket Kit Repair Kit Diaphragm/Gasket Kit Repair Kit Diaphragm/Gasket Kit Repair Kit Diaphragm/Gasket Kit Repair Kit Repair Kit 17 UNKNOWN 1 UNKNOWN 18 UNKNOWN 1 UNKNOWN 19 UNKNOWN 1 UNKNOWN 20 UNKNOWN 1 UNKNOWN
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