240 Chain Saw UT Page 1 of 16 Air Cleaners & Handles & Oil Pump
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1 240 Chain Saw UT Page 1 of 16 Air Cleaners & Handles & Oil Pump
2 240 Chain Saw UT Page 2 of 16 Air Cleaners & Handles & Oil Pump Ref # Part Number Qty Description ROD- Throttle SPRING- Torsion TRIGGER- Throttle INTERLOCK- Trigger SCREW #10 x 3/ COVER- Handle COVER- Air filter (240SL) SCREW- Retaining 9 A93573A 1 GUARD- Hard (w/cover) 240 HG SCREW- Retaining (see #8) DECAL 11 A FILTER ELEMENT- Top SCREW- Retaining (see #8) SCREW- Mach hex hd. (10-24 x 1 5/8) CUP- Filter 14 A96352A 1 CARBURETOR- Zama C-1S-H4 A95636A 1 CARBURETOR- Walbro #WT-6 15 A BODY-Oil pump FITTING- Tube FITTING- Tube SPRING- Oil pump 19 A PLUNGER- Oil pump "O" RING COVER- Oil pump SCREW- Plastite #18 16 x 5/ SCREW- Plastite #10 x TUBING- (Oil outlet) 4 l/2" TUBING- (Oil inlet) 6 l/2" NUT- Square RETAINER- Nut RETAINER- Nut CHAMBER- Carburetor SCREW- Hex washer (10-24 x 1 1/8) A 2 RING- Vibration isolation SPACER ISOLATOR ISOLATOR- Shear SCREW x 3/ WASHER- Flat # SCREW- Soc. hd. cap (10-24 x 1 1/58) 38 A LINE- Pulse 3 1/4" SPRING (not shown) CLAMP- (Oil outlet line) NUT- Lock hex PLATE- Handle bar GROMMET
3 240 Chain Saw UT Page 3 of 16 Chain Brake
4 240 Chain Saw UT Page 4 of 16 Chain Brake Ref # Part Number Qty Description SCREW- Hex cap 1/4-20 x 5/ CLIP- Retaining SCREW- Hex sems x 3/8 4 A LINK- Pivot 5 A HAND GUARD PIN-Roll DECAL SCREW- Hex sems x 5/ WASHER- thrust WASHER- Curved CAM- Brake lever BAND- Brake 13 A SPROCKET & DRUM (.325P, 8T) BEARING- (Not shown)
5 240 Chain Saw UT Page 5 of 16 Engine Housing, Clutch & Muffler
6 240 Chain Saw UT Page 6 of 16 Engine Housing, Clutch & Muffler Ref # Part Number Qty Description A MUFFLER- Complete (units after Lot #D200) SCREW SPACER- Muffler CAP- Muffler BAFFLE- Muffler PLATE- Muffler SCREEN- Spark arrestor DEFLECTOR- Exhaust BAFFLE- Muffler 9 A BODY- Muffler BRACKET- Muffler 11 A HOUSING- Engine DECAL- Warning BUTTON- Choke A 1 BUTTON- Stop switch SCREW- Hex sems x 5/ SPRING- Stop switch CONTACT- Stop switch NUT- Lock STOP- Chain SCREW- Mach hex x 5/ PLATE- Guide bar CLUTCH- S SCREW- Sems hex (10-24 x 3/4) BRACE- Choke WASHER- Thrust 26 A SPROCKET & DRUM (37/375 chain only) 6T A SPROCKET & DRUM (325P 8T) BEARING- Needle NUT- Lock 5/ A COVER- Drivecase A 1 PIN- Guide bar adjusting SCREW- Guide bar adjusting "E" RING NUT- Flange 1/ COVER- Clutch SCREW- Flat hd x 1/ SCREW- Hex sems x 2 (prior to Lot #D200) CAP- Muffler (prior to Lot PD200) SCREEN- Spark arrestor (prior to Lot #D200) SPACER- Muffler (prior to Lot #D200) BAFFLE- Muffler (prior to Lot #D200) BODY- Muffler (prior to Lot PD200)
7 240 Chain Saw UT Page 7 of 16 Engine Internals
8 240 Chain Saw UT Page 8 of 16 Engine Internals Ref # Part Number Qty Description 1 A TERMINAL-High tension lead S 1 SPARK PLUG (DJ7Y) LEAD- High tension 4 A LEAD- Ground SCREW- Mach hex hd x 7/ A 1 MODULE Ignition (incl. #1 and #3) 7 A96753A 1 CRANKCASE & CYLINDER BOLT- Guide bar FITTING SCREW x 1 1/8 11 A96751A 1 PISTON & PIN PISTON RINGS RING- Retaining BEARING- Needle (After Lot #E229) 15 A CRANKSHAFT BEARING- Needle (See #14)(Prior to Lot #E229) SEAL- Shaft RING- Retaining BEARING- Needle BEARING- Thrust KEY- Magneto GASKET- Manifold REED MANIFOLD- Intake A 1 GASKET- Carburetor SCREW- Hex washer 8-32 x 5/8 26 A ROTOR- Magneto 27 A70285D 1 PAWL- Starter WASHER- Flat 5/ WASHER- Lock 5/ NUT- Guide WASHER- Intake manifold WASHER- Intake manifold
9 240 Chain Saw UT Page 9 of 16 Starter, Fuel & Oil Tank
10 240 Chain Saw UT Page 10 of 16 Starter, Fuel & Oil Tank Ref # Part Number Qty Description A STARTER HOUSING KIT SCREW- #10 x 3/ WASHER- Retainer PULLEY- Starter ROPE- Starter #3 1/2, 46" 5 A SPRING- Rewind 6 A95210B 1 HOUSING- Starter 7 A BUSHING- Starter GRIP- Starter rope WASHER- Flat # DECAL- "240" HANDLE BAR A 1 WASHER- Vibration isolator SCREW- Soc. hd. (10-24 x 5/8) A 2 RING- Vibration isolator SPACER ISOLATOR WASHER- Flat 18 A96957A 1 CAP-Oil GASKET- Filler cap FILTER- Filler cap VALVE- Check A 1 SCREW- Pan hd BEAD- Chain KEEPER- Cap 25 A CAP- Fuel GASKET (see #19) FILTER- Cap (see #20) VALVE- Check (see #21) 82256A 1 SCREW (see #22) CHAIN- Bead (see #23) KEEPER- Cap (see #24) 26 A TANK- Fuel & Oil FILTER Fuel TUBING Fuel 6 1/2" TUBING- Oil outlet 4 1/2 30 A FILTER- Oil NUT- Square 10-24
11 240 Chain Saw UT Page 11 of 16 Tools & Accessories
12 240 Chain Saw UT Page 12 of 16 Tools & Accessories Ref # Part Number Qty Description SILASTIC (crankcase sealing) 23488C 23488C 1 LOCTITE A24747A A24747A 1 PULLER- Magneto rotor BOLT 5/16-18 x 1 3/4 (1) NUT- Hex 5/16-18 (2) A A WRENCH- Spanner (clutch) 23717A 23717A 1 PIN- Clutch spanner A A WRENCH- Combination GREASE- Multi-Use TUBING- Rubber 10 ft. (Fuel & Oil) DA A DA70776A 1 SAFE-T-TIP (Standard on units) SCREW (Special) TUBING- 10 ft. (pulse line) ROPE- Starter ft. #4 (Prior to Lot #G080) ROPE- Starter ft. #31/2" (After Lot #G080) A A BUMPER- Spiked SCREW- Mach. Flat SCREW- (10-24 x 1/2) Nut- Locking hex JA JA IGNITION TEST SPARK PLUG CARBURETOR REPAIR KIT
13 240 Chain Saw UT Page 13 of 16 Walbro Carburetor
14 240 Chain Saw UT Page 14 of 16 Walbro Carburetor Ref # Part Number Qty Description A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit Inlet Needle A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit Gasket/Dia-Kit A 1 Repair Kit Gasket/Dia-Kit A 1 Repair Kit Gasket/Dia-Kit A 1 Repair Kit Gasket/Dia-Kit
15 240 Chain Saw UT Page 15 of 16 Zama Carburetor
16 240 Chain Saw UT Page 16 of 16 Zama Carburetor Ref # Part Number Qty Description A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit A 1 Repair Kit
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