Drawing A Crankcase 041 AV SCS

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1 Drawing A Crankcase 1

2 Drawing A Crankcase Reference Item number Qty Description Crankcase 2-5, 9, 10, Cylindrical pin 6x Pan head screw M5x Elbow connector Connector Hose Pickup body Grooved ball bearing 6202 (1,2,4) Grooved ball bearing 6202 (3) Circlip 35x Oil seal 25x37x Grooved ball bearing Oil seal 15x24x Gasket Crankshaft Annular buffer Support Washer Flat head screw M Lock nut M Pan head screw M5x Oil filler cap Sealing ring Chain catcher Pan head screw M4x14 (1) Q, (2) EQ, (3) SEQ, (4) FBQ 2

3 Drawing B Cylinder, Muffler 3

4 Drawing B Cylinder, Muffler Reference Item number Qty Description Cylinder gasket (1,2,4) Cylinder gasket (3) Cylinder with piston Ø 44 mm (1,2,4) Piston Ø 44 mm Piston pin 10x6x Snap ring Piston ring Ø 44x1.5 mm Cylinder with piston Ø 48 mm (3) Piston Ø 48 mm Piston pin 10x6x Snap ring Piston ring Ø 48x1.5 mm Needle cage 10x14x Stud (3) Washer 5.3 (3) Hexagon nut M5 (3) Socket head screw M5x18 (1,2,4) Spark plug Bosch WSR 6 F Spark plug NGK BPMR7A Spark plug boot Torsion spring (1) Q, (2) EQ, (3) SEQ, (4) FBQ 4

5 Drawing B Cylinder, Muffler 5

6 Drawing B Cylinder, Muffler Reference Item number Qty Description Muffler gasket (1,2,4) Muffler gasket (3) Muffler Muffler USA, AUS, CDN 26, Muffler (3) USA, AUS, CDN 26, Screen Self-tapping screw 4.2x Socket head screw M5x16 (1) Q, (2) EQ, (3) SEQ, (4) FBQ 4

7 Drawing C Oil pump, Clutch, Chain sprocket cover 7

8 Drawing C Oil pump, Clutch, Chain sprocket cover Reference Item number Qty Description Oil pump Pump housing O-ring 6x Pump piston Washer Compression spring Rubber ring Bushing O-ring 7x Control bolt O-ring 8x Control knob Circlip 20x E-clip Worm 15, Sealing ring 12x16x Ring Cover washer (1,2,3,4) Cylindrical pin 2.5x Needle cage 12x15x Chain sprocket 3/8" Set chain sprocket 0.404" (B) 21, Chain sprocket 0.404" Ring Washer (1) Q, (2) EQ, (3) SEQ, (4) FBQ 8

9 Drawing C Oil pump, Clutch, Chain sprocket cover 9

10 Drawing C Oil pump, Clutch, Chain sprocket cover Reference Item number Qty Description Clutch Carrier Clutch shoe Tension spring Tensioning nut Adjusting screw Clamp Inner side plate Collar screw Guard plate Pan head screw M4x Rim sprocket kit 3/8" (B) 34-37, Clutch drum (D) Rim sprocket 3/8" 7T Cover washer Cylindrical pin 2.5x Chain sprocket cover Round head rivet 3x Tensioning nut (A) X ( ) (1) Q, (2) EQ, (3) SEQ, (4) FBQ 8

11 Drawing D Chain brake 11

12 Drawing D Chain brake Reference Item number Qty Description Chain sprocket cover Chain sprocket cover Pin Lever Lever Washer E-clip Cam Brake band Pin Tension spring Pin Cover Pan head screw M4x Outer side plate Pan head screw M4x Bumper spike Hexagon head screw M5x Lock nut M Hexagon nut M8 (1) Q, (2) EQ, (3) SEQ, (4) FBQ 12

13 Drawing E Ignition system 13

14 Drawing E Ignition system Reference Item number Qty Description Sealing ring (1,4) Magneto (1,4) Stator plate Set of points Pan head screw M4x Spring washer Capacitor Cap Spring washer Hexagon nut M Felt wick Grommet Ignition coil Flat head screw M4x Ignition lead 295 mm Short circuit wire Dust cap Plug Pan head screw M3x Flywheel Plug Pan head screw M4x14 (1) Q, (2) EQ, (3) SEQ, (4) FBQ 14

15 Drawing E Ignition system 15

16 Drawing E Ignition system Reference Item number Qty Description Woodruff key 2x Grommet Grommet Gasket Sealing ring Fanwheel Pan head screw M4x Hexagon nut M8x Magneto SEM 11, 14, Flywheel Stator plate 11, 14, Ignition coil Pan head screw M4x Washer Hexagon nut M Pan head screw M4x25 (1) Q, (2) EQ, (3) SEQ, (4) FBQ 14

17 Drawing F Ignition system (27.79) 17

18 Drawing F Ignition system (27.79) Reference Item number Qty Description Ring Capacitor Plug Pan head screw M4x Flywheel Ring ( ) Magneto (2) ( ) 7, Flywheel ( ) 8 1 Stator plate (D) ( ) (1) Q, (2) EQ, (3) SEQ, (4) FBQ 18

19 Drawing G Rewind starter 19

20 Drawing G Rewind starter Reference Item number Qty Description Fan cover with rewind starter Fan cover Bushing Nameplate STIHL Round head rivet 2.6x Washer Rewind spring Rope rotor kit Starter rope Ø 4.5x1000 mm Pawl Washer Spring Starter grip Gasket Fan housing Countersunk screw M4x Pan head screw M4x Pickup body Filter Weight Cap (1) Q, (2) EQ, (3) SEQ, (4) FBQ 20

21 Drawing G Rewind starter 21

22 Drawing G Rewind starter Reference Item number Qty Description Hose Elbow connector Pan head screw M5x Hose 3.1x5.7x135 mm (D) Hose 3.1x5.7 mm x 1 m (A,B) Filler cap O-ring 25x Insert Grub screw Filler cap retainer Self-tapping screw 3.5x9.5 (1) Q, (2) EQ, (3) SEQ, (4) FBQ 20

23 Drawing H Rewind starter (11.68) 23

24 Drawing H Rewind starter (11.68) Reference Item number Qty Description Rewind spring ( ) Spring housing ( ) Fan cover Notched pin Rewind spring Starter rope Ø 4.5x1000 mm Washer Washer Friction shoe Brake spring Brake lever Friction shoe plate Friction shoe spring Spring retainer plate Thrust washer E-clip 5 (1) Q, (2) EQ, (3) SEQ, (4) FBQ 24

25 Drawing J Filter housing, Air filter 25

26 Drawing J Filter housing, Air filter Reference Item number Qty Description Gasket (1,2,4) Gasket (3) Deflecting plate (1,2,4) Deflecting plate (3) Grommet Flange (1,2,4) Flange (3) Socket head screw M5x Stud M5x Gasket Insulating plate Carburetor HS-138B (1,2,4) Carburetor HS-208B (3) Gasket Filter housing Choke lever Oval head screw M4x Compression spring Ball Ø 4 mm Stud M5x35 (3,4) Stud M5x45 (1,2) Hexagon nut M Idle speed adjustment screw Guide piece (1) Q, (2) EQ, (3) SEQ, (4) FBQ 26

27 Drawing J Filter housing, Air filter 27

28 Drawing J Filter housing, Air filter Reference Item number Qty Description 20 1 Hose 3.1x5.7x120 mm (D) Hose 3.1x5.7 mm x 1 m (A,B) Strap Pan head screw M5x Air filter, flocked Filter cover (4) 25, Insert (4) Pan head screw M4x12 (3,4) Filter cover (1,2) 28, Insert (1,2) Pan head screw M4x12 (1,2) Filter cover (3) 26, Insert (3) Model plate EQ Model plate SEQ Model plate Q Model plate FBQ Round head rivet 3x Washer Slotted nut Circlip 16x Throttle rod Choke rod (1) Q, (2) EQ, (3) SEQ, (4) FBQ 26

29 Drawing K Carburetor 29

30 Drawing K Carburetor Reference Item number Qty Description Carburetor HS-138B (1,2,4) Carburetor HS-208B (3) Plug Ball Spring Choke shaft with lever Choke shutter Gasket Metering diaphragm End cover Round head screw Pump diaphragm Gasket End cover Oval head screw Low speed adjustment screw Spring Inlet control lever Spindle Oval head screw Inlet needle Strainer Spring (1) Q, (2) EQ, (3) SEQ, (4) FBQ 30

31 Drawing K Carburetor 31

32 Drawing K Carburetor Reference Item number Qty Description High speed adjustment screw Spring Valve jet Throttle shaft with lever Clip Round head screw Torsion spring Throttle shutter Elbow connector Control valve (A) (3) (1) Q, (2) EQ, (3) SEQ, (4) FBQ 30

33 Drawing L Handle frame, Shroud 33

34 Drawing L Handle frame, Shroud Reference Item number Qty Description Handle frame Trigger interlock Torsion spring Cylindrical pin 4x Starting throttle lock Compression spring Pin Throttle trigger Cylindrical pin 4x Torsion spring Cylindrical pin 5x Support Annular buffer Washer Flat head screw M Lock nut M Rubber grip Pan head screw M5x Shroud Shim Socket head screw M5x Pan head screw M5x Guard Pan head screw M5x Stop switch Label (1) Q, (2) EQ, (3) SEQ, (4) FBQ 34

35 Drawing L Handle frame, Shroud 35

36 Drawing L Handle frame, Shroud Reference Item number Qty Description Hexagon nut M12x Grommet Clamp Hand guard Support Pan head screw M5x Torsion spring Oval head screw M6x3.2x Handlebar with hose 290 mm /11 7/16'' (1,2,3,4) Handle hose Ø 21 mm x 1 m / 7/8x40'' Annular buffer Cup spring 18x6.2x Support (1,2,3,4) Socket head screw M5x Lock nut M Protective cap (1) Q, (2) EQ, (3) SEQ, (4) FBQ 34

37 Drawing M Tools, Extras 37

38 Drawing M Tools, Extras Reference Item number Qty Description Tool kit Tool roll Locking screw Wrench 8x Filing gauge Allen key 4x70x Combination wrench Hook Chain scabbard Chain scabbard extension up to 63 cm Round file Ø 5.5x200 mm (B) File handle A100 (B) Grease gun (B) Wrench (B) Set of gaskets (A, B) Set of carburetor parts (A, B) Hose 3 m / 118'' (A, B) Ignition lead 10 m (A, B) Ignition lead 10 m (A, B) Starter rope Ø 4.5 mm x 30.5 m (A, B) (1) Q, (2) EQ, (3) SEQ, (4) FBQ 38

39 Drawing N Chain brake with isolating clutch 39

40 Drawing N Chain brake with isolating clutch Reference Item number Qty Description Washer Clutch Carrier Clutch shoe Tension spring Drive disc Drive disc Slide control Locking slide 9, Spring Rivet Chain sprocket cover Chain sprocket cover Pin Cover plate Brake shoe Cam Helical spring Helical spring Flat head screw M5x Outer side plate Round head rivet 3x8 (1) Q, (2) EQ, (3) SEQ, (4) FBQ 40

41 Drawing N Chain brake with isolating clutch 41

42 Drawing N Chain brake with isolating clutch Reference Item number Qty Description Bumper spike Hexagon head screw M5x Lock nut M Hexagon nut M Support Pan head screw M5x Hand guard Torsion spring Oval head screw M6x3.2x12 (1) Q, (2) EQ, (3) SEQ, (4) FBQ 40

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