90 Utility Model Number A2013KUB2BUSZ SHARE OUR PASSION.
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1 Utility Model Number A2013KUB2BUSZ TM SHARE OUR PASSION.
2 TABLE OF CONTENTS 2013 ATV 90 (Model No. A2013KUB2BUSZ) BODY PANEL AND HEADLIGHT ASSEMBLY... 1 FRONT AND REAR RACK ASSEMBLY... 2 FRAME AND RELATED PARTS ASSEMBLY... 3 HANDLEBAR AND CONTROL ASSEMBLY... 4 THROTTLE CONTROL ASSEMBLY... 5 HYDRAULIC HAND BRAKE ASSEMBLY... 6 STEERING POST ASSEMBLY... 7 SHIFT LEVER ASSEMBLY... 8 KICK STARTER AND COOLING DUCT ASSEMBLY... 9 FRONT SUSPENSION ASSEMBLY FRONT WHEEL AND BRAKE ASSEMBLIES REAR SUSPENSION ASSEMBLY REAR AXLE AND BRAKE ASSEMBLY REAR WHEEL ASSEMBLY ELECTRICAL AND WIRING HARNESS ASSEMBLY SEAT, BATTERY, AND TOOL KIT ASSEMBLIES GAS TANK ASSEMBLY AIR INTAKE ASSEMBLY EXHAUST ASSEMBLY CARBURETOR ASSEMBLY PISTON AND CRANKSHAFT ASSEMBLY CYLINDER HEAD ASSEMBLY CAM CHAIN ASSEMBLY RIGHT CRANKCASE AND COVER ASSEMBLY LEFT CRANKCASE AND COVER ASSEMBLY TRANSMISSION ASSEMBLY CLUTCH ASSEMBLY STARTER MOTOR AND OIL PUMP ASSEMBLY ENGINE SHROUD ASSEMBLY NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. For a complete list of related items, refer to the current accessory catalog Arctic Cat Inc. Effective August 2012 Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
3 BODY PANEL AND HEADLIGHT ASSEMBLY Panel, Body - Main - Cat Green (inc. 2-10) Decal, Reflector - Right - Amber Decal, Reflector - Left - Amber Decal, Reflector - Right - Red Decal, Reflector - Left - Red Decal, Warning - Hill Decal, Warning - Reverse/Pre-Ride Decal, Warning - Not for Highways Decal, Warning - Passenger Decal, Warning - Tire/Load Decal, Warning - Age Decal, Warning - General Decal, Arctic Cat X 1 Decal, Center - Right X 1 Decal, Center - Left X 2 Decal, Rear Fender Headlight - Assembly (inc ) Lens, Headlight Bulb, Headlight Socket Assembly Clip, U-Nut Screw, Cap Screw, Machine Adapter, Mounting - Headlight - Right - Cat Green Adapter, Mounting - Headlight - Left - Cat Green Screw, Cap Support, Mudguard - Right Support, Mudguard - Left Mudguard, Right - Assembly (inc ) Mudguard, Left - Assembly (inc ) Bushing Spacer Screw, Cap Screw, Machine Nut, Lock Screw, Cap Grommet, Rubber Clamp, Routing Screw, Self-Tapping 1
4 Rack, Front Decal, Warning - Load Screw, Cap Grommet Spacer FRONT AND REAR RACK ASSEMBLY New Qty Description Screw, Cap Rack, Rear Decal, Warning - Load Decal, Arctic Cat 2
5 FRAME AND RELATED PARTS ASSEMBLY Fascia, Front Bumper Screw, Cap Rivet, Reinstallable Bumper, Front Screw, Cap Bracket, Support - Front Frame Seal Ring, Retaining Bearing Sleeve Seal 13-2 Plug - Not a Service Part Flag Assembly Grip, Rear Screw, Cap Taillight - Assembly (inc ) Screw, Self-Tapping Lens, Taillight Bulb, Taillight Base, Taillight Grommet Nut, Lock Screw, Cap Nut, Lock Bracket, Mounting - Engine - Right (inc. 27) Bracket, Mounting - Engine - Left (inc. 27) Bushing, Rubber Screw, Cap 3
6 HANDLEBAR AND CONTROL ASSEMBLY End Cap, Handlebar Grip, Handlebar Handlebar Screw, Cap Clamp, Handlebar - Upper Right Clamp, Handlebar - Upper Left Clamp, Handlebar - Lower Washer Nut Screw, Cap Bracket, Handlebar Cover Rivet, Reinstallable Light, Indicator - Neutral (inc. one No. 13) New Qty Description Bulb Light, Indicator - Reverse (inc. one No. 13) Cover, Handlebar - Black X 1 Decal, Arctic Cat Screw, Cap Switch, Ignition - Assembly (inc ) Cover, Key Key, Ignition - Right-Side Cut Key, Ignition - Left-Side Cut Switch, Handlebar - Assembly AR Tie, Cable Cable, Throttle 4
7 Complete Throttle Control Assembly Screw, Machine Cover, Throttle Control Gasket Screw, Machine Housing, Throttle Control Nut Screw, Adjuster Lever, Throttle THROTTLE CONTROL ASSEMBLY Screw, Shoulder Screw, Machine Nut Nut Retainer, Brake Cable Spacer Screw, Cap Lever, Brake Switch, Brake 5
8 HYDRAULIC HAND BRAKE ASSEMBLY Brake, Master Cylinder - Assembly (inc. 2-4) Diaphragm Plate, Diaphragm Cover, Master Cylinder Screw, Machine Clamp, Handlebar Screw, Cap Button, Park Brake Circlip Housing New Qty Description Spring Washer Screw, Shoulder Lever Nut, Lock Switch Assembly Screw, Machine Hose, Brake - Assembly Washer, Crush Bolt, Banjo-Fitting 6
9 Post, Steering Bushing Holder, Steering Post Screw, Cap Nut Pin, Cotter Nut Pin, Cotter Tie Rod Assembly - Right (inc. one No ) STEERING POST ASSEMBLY Ball Joint, Tie Rod - Right Nut Tie Rod Nut Ball Joint, Tie Rod - Left Tie Rod Assembly - Left (inc. one No ) 7
10 Handle, Shift Lever Lever, Shift Pivot, Shift Lever Pin, Shift Lever Washer Spring Pin, Cotter Screw, Cap Washer Bracket, Shift Lever Screw, Cap Nut, Lock SHIFT LEVER ASSEMBLY New Qty Description Screw, Cap Bracket, Shift Lever Shift Linkage Assembly (inc ) 16 1 Ball Joint, Tie Rod - Right - Not a Service Part 17 1 Nut - Not a Service Part 18 2 Washer - Not a Service Part 19 1 Tie Rod - Not a Service Part 20 1 Nut - Not a Service Part 21 1 Ball Joint, Tie Rod - Left - Not a Service Part 8
11 KICK STARTER AND COOLING DUCT ASSEMBLY Arm, Kick Starter (inc. 2-3) E-Clip Washer Screw, Cap Duct, Cooling Clamp Clamp, Routing 9
12 Shock/Spring Assembly - White Screw, Cap Screw, Cap Nut Arm, Swing - Right (inc. 6-10) Arm, Swing - Left (inc. 6-10) Bushing Bushing Bushing Fitting, Grease FRONT SUSPENSION ASSEMBLY New Qty Description Cap, Grease Fitting Nut, Castle Pin, Cotter Cap Seal Shaft, Steering - Right Shaft, Steering - Left Screw, Cap Nut, Lock 10
13 FRONT WHEEL AND BRAKE ASSEMBLIES Cap, Wheel Pin, Cotter Nut, Castle Washer Collar, Wheel Nut Tire - Assembly Wheel - Assembly Stem, Valve Hub Assembly (inc ) Bolt, Stud Seal Bearing Spacer Bearing Shoe, Brake - Assembly (inc. 17) Spring Cam, Brake Panel - Front - Right Panel - Front - Left Arm, Brake - Right Arm, Brake - Left Screw, Cap Spring, Return Cable, Brake 11
14 Shock/Spring - Assembly - White Screw, Cap Nut, Lock Fork, Rear - Assembly (inc. 5-11) Cap, Grease Fitting Fitting, Grease Clamp, Routing Screw, Cap Axle REAR SUSPENSION ASSEMBLY New Qty Description Bushing Cap Nut Screw, Cap Screw, Cap Guard, Rear Suspension Screw, Self-Tapping Guide, Chain Bushing 12
15 REAR AXLE AND BRAKE ASSEMBLY Screw, Cap Washer, Lock Retainer, Sprocket O-Ring Sprocket, Final Drive Ring, Retaining Axle, Rear Housing, Rear Axle (inc. 9-11) Seal Bearing Spacer Washer Screw, Cap Adjuster, Chain - Assembly (inc ) Washer Washer, Lock Nut Disc, Brake Screw, Cap Bracket, Brake Disc Nut Caliper, Rear - Assembly (inc ) Cap, Bleed Valve Valve, Bleed Plug Seal, Piston Piston Pin w/boot Pin w/boot Spring Seal Bracket Pad, Brake - Assembly Screw, Cap Guard, Chain Screw, Cap 13
16 REAR WHEEL ASSEMBLY New Qty Description Hub, Wheel (inc. 2) Tire Bolt, Stud Washer Wheel - Assembly Nut, Lock Stem, Valve Pin, Cotter Nut Cap, Wheel 14
17 ELECTRICAL AND WIRING HARNESS ASSEMBLY Regulator, Voltage Nut, Lock Harness, Main (inc. 4) Fuse AR Tie, Cable Harness, Extension Resistor Relay, Starter CDI Unit Coil Assembly - Ignition (inc. 11) Cap, Noise Suppression Screw, Cap 15
18 SEAT, BATTERY, AND TOOL KIT ASSEMBLIES Seat Assembly (inc. 2-4) Latch, Seat Nut, Lock Bumper, Seat Kit, Tool New Qty Description Retainer, Tool Kit Wrench, Spanner - Optional Screw, Cap Hold-Down, Battery Battery 16
19 Cap, Gas Tank Seal, Gas Tank Cap Tank, Gas - Assembly (inc. 4) Grommet Screw, Cap Insert Hose Assembly (inc. 8 and two No. 9) Clamp, Hose Clamp, Hose Hose Assembly (inc. two No. 9) GAS TANK ASSEMBLY Filter, Fuel - Assembly Hose Assembly (inc. 13) Clamp, Hose Strainer, Fuel Screw, Machine Shut-Off, Fuel (inc. 17) Screw, Machine Bracket, Mounting - Fuel Shut-Off Nut, Lock 17
20 Screw, Self-Tapping Cover, Air Intake (inc. 3-4) Fitting Grommet Filter Seal Housing, Air Intake (inc. 8-9) Clamp Tube, Drain Screw, Cap Bracket, Mounting AIR INTAKE ASSEMBLY New Qty Description Screw, Cap Screw, Cap Bracket, Mounting Clamp Clamp Hose Catch, Air Cleaner Element Clamp Hose Clamp 18
21 Muffler - Assembly (inc. 2) Bushing Screw, Cap Screw, Cap EXHAUST ASSEMBLY Bracket, Mounting - Muffler Screw, Cap Gasket Nut, Cap 19
22 Complete Carburetor Assembly Set, Top (inc. 2) Gasket Spring, Compression Valve, Throttle - Assembly (inc. 5-6) Clip, Spring E-Ring Needle Jet Hose Assembly (inc. one No. 9) Clamp, Hose Cover Automatic Bypass/Starter Assembly Screw, Machine Plate, Retaining O-Ring Screw, Stop - Assembly (inc ) Spring CARBURETOR ASSEMBLY New Qty Description Screw, Stop Holder, Needle Jet - Assembly (inc. 19) Jet, Main Jet, Main Optional Jet, Main Optional Jet, Slow Valve, Float - Assembly (inc ) Valve, Float Clip Float Assembly Pin, Float Chamber, Float w/gasket (inc. one No. 9 and 27-29) O-Ring Screw, Drain Hose Screw, Machine 20
23 Ring, Piston - Set Piston Pin, Piston PISTON AND CRANKSHAFT ASSEMBLY Clip, Piston Pin Crankshaft Key 21
24 Cover, Head Gasket Screw, Cap Spark Plug - CR7HSA Nut Screw, Adjuster Valve, Rocker Arm Shaft, Rocker Arm - Intake Retainer, Camshaft Washer Nut Pin, Dowel Shaft, Rocker Arm - Exhaust Camshaft Cotter, Valve Retainer, Valve Spring Spring, Valve - Inner Spring, Valve - Outer Seat, Valve Spring - Outer CYLINDER HEAD ASSEMBLY New Qty Description Seal, Valve Stem Head, Cylinder Screw, Cap Bolt, Stud Bolt, Stud Pipe, Intake - Assembly (inc. 26) O-Ring Nut, Lock Screw, Cap Insulator, Carburetor - Assembly (inc. 30) O-Ring Gasket, Cylinder Head Valve, Intake Valve, Exhaust Cylinder Gasket, Cylinder Screw, Cap Screw, Cap 22
25 Guide, Chain Chain, Cam Tensioner, Chain Gasket Tensioner Assembly CAM CHAIN ASSEMBLY Screw, Cap O-Ring Screw, Adjuster Adjuster, Tension O-Ring 23
26 RIGHT CRANKCASE AND COVER ASSEMBLY Cover, Fan - Assembly Screw, Self-Tapping Decal, Shift Screw, Cap Screw, Cap Fan, Cooling Nut Rotor/Flywheel (A) - D Rotor/Flywheel (B) - D Rotor/Flywheel (C) - D Screw, Cap Stator - Assembly (O) - D Stator - Assembly (A) - D Stator - Assembly (B) - D Screw, Cap Screw, Cap Screw, Cap Cover, Crankcase Gauge, Oil Level - Assembly (inc. 16) O-Ring Gasket, Crankcase Cover Screen, Filter New Qty Description Spring O-Ring Cap, Inspection Seal, Oil Bolt, Stud Crankcase (inc ) Bushing, Rubber - Engine Mount Plug 27-1 Insert - Not a Service Part Gasket, Crankcase Case, Transmission Gasket, Transmission Case Pin, Dowel Bearing Bearing Bearing Seal, Oil Screw, Cap Plug, Fill Screw, Cap Screw, Cap Pin, Dowel 24
27 LEFT CRANKCASE AND COVER ASSEMBLY Crankcase (inc. 2-4) Plug Bushing, Rubber - Engine Mount Bushing, Rubber - Engine Mount Pin, Dowel Bearing Bearing Bearing Plug, Drain Bearing, Ball Spring, Seat Washer Screw, Seat Seal, Oil Washer Plug, Drain Hose, Vent Clamp, Hose Bolt, Stud Plate, Dust Screw, Cap Retainer, Bearing Screw, Cap Switch, Gear Shift (inc. 25) O-Ring Screw, Cap Screw, Cap Screw, Cap Spindle, Kick Starter Spring Spacer Bushing Washer Ring, Retaining Gear, Driven Washer, Thrust Spring Screw, Cap Plate, Cover Bearing Gasket, Crankcase Cover Cover, Crankcase Screw, Cap 25
28 Screw, Cap Plate, Retaining Sprocket, Drive Chain, Drive Shaft, Final Countershaft - Assembly Shaft, Main Washer, Thrust Gear, Reverse Bearing Washer Circlip Gear Select, Sliding Washer, Thrust Gear, Forward Bushing Spacer TRANSMISSION ASSEMBLY New Qty Description Washer Driveshaft Gear, Drum Shift Pin, Alignment Shaft, Shift Fork Fork, Shift Cam, Gear Shift - Assembly Screw, Cap Screw, Cap Bracket, Spindle Assembly Seal, Oil Spindle Assembly (inc ) E-Ring Gear, Shift Spring Washer, Thrust 26
29 Pulley, Driven - Assembly (inc. 2-21) Clutch, Centrifugal - Assembly (inc. 3-8) E-Ring Washer, Thrust Weight, Clutch Spring Plate, Clutch Roller Nut Face, Driven - Fixed (inc ) Bearing Bearing Circlip Seal, Oil Guide, Pin Guide, Roller Face, Driven - Movable CLUTCH ASSEMBLY O-Ring O-Ring Collar Spring Collar Clutch, Outer Nut Plate, Ramp Slide Roller Face, Drive - Movable Sleeve Collar Belt, Drive Face, Drive - Fixed Ratchet, Kick Starter Nut 27
30 STARTER MOTOR AND OIL PUMP ASSEMBLY Pump, Oil - Assembly (inc. 2-3) Screw, Cap Pin, Dowel Screw, Cap Sprocket Nut, Lock Chain, Oil Pump Separator, Oil Screw, Cap Motor, Starter (inc. 11) O-Ring Cover, Starter Shaft, Starter Reduction Washer New Qty Description Gear, Starter Reduction Plate, Starter Clutch Spring Roller, Starter Roller Clutch, Outer Screw, Cap Pin, Alignment X 1 Gear, Starter Assembly (inc ) X 1 Gear, Starter Bearing Circlip Nut 28
31 Shroud, Upper - Assembly (inc. one No. 2 and 3-4) Clip, U-Nut Clip, Routing Grommet Seal, Shroud ENGINE SHROUD ASSEMBLY Screw, Cap Shroud, Lower - Assembly (inc. one No. 2) Screw, Cap Clamp, Routing 29
32 Ref. Part No. Qty. Description Ref. Part No. Qty. Description Printed in U.S.A. p/n
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Description. Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
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