CYLINDER HEAD. Ref. Part No. Number Description Qty Remarks

Transcription

1 A1

2 CYLINDER HEAD 1 JN HEAD, CYLINDER JN GUIDE, VALVE JN GASKET, CYLINDER HEAD BOLT, FLANGE PIN, DOWEL BOLT, STUD NGK-BPR2E-S0-00 PLUG, SPARK STD 8 JN COVER, CYLINDER JN JOINT, BREATHER JN COVER, BREATHER JN GASKET, BREATHER JN GASKET, HEAD COVER BOLT, FLANGE JN6-E PIPE, BREATHER BOLT, STUD CLAMP A2

3 CRANKSHAFT PISTON 1 JN CRANK ASSEMBLY JN A0 PISTON (STD) STD JN PISTON (0.25MM O/S) AP JN PISTON (0.50MM O/S) AP 3 JN PISTON RING SET (STD) STD JN PISTON RING SET (0.25MM O/S) AP JN PISTON RING SET (0.50MM O/S) AP PIN, PISTON CIRCLIP JN CONNECTING ROD ASSEMBLY 1 7 JN BOLT, CONNECTING ROD JN WEIGHT NUT, HEX WASHER, PLAIN KEY, WOODRUFF A3

4 CAMSHAFT VALVE 1 JN SHAFT, CAM JN VALVE, INTAKE JN VALVE, EXHAUST JN LIFTER, VALVE A9-00 SPRING, COMPRESSION J RETAINER, VALVE SPRING J COTTER, VALVE JN ARM, VALVE ROCKER F SCREW, VALVE ADJUSTING NUT J SHAFT, ROCKER JN ROD, VALVE PUSH H SEAL, VALVE STEM A4

5 AIR SHROUD FAN 1 JN CASE, FAN BOLT, FLANGE JN COVER, FAN CASE SCREW, TAPPING JN AIR SHROUD, CYLINDER JN AIR SHROUD, CYLINDER BOLT, FLANGE JN6-E DUCT, RIVET JR3-2179R PLATE, CALIF A5

6 INTAKE 1 JN JOINT NUT, FLANGE JN GASKET BOLT, WITH WASHER PIN, CYLINDER. HEAD CLIP CIRCLIP (E) PIN, CYLINDER. HEAD CLIP JN6-E CASE, AIR FILTER JN6-E CAP, CASE JN6-E ELEMENT ASSEMBLY JN6-E445E FILTER, JN6-E JOINT, CARBURETOR JN6-E CLIP, CAP FITTING D6-00 O-RING BOLT, FLANGE JN6-F WIRE, THROTTLE J55-F WIRE, STARTER CLAMP N2-00 WASHER, PLAIN A6

7 CARBURETOR 1 JN CARBURETOR ASSEMBLY SCREW, PAN HEAD WASHER, SPRING JN BRACKET J WASHER LV SCREW, PILOT ADJUSTING A SPRING J JET, PILOT JN6-1495H-3B-00. NOZZLE, MAIN A-1414G PIPE, MAIN BREED G2-1423E JET, MAIN 1 # GASKET, FLOAT CHAMBER KY FLOAT GASKET R BOLT, HOLDING JN NEEDLE ASSEMBLY F PIN, FLOAT WG SCREW, THROTTLE A SPRING SCREW, PAN HEAD WASHER, SPRING E PLUG, DRAIN A SPRING LV CAP (CUT AWAY 1/8) A7

8 EXHAUST 1 JN6-E MUFFLER ASSEMBLY KY GASKET, EXHAUST PIPE NUT NUT, U-FLANGE BOLT, HEX HEAD W/WASHER 2 6 JN6-F BRACKET, MUFFLER A8

9 CRANKCASE 1 JN CRANKCASE ASSEMBLY JN NOZZLE, JN PLATE, BAFFLE SCREW, WITH WASHER BEARING OIL SEAL BEARING (6202SH2-C3) PLUG, STRAIGHT SCREW GASKET PIN, DOWEL JN COVER, CRANKCASE BEARING OIL SEAL BEARING (6202SH2-C3) JN GASKET, CRANKCASE BOLT, FLANGE BOLT, FLANGE PLUG, OIL O-RING J GAUGE, LEVEL A9

10 ENGINE MOUNT NUT, SELF-LOCKING WASHER, PLAIN JN6-F BOLT, ENGINE JN6-E CLIP JN6-F BRACKET, ENGINE JN6-F BRACKET, ENGINE JR3-F SPACER WASHER, PLAIN K6-00 WASHER, PLAIN BOLT, HEX NUT, U-FLANGE A10

11 REAR ARM SUSPENSION 1 JN6-F REAR ARM COMP JN6-F COVER, RIVET, BLIND RIVET, BLIND JN6-F BUSHING, BOLT, FLANGE NUT BOLT WASHER, SPRING WASHER, PLATE JN6-F217G ROD, CONNECTING JN6-F BUSHING, BOLT, FLANGE NUT, SELF-LOCKING WASHER, PLATE JJ3-F SHOCK ABSORBER BOLT, FLANGE NUT, SELF-LOCKING A11

12 FRAME 1 JR3-F FRAME COMP BOLT NUT, HEX WASHER, SPRING WASHER, PLAIN JJ3-F722B BAR, TOW A12

13 FRONT SUSPENSION WHEEL 1 JR3-F FRONT LOWER ARM COMP. LEFT JN6-F BUSHING, ARM BUSH JR3-F KNUCKLE, STEERING LEFT JN3-F ARM, KNUCKLE NUT, SELF-LOCKING PIN, COTTER J SEAL, DUST JJ3-F PIN, STEERING KNUCKLE J2-00 WASHER, PLAIN NUT, SELF-LOCKING WASHER JR3-F FRONT LOWER ARM COMP. RIGHT JN6-F BUSHING, ARM JR3-F KNUCKLE, STEERING RIGHT JN3-F ARM, KNUCKLE BOLT, FLANGE NUT, SELF-LOCKING PIN, COTTER J SEAL, DUST JJ3-F PIN, STEERING KNUCKLE J2-00 WASHER, PLAIN BOLT, FLANGE NUT, SELF-LOCKING PIN, COTTER JJ3-F SHOCK ABSORBER ASSEMBLY BOLT CONTINUED ON NEXT FRAME B1

14 FRONT SUSPENSION WHEEL BOLT NUT, U JG5-WF HUB X0-00 BEARING Y3-00 BEARING M7-00 COLLAR SEAL, OIL WASHER NUT, U PIN, COTTER J COVER, HUB DUST *--- FRONT WHEEL ASSEMBLY NUT B2

15 STEERING 1 JG5-F COLUMN, STEERING J ARM, PITMAN SEAL, OIL J55-F BOLT Y2-00 BEARING J NUT J WASHER JN3-F COVER, STEERING J SEAL, STEERING J BOLT NUT, HEX BOLT, FLANGE JN3-F HOLDER, HANDLE J STEERING SHAFT JN3-F WHEEL, STEERING NUT, SELF-LOCKING WASHER, PLAIN J ARM, IDLER NUT, NYLON WASHER, TONGUE BOLT, FLANGE JN3-F TIE ROD ASSEMBLY, LEFT JN3-F TIE ROD ASSEMBLY, RIGHT NUT, SELF-LOCKING PIN, COTTER B3

16 FUEL TANK 1 J55-F TANK, FUEL J BODY CAP ASSEMBLY J GASKET, CAP J GROMMET J RELEASE VALVE ASSEMBLY R FILTER ASSEMBLY F GASKET J FUEL LEVEL GAUGE ASSEMBLY BOLT WASHER, SPRING A3-00 WASHER, PLATE NUT, SELF-LOCKING ( ) JN6-F FUEL PUMP ASSEMBLY BOLT, FLANGE JR3-F PIPE JR3-F PIPE, JOINT JN6-F PIPE, FUEL JN6-F PIPE, JR3-F PIPE CLIP CLIP CLAMP CLAMP B4

17 BRAKE 1 J BRAKE ARM COMP BUSH, BIMETAL J PEDAL, BRAKE J PARKING PEDAL COMP BUSH, BIMETAL BUSH, BIMETAL BUSH, SOLID BOLT, HEX J WASHER, LINK NUT SPRING, TORSION BOLT WASHER, SPRING NUT J DAMPER WASHER J SECTOR, PARKING BRAKE BUSH, BIMETAL J SEAL, SHAFT WASHER, PLATE CIRCLIP (E) SPRING, TORSION J PAD, PARKING J ROD, BRAKE J END, ROD NUT SPRING, TENSION J DAMPER, BRAKE J PIN, LINK JOINT CONTINUED ON NEXT FRAME B5

18 BRAKE WASHER, PLATE CIRCLIP (E) F2-00 WASHER, PLAIN SPRING, TORSION BUSH, SOLID G8-00 WASHER, PLAIN JN3-F PAD, BRAKE PEDAL A9-00 SPRING, TORSION BOLT, HEX NUT, SELF-LOCKING J M BRACKET, J NAIL, BRAKE BOLT, FLANGE J DAMPER, BRAKE F8-00 COLLAR J ROD A8-00 O-RING PIN PIN, COTTER J EQUALIZER, BRAKE PIN NUT NUT JJ3-F WIRE, BRAKE JJ3-F WIRE, BRAKE CIRCLIP PIN BOLT, FLANGE PIN, COTTER CONTINUED ON NEXT FRAME B6

19 BRAKE CLAMP B7

20 BRAKE 2 1 JN3-F BACKING PLATE, (RH) JN3-F SHOE, BRAKE SET JG5-F819G REPAIR PARTS KIT JG5-F COVER, DUST B8

21 BRAKE 3 1 JN3-F BACKING PLATE, LEFT JN3-F SHOE, BRAKE SET JG5-F819G REPAIR PARTS KIT JG5-F COVER, DUST B9

22 ACCELERATOR 1 JN6-F BRACKET, PEDAL J SHAFT, PEDAL J ARM, ACCELERATOR PIN, SPRING PIN, SPRING JF PEDAL, ACCELERATOR BOLT, FLANGE BOLT, RD. HEX NUT, FLANGE BUSH, BIMETAL O-RING JN3-F COVER, PEDAL BOLT, FLANGE SPRING, TENSION JJ3-F WIRE, THROTTLE PIN CLIP SPRING, TORSION SPACER BOLT, FLANGE NUT, FLANGE CLAMP B10

23 GOVERNOR 1 J LEVER, SPEED NUT ( ) BUSH SPRING, TORSION J SCREW, ADJUSTING NUT, SELF U-FLANGE B11

24 PRIMARY CLUTCH 1 JN6-G PRIMARY FIXED SHEAVE JN6-G PRIMARY SLIDING SHEAVE SEAL, OIL BUSH, BIMETAL NIPPLE, GREASE PLUG JN6-G WEIGHT, BOLT NUT, SELF-LOCKING JN6-G SPIDER JN6-G COLLAR, ROLLER A3-00 PIN, DOWEL J1-00 WASHER, PLAIN JN6-G SLIDER JN6-G CAP BOLT, FLANGE K5-00 WASHER, PLAIN JN6-G BOLT JN6-G621F SHIM, THRUST J55-G BELT B12

25 SECONDARY SHEAVE 1 JN6-G SECONDARY FIXED SHEAVE. 1 2 JN6-G SECONDARY SLIDING SHEAVE NIPPLE, GREASE SEAL, OIL JN6-G SECONDARY SPRING SEAT JN6-E SHOE, RAMP BOLT, HEX. SOCKET SPRING, TORSION L=135mm WASHER, PLAIN KEY, WOODRUFF WASHER, PLATE NUT, SELF-LOCKING C1

26 TRANSMISSION 1 1 JR3-G CASE ASSEMBLY JN3-G COVER, TRANSMISSION SEAL, OIL Y6-00 BEARING JN3-G DIFFERENTIAL ASSEMBLY Y4-00 BEARING JN6-G BRACKET, BOLT, FLANGE Y0-00 BEARING JN3-G633E BAR, PIN, SPLIT BOLT, HEX NUT, HEX BOLT, FLANGE JN3-G COLLAR, IDLER JN3-G STOPPER ACC-QUICK-GS-KT SEALANT JN3-G PLATE, BOLT, HEX JN3-G COVER, TRANSMISSION JR3-G SHAFT, INPUT JN3-G633G SHAFT JN3-G GEAR, PRIMARY SEAL, OIL JR3-G SHAFT, RR. AXLE JR3-G SHAFT, RR. AXLE CIRCLIP X2-00 BEARING JR3-G HUB, RR. AXLE CONTINUED ON NEXT FRAME C2

27 TRANSMISSION 1 30 JN3-G BRACKET, NUT, SELF-LOCKING JH7-G CAP BOLT, HEX NUT, HEX H8-00 WASHER, PLAIN JN3-G GEAR, PINION JR3-G GEAR, WHEEL JN3-G GEAR, WHEEL JN3-G GEAR, IDLER H9-00 WASHER, PLAIN J0-00 WASHER, PLAIN CIRCLIP JN3-G638A BAR, SHIFT JN3-G638E BAR, SHIFT BOLT, SET SPRING, COMPRESSION BALL CIRCLIP WASHER, PLAIN SEAL, OIL SEAL, OIL JN3-G BOLT JN3-G COLLAR, GUIDE PIN, DOWEL JN3-G SHIM mm (0. 030in) JN3-G SHIM mm (0. 035IN) JN3-G SHIM mm (0. 040IN) JN3-G SHIM mm (0. 045IN) CONTINUED ON NEXT FRAME C3

28 TRANSMISSION 1 55 JN3-G SHIM mm (0. 050IN) JN3-G SHIM mm (0. 055IN) JN3-G SHIM mm (0. 060IN) JN3-G SHIM mm (0. 065IN) JN3-G SHIM mm (0. 015IN JN3-G SHIM mm (0. 070IN) JN3-G6344-A0-00 SHIM mm (0. 075IN) JN3-G6344-B0-00 SHIM mm (0. 080IN) JN3-G6344-C0-00 SHIM mm (0. 085) JN3-G6344-D0-00 SHIM mm (0. 090IN) 56 JN3-G GASKET CIRCLIP C4

29 REAR AXLE MOUNT WHEEL NUT J55-G DRUM J COVER, HUB DUST BOLT, FLANGE NUT, FLANGE BOLT WASHER, SPRING G9-00 WASHER, PLATE C5

30 SHIFTER CABLES NUT, U JN3-G CABLE, SHIFT J55-G LEVER, SHIFT JF LEVER, SHIFT PIN WASHER, PLATE PIN, COTTER JN3-G KNOB, SHIFT JN3-G SPRING SET L9-00 WASHER, PLAIN WASHER, PLAIN CIRCLIP SCREW, PAN HEAD WASHER, SPRING WASHER JN3-G BRACKET, SHIFT BOLT, FLANGE JN SWITCH CLAMP JJ3-G JOINT C6

31 BUMPER 1 JN3-K FRONT BUMBER COMP JN3-K STAY, FR. BUMPER JN3-K STAY, FR. BUMPER BOLT, FLANGE BOLT, FLANGE C7

32 BODY 1 JN3-K COWL, FRONT GRAY 2 JN3-K818E CAP, PROTECTOR JN6-F EMBLEM, SCREW, OVAL C JF2-K811G BOLT, COWL FITTING SCREW, BINDING JF2-K811V PROTECTOR, JF2-K PLATE, BODY PROTECTOR JN3-K PLATE, JF2-K PLATE, BODY PROTECTOR JF2-K PLATE, BODY PROTECTOR NUT, SELF LOCKING JF2-K PLATE, BODY PROTECTOR NUT, SELF U-FLANGE JF2-K811W PROTECTOR JF2-K PLATE, BODY PROTECTOR NUT, SELF U-FLANGE JF2-K811X PROTECTOR JF COVER, HOLE RIVET JF2-K PANEL, FRONT RIVET JN3-K815G SEAL, FRONT STORAGE JF2-K835E HOLDER, BEVERAGE A3-00 WASHER, PLATE SCREW, PAN HEAD JJ3-K LABEL, WARNING JN6-K MAT, MAIN FLOOR JN6-K MAT, MAIN FLOOR CONTINUED ON NEXT FRAME C8

33 BODY 30 JN6-K MAT, MAIN FLOOR RIVET RIVET, BLIND C9

34 BODY 2 1 JJ3-K LABEL, WARNING JN3-K INDICATOR, JJ3-K PANEL, REAR BODY JJ3-K PANEL, INTERMEDIATE BODY NUT, SPRING NUT, SPRING JJ3-K PANEL, BODY SHELL JJ3-K PANEL, BODY SHELL SCREW, COUNTERSUNK RIVET, BLIND BOLT, WITH WASHER F3-00 WASHER, PLATE JJ3-K ROD, SEAT STOPPER JJ3-K HINGE, SEAT RIVET, BLIND WASHER, PLATE JJ3-K814H HOOK, BODY LOCK BOLT, WITH WASHER BOLT, HEXAGON SOCKET HEAD GROMMET CLAMP JJ3-K BUMPER, RUBBER JJ3-K LABEL, WARNING RIVET, BLIND C10

35 BODY FITTING 1 JN6-K SERVICE LID JF2-K PLATE, SIDE TRIM JF2-K821F PLATE, SIDE TRIM RIVET, BLIND JJ3-K REINFORCEMENT JJ3-K PANEL, REAR FENDER JJ3-K PANEL, REAR FENDER RIVET, BLIND C11

36 CARRIER 1 JJ3-K810F SIDE PANEL COMP. (L. H. ) JJ3-K810G SIDE PANEL COMP. (R. H. ) JJ3-K PANEL, DASH JJ3-K810N REAR STORAGE LID COMP JJ3-K PLATE BOLT, WITH WASHER BOLT, WITH WASHER NUT, SELF-LOCKING ( ) RIVET, BLIND JJ3-K821A PAD, BODY MOUNTING JJ3-K STOPPER, LOCK JJ3-K RING, HOOK BOLT, WITH WASHER NUT, SELF U-FLANGE JJ3-K BOLT BOLT NUT JJ3-K BOLT NUT, SELF-LOCKING ( ) JJ3-K818N BED, BOX JJ3-K SUPPORT RIVET, BLIND JJ3-K LOCK ASSEMBLY BOLT, FLANGE NUT, SELF-LOCKING ( ) JJ3-K818M CAP, PROTECTOR END PIN, CLEVIS CONTINUED ON NEXT FRAME C12

37 CARRIER PIN, COTTER JJ3-K ROD, INSPECTION LID PIN, SPLIT JJ3-K PIN, LEVER BOLT, WITH WASHER NUT, SELF U-FLANGE JJ3-K LABEL, WARNING JJ3-K LABEL, WARNING JJ3-K815H DAMPER, LOCK JN3-K HOLDER ASSEMBLY PLUG JR3-K DAMPER JJ3-K DAMPER NUT, SELF-LOCKING ( ) JN3-K LABEL, WARNING D1

38 SEAT 1 JN6-K CUSHION SEAT JN6-K COVER, SEAT JN3-K HINGE, SEAT MALE BOLT, HEX JJ3-K DAMPER, SEAT SUPPORT SCREW, P/H TAPPING NUT, SELF LOCKING JN6-K REINFORCEMENT JN6-K REINFORCEMENT JJ3-K SEAT ASSEMBLY JJ3-K818E CAP, PROTECTOR END JJ3-K CAP, END JR3-K SEAT SUB ASSEMBLY, BACK 2 14 JJ3-K841G COVER, SEAT BACK JJ3-K COVER, SEAT BACK BOLT, WITH WASHER JJ3-K LABEL, WARNING JJ3-K LABEL, WARNING D2

39 STARTER GENERATOR 1 JN6-H STARTER GENERATOR JN3-H ARMATURE ASSEMBLY J BEARING 1 (6202 SD) J BEARING 2 (6203 SD) J HOLDER, BEARING JN6-H STATOR ASSEMBLY JN6-H FIELD COIL ASSEMBLY J SCREW NUT WASHER, PLATE WASHER, SPRING J SCREW J BRACKET, STARTER GENERATOR J BRACKET, STARTER GENERATOR J SCREW NUT WASHER, PLATE WASHER, SPRING JF BRUSH HOLDER ASSEMBLY 1 20 JF BRUSH J SPRING, BRUSH J WIRE, LEAD SCREW, PAN HEAD SCREW, PAN HEAD J COVER, BRUSH J SCREW WASHER, PLATE STARTER GENERATOR 21 CONTINUED ON NEXT FRAME D3

40 STARTER GENERATOR 28 JN3-H SPACER JN3-H PULLEY NUT, FLANGE SCREW, PAN HEAD D4

41 ELECTRICAL 1 1 JN TENSIONER ASSEMBLY BOLT, FLANGE A5-00 BOLT NUT, FLANGE BOLT, HEX NUT ( ) JN6-H BELT CLAMP JN ROTOR ASSEMBLY JN T.C.I. UNIT BOLT, FLANGE JN WIRE, SUB-LEAD NUT, HEX WASHER, PLAIN KEY, WOODRUFF K PLUG CAP ASSEMBLY (WITH RESISTOR) JE SEAL, PLUG CAP JN6-H BRACKET, STARTER GENERATOR BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE D5

42 ELECTRICAL 2 1 JN3-H SCREW, FITTING J55-H PLATE, BATTERY WASHER NUT, FLANGE JR3-H WIRE, PLUS LEAD JR3-H WIRE, MINUS LEAD CLAMP JR3-H WIRE, LEAD JR3-H WIRE HARNESS WITH FUSE 10 JR3-H RELAY ASSEMBLY JN6-H HARNESS, WIRE SCREW, HEX. T JF VOLTAGE REGULATOR BOLT, FLANGE JF SWITCH, ACCELERATOR STOP SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE CLAMP JR1-H BUZZER JN6-H STAY, BUZZER U RELAY ASSEMBLY. (4U ) JN OIL LEVEL GAUGE BOLT, FLANGE JN CLAMP, OIL LEVEL JN MAIN SWITCH J KEY, MAIN SWITCH JN PILOT LAMP A CONTINUED ON NEXT FRAME D6

43 ELECTRICAL XX. BULB, (12V-3. 4W) X FUSE (10A-BL) D7