ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 1 of 60 AIR INTAKE ASSEMBLY
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1 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 1 of 60 AIR INTAKE ASSEMBLY
2 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 2 of 60 AIR INTAKE ASSEMBLY Ref # Part Number Qty S/P/F Description Bracket, Mounting Bolt, Flange Bolt, Flange Cover, Air Cleaner (inc. 5) F Fitting Element, Air Cleaner /P Screw, Self-Tapping Seal, Air Cleaner Case, Air Cleaner Clip /P Tube, Drain /P Catch, Air Cleaner Element Clip /P Tube Clip, Breather Tube Tube Clip Clamp Clamp Assembly - Air Cleaner Tube /P Bolt, Flange Tube, Vacuum Clip, Tube Duct, Air - AICV Unit Clip, Tube Mount, Rubber - AICV Unit AICV Unit Duct, Reed Valve - AICV Unit Clamp
3 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 3 of 60 BATTERY ASSEMBLY
4 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 4 of 60 BATTERY ASSEMBLY Ref # Part Number Qty S/P/F Description /P Battery Band, Battery
5 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 5 of 60 BODY PANEL ASSEMBLY
6 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 6 of 60 BODY PANEL ASSEMBLY Ref # Part Number Qty S/P/F Description Panel, Body - Main S Bolt w/washer /P Bolt w/washer Grommet, Rubber S Cover, Front Bumper /P Screw w/washer Clip, Mudguard S Mudguard, Right - Assembly (inc ) S Mudguard, Left - Assembly (inc ) Rubber, Windscreen Collar, Floor /P Bolt w/washer Reinforcement, Floor /P Bolt, Flange /P Nut /P Reflector - Front - Amber /P Reflector - Rear - Red /P Nut, Lock
7 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 7 of 60 CARBURETOR ASSEMBLY
8 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 8 of 60 CARBURETOR ASSEMBLY Ref # Part Number Qty S/P/F Description S Complete Carburetor Assembly F Body, Carburetor O-Ring Set Plate /P Screw w/washer Automatic Bypass/Starter Assembly Holder, Cap Set, Top (inc. 8) Gasket, Top Spring, Compression Valve, Throttle - Assembly (inc ) Plate, Needle Clip Clip, Needle Needle Jet Tube, Rubber - Assembly (inc. 15) Clip, Tube Screw, Adjustment - Assembly (inc. 17) Spring, Compression Screw, Stop - Assembly (inc ) Spring, Compression Screw, Stop Holder, Needle Jet - Assembly (inc. 22) Jet, Main F Jet, Main F Jet, Main Jet, Slow Valve, Float - Assembly (inc ) Valve, Float - Set Clip Float Assembly Pin, Float Arm Body, Float Chamber - Assembly (inc ) Gasket Screw, Drain O-Ring Clip, Tube /P Tube, Drain Screw w/washer
9 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 9 of 60 CLUTCH ASSEMBLIES
10 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 10 of 60 CLUTCH ASSEMBLIES Ref # Part Number Qty S/P/F Description Pulley, Driven - Assembly (inc. 2-21) Seal, Oil Guide, Pin /P Face, Movable Driven O-Ring O-Ring /P Collar, Seal Spring, Driven Face /P Collar, Spring Face, Driven - Assembly (inc ) Bearing, Ball Circlip Bearing, Needle Face, Drive - Assembly (inc ) Circlip Washer, Thrust Spring, Clutch Weight, Clutch Rubber, Clutch Damper Face, Drive /P Nut Clutch, Outer /P Nut, Flange Plate, Ramp Slide Guide, Roller Face, Movable Boss, Drive Face /P Collar, Drive Face Belt, Drive Face, Fixed Drive Fan, CVT Cooling Ratchet, Kick Starter Washer Nut, Hex
11 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 11 of 60 CRANKCASE ASSEMBLY
12 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 12 of 60 CRANKCASE ASSEMBLY Ref # Part Number Qty S/P/F Description Bolt, Stud Bolt, Stud Spindle, Kick Starter Spring, Return - Kick Starter Collar, Boss - Kick Starter Bushing, Spindle - Kick Starter Washer, Spindle - Kick Starter Circlip Gear, Driven - Kick Starter Washer, Thrust Spring, Driven - Kick Starter Pin, Dowel Gasket, Crankcase Cover - Left Cover, Crankcase - Left /P Bolt, Flange Bolt, Flange Washer Bolt, Flange Bolt, Flange Bolt, Flange /P Bolt, Drain Plug - Assembly Seal, Oil Crankcase, Set - Left (inc. 24 and one No. 25) Bushing, Rubber - Rear Cushion /P Bushing, Rubber - Engine Hanger Bracket Bushing Gasket, Crankcase - Right Crankcase, Set - Right (inc. one No. 25) Bolt, Flange /P Bearing, Ball Bearing, Ball Bearing, Ball Seal, Oil
13 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 13 of 60 CRANKCASE COVER ASSEMBLY
14 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 14 of 60 CRANKCASE COVER ASSEMBLY Ref # Part Number Qty S/P/F Description Gauge, Oil Level - Assembly (inc. 2) /P O-Ring Bolt, Flange Bolt, Flange /P Cover, Crankcase (inc. 6) Seal, Oil Pin, Dowel Gasket, Crankcase /P Screen, Oil Filter S Spring, Oil Filter Screen /P O-Ring Cap, Oil Filter
15 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 15 of 60 CRANKSHAFT, CYLINDER, PISTON, AND CAM CHAIN ASSEMBLIES
16 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 16 of 60 CRANKSHAFT, CYLINDER, PISTON, AND CAM CHAIN ASSEMBLIES Ref # Part Number Qty S/P/F Description /P Bolt, Flange /P Adjuster, Cam Chain (inc. 3-5) Plug, Adjuster Washer, Sealing S Spring, Cam Chain Adjuster Gasket, Cam Chain Adjuster Cylinder A Pin, Dowel Gasket, Cylinder A Ring, Piston - Set Piston Pin, Piston Clip, Piston Pin /P Crankshaft Key Tensioner, Cam Chain Pivot, Cam Chain Tensioner /P O-Ring Guide, Cam Chain Cam Chain
17 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 17 of 60 CYLINDER HEAD ASSEMBLY
18 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 18 of 60 CYLINDER HEAD ASSEMBLY Ref # Part Number Qty S/P/F Description Complete Engine Assembly (Includes a Starter Motor Assembly and Carburetor) Cover, Cylinder Head Gasket, Cylinder Head Cover Bolt, Flange /P Plug, Spark /P Nut, Tappet Adjusting /P Screw, Tappet Adjusting Arm, Rocker Shaft, Rocker Arm - Intake Holder, Camshaft Washer, Sealing Nut, Flange Pin, Dowel Shaft, Rocker Arm - Exhaust Camshaft Cotter, Valve /P Retainer, Valve Spring Spring, Valve - Outer Seat, Valve Spring - Outer /P Seal, Valve Stem Head, Cylinder Bolt, Flange Bolt, Stud Bolt, Stud Pipe, Inlet - Assembly (inc. 25) O-Ring /P Bolt, Flange /P Nut, Flange /P Insulator, Carburetor - Assembly (inc. 29) O-Ring Gasket, Cylinder Head Valve, Inlet Valve, Exhaust Valve, Reed Cover, Reed Valve Bolt, Flange Bolt, Flange Pipe, Air Intake Gasket, Air Intake Pipe Gasket, Air Intake Pipe Nut Bolt, Stud
19 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 19 of 60 DECALS
20 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 20 of 60 DECALS Ref # Part Number Qty S/P/F Description Decal, Graphic - Front Fender - Right Decal, Graphic - Front Fender - Left S Decal, Warning - Reverse/Pre-Ride Decal, Warning - Off Road Only Decal, Graphic - Rear Fender - Right Decal, Graphic - Rear Fender - Left Decal, Warning - Passenger Decal, Graphic - Side - Right Decal, Graphic - Side - Left Decal, Warning - Tire/Load Decal, Warning - Hill Decal, Warning - General Decal, Graphic - Front
21 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 21 of 60 ELECTRICAL AND WIRING HARNESS ASSEMBLY
22 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 22 of 60 ELECTRICAL AND WIRING HARNESS ASSEMBLY Ref # Part Number Qty S/P/F Description Regulator, Voltage /P Nut, Flange Harness, Main (inc. 4) Fuse /P Cable Tie /P Sub-Cord Resistor Relay, Starter CDI Assembly Coil Assembly - Ignition (inc. 11) Cap, Noise Suppressor - Assembly Bolt, Flange S Switch, Ignition - Assembly (inc ) F Switch, Ignition Cover, Key - "Arctic Cat" Key, Ignition - Set - Right-Side Cut Key, Ignition - Set - Left-Side Cut
23 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 23 of 60 EXHAUST ASSEMBLY
24 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 24 of 60 EXHAUST ASSEMBLY Ref # Part Number Qty S/P/F Description Bolt, Flange Bracket, Mounting - Muffler Nut, Cap Gasket, Exhaust Pipe Muffler - Assembly (inc. 6) Bushing, Rubber /P Bolt, Flange /P Bolt, Flange
25 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 25 of 60 FRAME AND RELATED PARTS ASSEMBLY
26 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 26 of 60 FRAME AND RELATED PARTS ASSEMBLY Ref # Part Number Qty S/P/F Description Bolt, Flange Nut, Flange /P Bolt, Flange S Nut, Flange Circlip Seal, Oil Seal, Oil Body Frame, Complete Collar Flag - Assembly Grip, Rear - Assembly Bolt, Flange Bearing Hose, Duct Clamp, Hose /P Bracket, Engine Hanger - Right (inc. one No. 17) /P Bracket, Engine Hanger - Left (inc. one No. 17) Bushing, Rubber - Engine Hanger Bracket Bracket, Mounting - Body Panel - Front /P Tie, Cable S/P Bumper, Front /P Bolt, Flange Nut, Flange Bracket, Mounting - Body Panel - Rear
27 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 27 of 60 FRONT SUSPENSION ASSEMBLY
28 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 28 of 60 FRONT SUSPENSION ASSEMBLY Ref # Part Number Qty S/P/F Description Shock, Front - Assembly /P Bolt, Flange Bolt, Hex /P Nut, Flange Arm, Swing - Set - Front Right (inc. 6-10) Arm, Swing - Set - Front Left (inc. 6-10) Bushing, Swing Arm Bushing, Swing Arm - Top Bushing, Swing Arm - Bottom Fitting, Grease Boot, Grease Fitting Nut, Flange Castle Pin, Cotter Cap, Swing Arm Seal, Swing Arm Shaft, Steering - Right Shaft, Steering - Left /P Bolt, Flange /P Nut, Flange
29 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 29 of 60 FRONT WHEEL AND BRAKE ASSEMBLIES
30 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 30 of 60 FRONT WHEEL AND BRAKE ASSEMBLIES Ref # Part Number Qty S/P/F Description Cap, Wheel Shaft Pin, Cotter Nut, Flange Castle /P Washer /P Collar, Wheel - Front Nut, Flange Tire - Assembly Rim - Assembly (inc. 9) Stem, Valve Hub, Front - Assembly (inc ) Seal, Dust Bearing, Ball Collar Bearing Bolt, Stud Shoe, Front - Assembly (inc. 17) Spring Cam, Front Brake Panel - Front - Right Panel - Front - Left Arm, Brake - Right Arm, Brake - Left Screw, Cap Spring, Return
31 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 31 of 60 GAS TANK ASSEMBLY
32 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 32 of 60 GAS TANK ASSEMBLY Ref # Part Number Qty S/P/F Description Cap, Gas Tank Seal, Gas Tank Cap Gas Tank - Assembly (inc. 4) Rubber, Gas Tank Collar /P Bolt, Flange Hose, Gas - Assembly (inc. two No. 8) Clip Strainer, Fuel - Assembly Hose, Gas - Assembly (inc. two No. 8) Hose, Gas - Assembly (inc. one No. 8 and 12) Clamp, Tube Screen, Fuel Strainer Bracket, Shut-Off Valve /P Nut, Flange Screw Valve, Shut-Off w/screws
33 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 33 of 60 HANDLEBAR AND CONTROL ASSEMBLY
34 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 34 of 60 HANDLEBAR AND CONTROL ASSEMBLY Ref # Part Number Qty S/P/F Description Bolt w/washer Cover, Handlebar Bracket, Handlebar Cover (inc. 4) Grommet Lid, Handlebar Cover Handlebar Switch, Handlebar - Assembly S Grip, Handlebar End Cap, Handlebar Bolt Holder, Handlebar - Upper - Right Holder, Handlebar - Upper - Left Holder, Handlebar - Lower Washer Nut, Hex Cable, Brake - Front /P Cable, Throttle - Kit Clip
35 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 35 of 60 HEADLIGHT ASSEMBLY
36 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 36 of 60 HEADLIGHT ASSEMBLY Ref # Part Number Qty S/P/F Description Headlight Assembly (inc. 2-4) Lens, Headlight /P Bulb, Headlight Socket Assembly /P Screw, Self-Tapping
37 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 37 of 60 HYDRAULIC HAND BRAKE ASSEMBLY
38 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 38 of 60 HYDRAULIC HAND BRAKE ASSEMBLY Ref # Part Number Qty S/P/F Description /P Lever /P Nut, Flange /P Switch Assembly Screw w/washer /P Washer, Crush /P Bolt, Banjo-Fitting Hose, Brake - Assembly S Brake, Master Cylinder - Assembly (inc. 9-14) /P Clamp, Master Cylinder /P Cap, Master Cylinder Screw, Flat-Head Plate, Diaphragm Diaphragm /P Bolt, Lever Bolt, Flange
39 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 39 of 60 KICK STARTER ASSEMBLY
40 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 40 of 60 KICK STARTER ASSEMBLY Ref # Part Number Qty S/P/F Description /P Arm, Kick Starter - Assembly /P Bolt, Flange Adjuster, Drive Train - Assembly (inc. 4-6) /P Washer /P Washer, Spring Nut, Hex /P E-Clip
41 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 41 of 60 REAR AXLE ASSEMBLY
42 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 42 of 60 REAR AXLE ASSEMBLY Ref # Part Number Qty S/P/F Description Spacer, Rear Wheel - Right Shaft, Rear Wheel Spacer, Rear Wheel - Left /P Bolt, Flange /P Washer, Spring Holder, Sprocket Sprocket, Final Drive S Hub, Rear - Assembly (inc. 9-11) Collar, Hub - Right Bearing Seal, Dust Washer Bolt, Flange
43 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 43 of 60 REAR SUSPENSION ASSEMBLY
44 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 44 of 60 REAR SUSPENSION ASSEMBLY Ref # Part Number Qty S/P/F Description Shock, Rear - Assembly /P Bolt, Flange /P Nut, Flange Fork, Rear - Assembly (inc. 5-11) Boot, Grease Fitting Fitting, Grease Clamp, Brake Hose Bolt Axle, Rear Fork Bushing, Rear Fork Cap, Rear Fork Nut Bolt, Rear Fork Bolt, Flange Guard, Rear Fork Screw, Self-Tapping Slider, Chain Collar, Chain Slider
45 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 45 of 60 REAR WHEEL AND BRAKE ASSEMBLIES
46 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 46 of 60 REAR WHEEL AND BRAKE ASSEMBLIES Ref # Part Number Qty S/P/F Description Cap, Wheel Shaft Pin, Cotter Nut, Flange Castle Washer Tire - Rear Nut, Flange Wheel - Assembly (inc. 8) Stem, Valve w/cap /P Connector - Assembly (inc. 10) Bolt, Connector Bolt, Flange Caliper, Rear - Assembly (inc ) /P Bracket /P Pad, Brake - Assembly Pin, Bolt /P Piston /P Seal, Piston F Housing, Caliper - Assembly Plug Valve, Bleed Cap, Bleed Valve Bushing, Pin Bolt Boot Spring, Brake Pad /P Seal, Dust S Bolt, Disc Disc, Brake - Rear Collar, Hub - Rear O-Ring
47 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 47 of 60 SEAT AND TOOL KIT ASSEMBLY
48 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 48 of 60 SEAT AND TOOL KIT ASSEMBLY Ref # Part Number Qty S/P/F Description /P Tool - Kit /P Seat - Assembly (inc. 3-5) Latch, Seat - Assembly Rubber, Seat Cushion /P Nut, Flange Band, Tool Kit
49 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 49 of 60 STARTER MOTOR AND OIL PUMP ASSEMBLIES
50 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 50 of 60 STARTER MOTOR AND OIL PUMP ASSEMBLIES Ref # Part Number Qty S/P/F Description /P Nut, Flange Gear, Driven - Oil Pump /P Bolt, Flange /P Bolt, Flange Pump, Oil - Assembly Screw, Pan Head Pin, Dowel O-Ring Pinion, Starter - Assembly Motor, Starter - Assembly O-Ring
51 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 51 of 60 STATOR, FLYWHEEL, AND ENGINE SHROUD ASSEMBLIES
52 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 52 of 60 STATOR, FLYWHEEL, AND ENGINE SHROUD ASSEMBLIES Ref # Part Number Qty S/P/F Description Shroud B - Assembly (inc. one No. 2 and 3-5) Nut, Clip Box, Tensioner Lifter Screw, Self-Tapping /P Clip, Vacuum Tube /P Bolt, Flange Seal, Shroud Shroud A - Assembly (inc. one No. 2) /P Bolt, Flange Clamp, Carburetor Drain Tube /P Bolt, Flange Bolt Stator - Assembly (A) - D Stator - Assembly (B) - D Stator - Assembly (C) - D Flywheel (A) - D Flywheel (B) - D Flywheel (C) - D /P Nut, Flange Fan, Cooling /P Cover, Fan - Assembly (inc. 18) Grommet /P Screw, Self-Tapping
53 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 53 of 60 STEERING POST ASSEMBLY
54 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 54 of 60 STEERING POST ASSEMBLY Ref # Part Number Qty S/P/F Description S Sleeve, Steering Post /P Post, Steering Holder, Steering Post Bolt, Flange Nut Pin, Cotter Nut, Flange /P Pin, Cotter Tie Rod Assembly - Right (inc. one No ) Ball Joint, Tie Rod - Right Nut, Hex Tie Rod Nut, Hex Ball Joint, Tie Rod - Left Tie Rod Assembly - Left (inc. one No )
55 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 55 of 60 TAILLIGHT ASSEMBLY
56 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 56 of 60 TAILLIGHT ASSEMBLY Ref # Part Number Qty S/P/F Description Taillight - Assembly (inc. 2-5) Base, Taillight S Bulb, Taillight /P Lens, Taillight Screw Collar, Front Fender /P Nut, Flange
57 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 57 of 60 THROTTLE CONTROL ASSEMBLY
58 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 58 of 60 THROTTLE CONTROL ASSEMBLY Ref # Part Number Qty S/P/F Description Complete Throttle Control Assembly Bolt, Flange Cover, Throttle Control Gasket, Throttle Control Cover Screw Cover, Parking Brake Button, Parking Brake Stopper, Parking Brake Bolt, Socket Case, Throttle Control Nut, Hex Screw Nut, Lock Bolt, Wire Adjustment Lever, Throttle Nut Bolt Lever, Brake Equalizer, Brake Cable Spacer Bolt, Flange Switch, Brake
59 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 59 of 60 TRANSMISSION ASSEMBLY
60 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 60 of 60 TRANSMISSION ASSEMBLY Ref # Part Number Qty S/P/F Description Case, Transmission - Set (inc. 2-4) /P Bolt, Engine Brake O-Ring Nut, Flange /P Bearing, Ball /P Bearing, Ball Pin, Dowel Gasket, Transmission Case A Seal, Oil Chain, Drive Cover, Chain Bolt, Flange /P Sprocket, Drive Plate Bolt Gear, Final Circlip Shaft, Final Driveshaft Bolt, Flange Countershaft - Assembly Washer Nut, Flange /P Bracket, Engine Hanger - Assembly (inc. 25) Bushing, Rubber
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