PARTS CATALOG 1996 G16EP 1997 G16ER 1998 G16ES 1999 G16ET 2000 G16EU 2001 G16EW 2002 G16EX (JN81) U.S.A., CANADA, EUROPE, OTHERS MAY JN8-100E4

Transcription

1 PARTS CATALOG 1996 G16EP 1997 G16ER 1998 G16ES 1999 G16ET 2000 G16EU 2001 G16EW 2002 G16EX (JN81) U.S.A., CANADA, EUROPE, OTHERS MAY JN8-100E4

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3 FOREWORD This Parts Catalogue is related to the parts for the model(s) shown in the frame below. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. G16E (JN81) 6. Applicable Serial No. and Color Code ➀ Frame Serial No. JN ~ ➁ Engine Serial No. JN ~ 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. it is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified part number. UN Use as many as needed. AP Alternate parts. LM Local Made (Parts need to be ordered locally) F# Frame Number (Applicable machine number) 3. Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY.JET, PILOT.NOZZLE, MAIN ➀ Frame Serial No. JN ~ ➁ Engine Serial No. JN ~ 4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. EXAMPLE PART DESCRIPTION Q TY REMARKS 2F FRONT FLASHER LIGHT ASSY BULB (6V-18W) 1 5. Applicable colors of graphics are represented in the REMARKS as shown below. PART DESCRIPTION Q TY REMARKS 2N X5 FUEL TANK COMP. 1 MAXIM RED 7. Note that the illustrations are for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual. 8. The asterisk (*) before a reference number indicates modification items after the first edition. 3J GRAPHIC, FUEL TANK 1 for MXR

4 CONTENTS CHASSIS PAGE PAGE Rear Arm / Suspension 5 Optional Hub Caps 34 Frame 6 Optional Windshield 35 Front Suspension / Wheel 7 ~ 8 Optional Sunroof 36 Steering 9 ~ 10 Optional Light Kit 37 ~ 38 Brake 11 ~ 13 Optional Energy / Hour Gauges 39 Brake 2 14 Brake 3 15 Accelerator 16 Transaxle 1 17 ~ 18 Rear Axle Mount / Wheel 19 Bumper 20 Body (Front) 21 ~ 22 Body 2 (Rear) 23 ~ 24 Body Fitting 25 Carrier 26 Seat 27 ~ 28 Electric Motor 29 Controller 1 30 Controller 2 31 Electrical 1 32 ~ 33

5 FIG. 1 REAR ARM / SUSPENSION 1 JN8-F REAR ARM COMP. 1 2 JN6-F BUSHING, BOLT, FLANGE NUT BOLT, HEX. HEAD WASHER, LOCK WASHER, PLAIN 2 8 JN6-F217G ROD, CONNECTING 1 9 JN6-F BUSHING, BOLT, FLANGE NUT, U-FLANGE WASHER, PLAIN 2 13 JN4-F SHOCK ABSORBER BOLT, FLANGE NUT, U-FLANGE CLAMP BOLT, FLANGE 2 Page 5

6 FIG. 2 FRAME 1 JN8-F FRAME COMP. 1 2 JN6-F254R SUPPORT, BODY MOUNT BOLT, FLANGE 2 Page 6

7 FIG. 3 FRONT SUSPENSION / WHEEL 1 JN6-F FRONT LOWER ARM, LEFT 1 2 JN6-F BUSHING, ARM BUSH, BIMETAL BUSH, BIMETAL PLUG, STRAIGHT 1 UR, F# JN ~ UR, F# JN ~ UR, F# JN ~ Page 7 6 JN6-F KNUCKLE, STEERING 1 7 JN3-F ARM, KNUCKLE BOLT, FLANGE NUT, U-FLANGE PIN, SPLIT 2 11 J SEAL, DUST J PIN, STEERING KNUCKLE J2-00 WASHER, PLAIN 1 14 J SEAL, DUST PIN, SPRING PIN, SPRING 1 17 JN6-F FRONT LOWER ARM, RIGHT 1 18 JN6-F BUSHING, ARM BUSH, BIMETAL BUSH, BIMETAL PLUG, STRAIGHT 1 22 JN6-F KNUCKLE, STEERING 1 23 JN3-F ARM, KNUCKLE BOLT, FLANGE NUT, U-FLANGE PIN, SPLIT 2 27 J SEAL, DUST 1 1

8 FIG. 3 FRONT SUSPENSION / WHEEL 28 J PIN, STEERING KNUCKLE J2-00 WASHER, PLAIN 1 30 J SEAL, DUST PIN, SPRING PIN, SPRING BOLT, FLANGE NUT, U-FLANGE PIN, SPLIT 4 36 JN4-F CUSHION ASSY BOLT, FLANGE BOLT, FLANGE NUT, U-FLANGE 4 40 JG5-WF HUB X0-00 BEARING Y3-00 BEARING M7-00 COLLAR SEAL, OIL WASHER NUT, U PIN, SPLIT 2 48 JN6-F COVER, HUB DUST 2 49 JN6-F FR. WHEEL ASSY NUT 8 Page 8

9 FIG. 4 STEERING Page 9 1 JG5-F COLUMN, STEERING 1 2 J ARM, PITMAN SEAL, OIL 1 4 J55-F BOLT Y2-00 BEARING 2 6 J NUT 1 7 J WASHER 1 8 JN3-F COVER, STEERING 1 9 J SEAL, STEERING 1 10 J BOLT NUT, HEX BOLT, FLANGE 4 13 JN3-F HOLDER, HANDLE 1 14 J STEERING SHAFT 1 15 JN3-F WHEEL, STEERING NUT, SELF-LOCKING WASHER, PLAIN 1 18 J ARM, IDLER NUT, NYLON WASHER, TONGUE BOLT, FLANGE 4 22 JN6-F UNIVERSAL, JOINT 2 23 JN6-F UNIVERSAL, JOINT NUT, (RH THREAD) NUT, (LH THREAD) 2 26 JN6-F TIE ROD ASSY, RIGHT 1 27 JN6-F TIE ROD ASSY, LEFT 1

10 FIG. 4 STEERING NUT, U-FLANGE PIN, SPLIT 4 Page 10

11 FIG. 5 BRAKE 1 J BRAKE ARM COMP BUSH, BIMETAL FORMED 2 3 J PEDAL, BRAKE 1 4 J PARKING PEDAL COMP BUSH, BIMETAL BUSH, BIMETAL BUSH, SOLID BOLT, HEX NUT SPRING,TORSION BOLT WASHER, SPRING NUT 1 14 J DAMPER WASHER, PLAIN 1 16 J17-W SECTOR, PARKING BRAKE BUSH, BIMETAL 1 18 J SEAL, SHAFT WASHER, PLAIN CIRCLIP (E) SPRING, TORSION 1 22 J PAD, PARKING 1 23 J ROD, BRAKE 1 24 J END, ROD NUT, HEX SPRING,TENSION 1 27 J DAMPER, BRAKE 1 Page 11

12 FIG. 5 BRAKE 28 J PIN, LINK JOINT WASHER, PLAIN CIRCLIP (E) F2-00 WASHER, PLAIN SPRING, TORSION BUSH, SOLID G8-00 WASHER, PLAIN 2 35 J WASHER, LINK 1 36 JN3-F PAD, BRAKE PEDAL A9-00 SPRING,TORSION BOLT, HEX NUT, U-FLANGE 1 40 J M BRACKET, J NAIL, BRAKE BOLT, FLANGE 2 43 J DAMPER, BRAKE F8-00 COLLAR 1 45 JN6-F ROD A8-00 O-RING PIN PIN, SPLIT 1 49 JN6-F EQUALIZER, BRAKE PIN NUT NUT, HEX JN6-F WIRE, BRAKE JF2-F WIRE, BRAKE 2 1 Page 12

13 FIG. 5 BRAKE CIRCLIP (E) PIN PIN PIN,SPLIT BOLT, FLANGE NUT, U-FLANGE 1 Page 13

14 FIG. 6 BRAKE 2 1 JN6-F BACKING PLATE, (RH) 1 (FOR RIGHT WHEEL ONLY) 2 JN3-F SHOE, BRAKE SET 1 (FOR ONE WHEEL) 3 JG5-F819G REPAIR PARTS KIT 1 4 JG5-F COVER, DUST 1 5 JN6-F722F LEVER ADJUSTER (RH) 1 Page 14

15 FIG. 7 BRAKE 3 1 JN6-F BACKING PLATE, LEFT 1 (FOR LEFT WHEEL ONLY) 2 JN3-F SHOE, BRAKE SET 1 (FOR ONE WHEEL) 3 JG5-F819G REPAIR PARTS KIT 1 4 JG5-F COVER, DUST 1 5 JN6-F722E LEVER ADJUSTER (LH) 1 Page 15

16 FIG. 8 ACCELERATOR 1 JN6-F BRACKET, PEDAL 1 2 J SHAFT, PEDAL 1 3 J ARM, ACCELERATOR PIN, SPRING 1 5 JF PEDAL, ACCELERATOR BUSH, SOLID 1 7 J LEVER, CRANK WASHER, PLAIN PIN, SPLIT BOLT, FLANGE BOLT, RD. HEX NUT, FLANGE PIN, SPRING BUSH, BIMETAL O-RING 4 16 JN3-F COVER, PEDAL BOLT, HEX. H SPRING, TENSION BOLT, FLANGE NUT, FLANGE T4-00 COLLAR 1 Page 16

17 FIG. 9 TRANSAXLE 1 1 JR1-G CASE ASSY CIRCLIP B8-00 O-RING Y6-00 BEARING 2 5 JN6-G DIFFERENTIAL ASSY X1-00 BEARING Y1-00 BEARING 1 8 JH7-G PLUG, BLIND Y0-00 BEARING B9-00 O-RING PIN, SPLIT BOLT, HEX NUT, HEX BOLT, FLANGE 4 15 ACC-QUICK-GS-KT SEALANT 1 16 JN3-G STOPPER 1 17 ACC-QUICK-GS-KT SEALANT BOLT, HEX JR1-G CASE, TRANSMISSION 1 20 JH7-G SHAFT, INPUT 1 21 JH7-G COUNTER GEAR 1 22 JH7-G GEAR, RING SEAL, OIL 2 UR, SEE NOTE C F# JN ~ Page 17

18 FIG. 9 TRANSAXLE 1 24 JF3-G SHAFT, RR. AXLE, RIGHT 1 JR1-G SHAFT, RR. AXLE, RIGHT 1 25 JF3-G SHAFT, RR. AXLE, LEFT 1 JR1-G SHAFT, RR. AXLE, LEFT 1 UR, F# ~JN UR, F# JN ~ UR, F# ~JN UR, F# JN ~ CIRCLIP X5-00 BEARING 2 28 JN3-G HUB, RR. AXLE NUT, SELF-LOCKING 2 30 JH7-G CAP BOLT, HEX NUT, HEX JN6-F COVER, HUB DUST 2 34 JR1-G TRANSAXLE ASSEMBLY 1 35 JH7-G CASE, TRANSMISSION 2 1 SEE NOTE A 36 JH7-G PLUG, FILL/CHECK 1 SEE NOTE B E0-00 WASHER, PLATE 1 SEE NOTE B NOTE A : If not available, use Ref. No. 19 (JR1-G , CASE, TRANSMISSION) with Ref. No. 16 (JN3-G , STOPPER). NOTE B : Replacement fill/check plug and washer for old style cover (JH7-G ). NOTE C : For units up to F# ~JN , you must also use the new JR1 Axles,. Numbers 24 and 25. Page 18

19 FIG. 10 REAR AXLE MOUNT / WHEEL 1 JN6-F REAR WHEEL ASSY NUT 8 3 J55-G DRUM 2 4 JN6-F COVER, HUB DUST BOLT, HEX HEAD WASHER, LOCK G9-00 WASHER 8 Page 19

20 FIG. 11 BUMPER 1 JN3-K FRONT BUMBER COMP. 1 2 JN3-K STAY, FR. BUMPER 1 3 JN3-K STAY, FR. BUMPER BOLT, FLANGE BOLT, FLANGE 2 6 JN3-K REAR BUMPER 1 7 JN3-K STAY, RR. BUMPER BOLT, FLANGE BOLT, FLANGE 4 Page 20

21 FIG. 12 BODY 1 JN3-K COWL, FRONT 1 IVORY JN3-K COWL, FRONT 1 RED JN3-K COWL, FRONT 1 TEAL JN3-K COWL, FRONT 1 HUNTER GRN 2 JN3-K818E CAP, PROTECTOR 2 W/O SUNTOP 3 JN6-F EMBLEM, SCREW, OVAL C 2 5 JF2-K811G BOLT, COWL FITTING SCREW, BINDING 2 7 JF2-K811V PROTECTOR, JF2-K PLATE, BODY PROTECTOR 2 9 JN3-K PLATE, JF2-K PLATE, BODY PROTECTOR 1 11 JF2-K PLATE, BODY PROTECTOR NUT, SELF-LOCKING JN6-K PLATE, BODY PROTECTOR NUT, U-FLANGE 2 15 JN6-K PLATE, BODY PROTECTOR NUT, U-FLANGE 2 17 JN3-K COVER, HOLE JF2-K PANEL, FRONT RIVET 3 20 JN3-K815G SEAL, FRONT STORAGE 1 21 JN4-K LABEL, WARNING 8 1 JN4-K LABEL, WARNING 8 1 JN4-K LABEL, WARNING 8 1 UR, FOR USA SEE NOTE A UR, FOR CAN SEE NOTE A UR, FOR EUR SEE NOTE A Page 21

22 FIG. 12 BODY 22 JN3-K835E HOLDER, BEVERAGE 1 23 JN3-K835G HOUSING, HOLDER 1 SEE NOTE A PLUG SCREW, PAN HEAD 6 26 JN6-K PLATE, RIVET, BLIND 2 NOTE A : When replacing Housing Holder JN3-K835G you must also replace Label Warning 8 JN4-K7768-**-00. Page 22

23 FIG. 13 BODY 2 1 JN4-K PANEL, REAR BODY IVORY 1 JN4-K PANEL, REAR BODY RED 1 JN4-K PANEL, REAR BODY TEAL 1 JN4-K PANEL, REAR BODY HUNTER GRN 1 JN8-K PANEL, REAR BODY IVORY 1 JN8-K PANEL, REAR BODY RED 1 JN8-K PANEL, REAR BODY TEAL 1 JN8-K PANEL, REAR BODY HUNTER GRN 1 UR, SEE NOTE A F# ~JN UR, SEE NOTE A F# ~JN UR, SEE NOTE A F# ~JN UR, SEE NOTE A F# ~JN UR, SEE NOTE A F# JN ~ UR, SEE NOTE A F# JN ~ UR, SEE NOTE A F# JN ~ UR, SEE NOTE A F# JN ~ BOLT, HEX. SOCKET H0-00 WASHER, PLAIN NUT, SPRING 2 5 JN3-K PROTECTOR PLUG 1 7 JN4-K827A GUIDE, 1 1 JN8-K811V GUIDE, 1 (RUBBER) RIVET, BLIND 3 UR, F# ~JN UR, F# JN ~ UR, F# ~JN JN3-K INDICATOR 1 1 SEE NOTE A 10 JN4-K LABEL, WARNING 5 1 SEE NOTE A 11 JN3-K SEAL, SEAT 2 12 JN3-K842A SEAL, SEAT PLUG JN6-K824E TRIM, REAR BODY 1 15 JF2-K COVER, REAR FLOOR RIVET BOLT, HEX. W/WASHER 2 UR, F# JN ~ Page 23

24 FIG. 13 BODY G7-00 WASHER, PLAIN 4 UR, F# JN ~ NUT, SELF-LOCK 2 UR, F# JN ~ 20 JN3-K PANEL, INSPECTION RIVET, BLIND 2 22 JN6-K MAT, MAIN FLOOR JN6-K MAT, MAIN FLOOR JN6-K MAT, MAIN FLOOR RIVET RIVET,BLIND 9 27 JN4-K PLATE, CAUTION 1 1 SEE NOTE A 28 JN8-F MARK 2 1 F# JN ~ JN JN8-F MARK 2 1 F# JN ~ JN JN8-F MARK 2 1 F# JN ~ JN JN8-F MARK 2 1 F# JN ~ JN JN8-F MARK 2 1 F# JN ~ 29 JN6-F MARK JN8-K836A PROTECTOR 2 1 F# JN ~ 31 JN3-K MAT, BODY SIDE LEFT 1 F# JN ~ 32 JN3-K MAT, BODY SIDE RIGHT 1 F# JN ~ RIVET 10 F# JN ~ Page 24 NOTE A : When replacing Panel Rear Body JN4-K8142-**-00 you must also replace Indicator 1 JN3- K , Label Warning 5 JN4-K , and Plate Caution 1 JN4-K

25 FIG. 14 BODY FITTING 1 JN6-K SERVICE LID 1 2 JF2-K818A PROTECTOR, SIDE 2 3 JF2-K PLATE, SIDE TRIM 1 4 JF2-K821F PLATE, SIDE TRIM PLUG RIVET, BLIND RIVET, BLIND RIVET, BLIND 4 9 JF2-K PANEL, REAR FENDER 1 10 JF2-K PANEL, REAR FENDER 1 11 JF2-K FLAP, FRONT FENDER LEFT 1 F# JN ~ 12 JF2-K FLAP, FRONT FENDER RIGHT 1 F# JN ~ RIVET, BLIND 4 F# JN ~ Page 25

26 FIG. 15 CARRIER 1 JF2-K PAD, BAG SUPPORT 1 2 JF2-K BAND 1 3 J PLATE, ANCHOR BOLT, HEX NUT, SELF LOCKING 1 6 JN6-K LOCK ASSY SCREW, WITH WASHER R WASHER, PLAIN 4 9 JN3-K HOLDER, 1 1 SEE NOTE A 10 JN6-K HOLDER, SCREW, PAN HEAD H9-00 WASHER, PLAIN SPRING, CONICAL N7-00 COLLAR 2 15 JN3-K LABEL, WARNING 2 1 UR, FOR USA SEE NOTE A JN3-K LABEL, WARNING 2 1 UR, FOR CAN SEE NOTE A JN3-K LABEL, WARNING 2 1 UR, FOR EUR SEE NOTE A 16 JN3-K LUGGAGE RACK BOLT, HEX. SOCKET WASHER, PLAIN NUT, SELF-LOCKING PLUG 2 21 JN6-K KT SCORECARD HOLDER KIT 1 SEE NOTE B NOTE A : When replacing Holder 1 JN3-K you must also replace Label Warning 2 JN3-K7762-**-00. NOTE B : Includes 10, 11, 12, 13, 14 Page 26

27 FIG. 16 SEAT 1 JN6-K CUSHION SEAT 1 UR, F# JN ~ 2 JN6-K COVER, SEAT 1 UR, F# ~JN JN6-K COVER, SEAT 1 UR, F# JN ~ 3 JF2-K HINGE, SEAT FEMALE BOLT, FLANGE 4 5 JN3-K HINGE, SEAT MALE 2 UR, F# JN ~ BOLT HEX. HEAD 4 F# ~JN BOLT, BUTTON 4 F# JN ~ WASHER, LOCK 4 F# ~JN WASHER, LOCK 4 F# JN ~ 8 JN3-K ARM REST JN6-K ARMREST SCREW, P/H TAPPING NUT, SELF LOCKING NUT, U-FLANGE 4 13 JN6-K REINFORCEMENT JN6-K REINFORCEMENT 2 2 UR, SEE NOTE A F# JN ~ 15 JN3-K BACK, SEAT SUB JN3-K841G COVER, SEAT BACK JN3-K COVER, SEAT BACK BOLT, HEX. W/WASHER J4-00 WASHER, PLAIN BOLT, FLANGE G0-00 WASHER, PLAIN 4 NOTE A : For early units up to and including F# JN , you must also use Numbers 5 (JN3- K , Hinge, Seat Male ), 6 ( , Bolt Button ) and 7 ( , Washer, Lock). Page 27

28 FIG. 16 SEAT G6-00 WASHER, PLAIN 4 23 JN3-K SUPPORT, SEAT BACK 1 24 JN3-K842H RETAINER, SEAT BOLT, FLANGE 4 Page 28

29 FIG. 17 ELECTRIC MOTOR 1 JH7-H MOTOR ASSY. 1 2 JH7-H183J BRACKET, FRONT 1 3 JH7-H ARMATURE ASSY 1 4 JH7-H STATOR ASSY 1 5 JH7-H BRUSH SET 1 6 JH7-H NUT, SPECIAL 4 7 J51-H WASHER JH7-H BRUSH HOLDER ASSY. 1 9 JH7-H SCREW, BRUSH HOLDER 2 10 JG6-H WASHER JH7-H BEARING 1 12 J56-H RETAINER 1 13 JH7-H BRACKET, STARTING MOTOR 1 14 JG6-H BOLT JH7-H SCREW BOLT WASHER, LOCK E2-00 WASHER, PLATE 3 19 JH7-H GROMMET 1 Page 29

30 FIG. 18 CONTROLLER 1 1 JN THROTTLE SENSOR SCREW, PAN HEAD WASHER, LOCK WASHER 3 5 JF3-2625H ARM, THROTTLE 1 6 JF SPRING, RETURN 1 7 JN4-F ROD, JOINT WASHER, SPRING NUT, HEX JF BRACKET, THROTTLE 1 11 JF PIN, PEDAL CRANK CIRCLIP (E) 2 13 JN4-F COVER, JF COVER, BOLT, HEX. HEAD WASHER, LOCK WASHER NUT, HEX JF PLATE 1 1 Page 30

31 FIG. 19 CONTROLLER 2 1 JN3-G KNOB, SHIFT 1 2 JN3-G SPRING SET L9-00 WASHER, PLAIN 1 4 JN8-G BAR, CIRCLIP (S) WASHER, PLAIN 1 7 JN4-G BRACKET, SHIFT BOLT, FLANGE 4 9 J JOINT 1 10 JN SWITCH, F/R SELECT ASSY 1 11 JN4-8253R REED SWITCH ASSY WASHER, SPRING NUT, HEX BOLT, HEX WASHER, PLAIN WASHER, SPRING W6-00 COLLAR 4 18 JN MOTOR CONTROL UNIT NUT, FLANGE 4 20 JN WIRE, JN WIRE, JN8-H WIRE, BOLT, HEX. H WASHER NUT, FLANGE HOSE 1 Page 31

32 FIG. 20 ELECTRICAL 1 1 J56-H SEAT, BATTERY 3 2 JF3-H PLATE, BATTERY 3 3 JN4-H SCREW, FITTING G8-00 WASHER, PLAIN NUT, FLANGE 6 6 JN8-H WIRE, PLUS LEAD 1 7 J51-H WIRE, LEAD JF3-H WIRE, LEAD 1 9 JN4-H WIRE, LEAD 1 10 JF3-H WIRE, LEAD JF3-H TUBE, JF3-H TUBE, CLAMP 4 14 JN8-H WIRE HARNESS 1 JN8-H WIRE HARNESS 1 UR, F# ~JN UR, SEE NOTE A F# JN ~ 15 42X FUSE 1 (10A-BL) 16 J DIODE ASSY JF3-H RELAY ASSY JN6-H HARNESS, WIRE SCREW, HEX JR1-H BUZZER 1 21 JN6-H STAY, BUZZER 1 22 JN4-H RECEPTACLE 1 JF3-H RECEPTACLE 1 UR, F# ~JN UR, SEE NOTE A F# JN ~ 23 JN8-H HARNESS, WIRE 1 24 JF SWITCH, ACCELERATOR STOP 1 NOTE A : JN8-H Wire Harness to be used with JF3-H Receptacle. Page 32

33 FIG. 20 ELECTRICAL SCREW, PAN HEAD WASHER, LOCK WASHER CLAMP 4 29 JG6-H NUT, SPECIAL 4 30 JN8-H WIRE, CLAMP CLAMP 2 33 * BATTERY ASSY. 6 DOMESTIC MARKET: CALL PARTS DEPT JN8-H2110-B0-00 BATTERY ASSY. 6 FOR EXPORT MARKET 34 * CHARGER, BATTERY JN4-H CHARGER, BATTERY 1 1 DOMESTIC MARKET: * DIRECT FROM LESTER ~ 240 FOR EXPORT MARKET 35 JN SWITCH, MAIN 1 JN SWITCHMAIN, RANDOM KEY 1 AP 36 J KEY, MAIN SWITCH 1 FOR STD. SWITCH Page 33

34 FIG. 21 OPTIONAL HUB CAPS 1 JG5-F512L HUB-CAP, PLAIN 4 Comes with clips 2 JG5-F512M HUB CAP, MAG-STYLE 4 Comes with clips 3 JN6-HUBCAP-TF-00 HUB-CAP, TUNING FORK LOGO 4 Comes with clips Page 34

35 FIG. 22 OPTIONAL WINDSHIELD 1 JN3-K WINDSHIELD ASSY. (ONE PIECE, CLEAR) 1 UR, AP JN3-K WINDSHIELD ASSY. (ONE PIECE, TINTED) 1 UR, AP 2 JN3-K WINDSHIELD (ONE PIECE, CLEAR) 1 UR JN3-K WINDSHIELD (ONE PIECE, TINTED) 1 UR 3 JN3-K838C HOLDER SHIELD 2 4 JN3-K722A FASTENER, JN3-K WINDSHIELD ASSY. (HINGED, CLEAR) 1 UR, AP JN3-K WINDSHIELD ASSY. (HINGED, TINTED) 1 UR, AP 6 ACC-CCGLU-ES-ET LATCH, RUBBER 2 SEE NOTE A 7 JN3-K DAMPER, WINDSHIELD 6 8 JN3-K838A RETAINER JN3-K722A FASTENER JN3-K BRACKET, W/S 2 NOTE A : Includes adhesive. Replaces old style latch for hinged windshields. Page 35

36 FIG. 23 OPTIONAL SUN ROOF 1 JN3-K SUN ROOF ASSY 1 2 JN3-K COVER, SUNROOF 1 3 JN3-K SUPPORT, ROOF JN3-K831A SUPPORT, ROOF JN3-K SUPPORT, ROOF COLLAR 2 F# ~JN BOLT, HEX. 2 F# ~JN BOLT, HEX BOLT, HEX E5-00.WASHER, PLAIN JN3-K832F GROMMET, ROOF 2 12 JN3-K832G GROMMET, ROOF NUT, SELF-LOCKING NUT, CAP 2 F# JN ~ J4-00.WASHER, PLAIN 2 F# JN ~ 16 JN6-K834A REINF., HOLDER 2 F# JN ~ Page 36

37 FIG. 24 OPTIONAL LIGHT KIT. PARTNUMBER DESCRIPTION QTY REMARKS 1 JR1-H430A HEADLIGHT UNIT ASSY UR 2 JN3-H HEADLIGHT UNIT ASSY JN3-H SWITCH, HANDLE E TERMINAL JR1-H CORD, HEADLIGHT JN3-H CORD, TAILLIGHT JU5-H TAILLIGHT ASSY JU5-H GROMMET JR1-H VOLTAGE REGULATOR ASSY 1 10 JR1-H WIRE, LEAD CLAMP JU2-H430A HEADLIGHT UNIT ASSY UR 13 5FU-H HEADLIGHT ASSY FU-H BULB, HEADLIGHT (12V-30/30W) FU-H LENS ASSY FU-H SOCKET CORD ASSY JU7-H411T HOLDER, SCREW, PAN HEAD GU SPRING, SCREW GU NUT, ADJUSTING SCREW, ROUND HEAD NUT, SPRING JU7-H MARK, SIGNAL LAMP JU7-H COVER, SOCKET FU-H HEADLIGHT ASSY FU-H BULB, HEADLIGHT (12V-30/30W) FU-H LENS ASSY FU-H SOCKET CORD ASSY JU7-H411U HOLDER, Page 37 CONTINUED ON NEXT FRAME

38 FIG. 24 OPTIONAL LIGHT KIT SCREW, PAN HEAD GU SPRING, SCREW GU NUT, ADJUSTING SCREW, ROUND HEAD NUT, SPRING JU7-H MARK, SIGNAL LAMP JU7-H COVER, SOCKET JU5-H TAILLIGHT ASSY JU5-H GROMMET JU7-H STAY, HEADLIGHT JU7-H STAY, HEADLIGHT SCREW, TAPPING JN3-H SWITCH, HANDLE JU0-H CORD, HEADLIGHT CLAMP JR1-H VOLTAGE REGULATOR ASSY X FUSE, (10A-BL) Page 38

39 FIG. 25 OPTIONAL ENERGY / HOUR GAUGES 1 JN8-H351C BATTERY ENERGY GAUGE 1 SEE NOTE A 2 JN6-H351C HOUR GAUGE 1 SEE NOTE A NOTE A : Includes mounting screws and terminal connectors. Page 39

40 CONTENTS CHASSIS PAGE PAGE Rear Arm / Suspension 5 Optional Hub Caps 34 Frame 6 Optional Windshield 35 Front Suspension / Wheel 7 ~ 8 Optional Sunroof 36 Steering 9 ~ 10 Optional Light Kit 37 ~ 38 Brake 11 ~ 13 Optional Energy / Hour Gauges 39 Brake 2 14 Brake 3 15 Accelerator 16 Transaxle 1 17 ~ 18 Rear Axle Mount / Wheel 19 Bumper 20 Body (Front) 21 ~ 22 Body 2 (Rear) 23 ~ 24 Body Fitting 25 Carrier 26 Seat 27 ~ 28 Electric Motor 29 Controller 1 30 Controller 2 31 Electrical 1 32 ~ 33