PARTS CATALOGUE. Rockford Motors inc.

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1 PARTS CATALOGUE Rockford Motors inc.

2 INSTRUCTIONS FOR USING THE PARTS CATALOGUE 1. This catalogue covers all the items of genuine parts and tools of BRIDGESTONE 350 GTR and 350 GTO motorcycles. 2. Please note the following when placing orders. a. Be sure to state accurately the part No. and name of each part. b. All the items recessed (set-back) under individual "assembly item" represent a group of parts comprising the "Assembly". c. The numbers shown in the column "No. Req'd" represent the quantities required for one unit. d. Symbols FAR, CBK, MS, FBG, FOG, PSW, and XCI following the Part Number indicate Flamboyant red. Black, Metallic silver. Flamboyant bead gold, Flamboyant gold. Pearl white and chrome plating finish respectively. e. Dimensions of the parts listed in this catalogue are in millimeters. CONTENTS DESCRIPTION PAGE ENGINE GROUP Cylinder - Cylinder Head 2-3 Crankshaft - Piston - Rotary Valve 4-5 Oil Pump - Pump Gear - Air Cleaner 6-7 Carburetor 8-9 Dynamo - Neutral Switch Crank Case Left Crank Case Cover 14 Right Crank Case Cover 15 Clutch Transmission Gear Change Pedal - Shift Drum Kick Starter BODY GROUP Frame - Rear Fender Main Stand - Brake Pedal Front Fork Front Fender - Handle Bar 30 Rear Fork - Rear Cushion 31 Fuel Tank - Oil Tank 32 Oil Tank - GTO 33 Clutch Grip 34 Throttle Grip 35 Speedometer Cable - Wires 36 Muffler - Exhaust Pipe - GTR 37 Muffler - GTO 38 Dual Seat 39 Front Wheel Rear Wheel Head Lamp - Tail Lamp Speedometer - Ignition Coil - Main Switch Tool Box- Cover - Engine Protector - Reflector 48 Service Tool Set - Special Tool Set 49-2-

3 CYLINDER CYLINDER HEAD -3-

4 CYLINDER-CYLINDER HEAD Left cylinder head Right cylinder head Cylinder head nut Left cylinder Right cylinder Stud Cylinder head gasket Exhaust pipe gasket Cylinder base gasket Plane washer B 8 SC 1518 Engine assembly -4-

5 CRANK SHAFT PISTON ROTARY VALVE -5-

6 CRANK SHAFT PISTON ROTARY VALVE Crank shaft complete Crank pin Needle bearing Connecting rod Labyrinth packing O ring Ball bearing Oil seal Shim Shim Needle bearing Ball bearing Piston Piston ring set Piston pin Piston pin circlip Drive pinion external toothed washer left thread nut Rotary valve Valve guide A dowel spring pin Valve cover complete Oil seal Left valve cover Left valve guide O ring O ring Cross recd pan head screw 12-6-

7 OIL PUMP PUMP GEAR AIR CLEANER -7-

8 OIL PUMP PUMP GEAR - AIR CLEANER Oil pump assembly Check valve assembly Union connection C Aluminum gasket Worm shaft bush B Pump gear B Worm shaft A dowel External toothed washer Hexagon nut C Pump gasket Oil tube A Oil tube B Oil tube grommet Cross recd pan head screw Wire bracket Cross recd pan head screw Air cleaner case Cleaner case gasket Air cleaner element Cross recd pan head screw Cross recd pan head screw 3 OLD AIR CLEANER Air cleaner case Cleaner case gasket Left air cleaner element Right air cleaner element Cross recd pan head screw 6-8-

9 CARBURETOR -9-

10 CARBURETOR Carburetor assembly Throttle valve Jet needle Needle clip Spring seat Throttle valve spring Mixing chamber top Mixing chamber cap Cable adjuster Adjuster lock: nut Throttle stop rod Throttle stop screw Stop screw spring Split pin Pilot air screw Air screw spring main jet main jet Needle jet Pilot jet Washer Starter plunger Plunger spring Plunger cap Float valve assy before 21H Float valve assy after 21H Valve seat gasket Float Float pin Float chamber body Float chamber gasket Clamp screw Hexagon nut A Set screw 8-10-

11 DYNAMO NEUTRAL SWITCH -11-

12 DYNAMO NEUTRAL SWITCH A.C. dynamo assembly Contact breaker cam O ring Contact breaker cover gasket Contact breaker cover Contact breaker base Left contact breaker assy Condenser Right contact breaker assy Pan head screw Pan head screw Pan head screw Plane washer B Spring washer plane washer Hexagon bolt A Plane washer A Timing gear woodruff key plane washer External toothed washer Hexagon bolt A Neutral switch case Neutral switch contact plate Neutral switch gasket Cross rec d pan head screw Cross rec d pan head screw Neutral switch wire grommet Spark plug NGKB8HS 2-12-

13 CRANK CASE -13-

14 CRANK CASE Crank: case assembly Dynamo spacer Dynamo set band Dynamo set pin Set band washer Cross recd pan head screw hexagon nut Stud Stud fiber gasket Hexagon bolt A A dowel Oil baffle plate Cross recd pan head screw drain plug aluminum gasket oil seal Bearing retainer A Bearing retainer B Bearing retainer C A dowel B dowel hexagon bolt hexagon bolt Hexagon bolt A Hexagon bolt A Hexagon bolt A hexagon bolt Hexagon bolt A Plane washer A Plane washer A A dowel rubber plug plug 2-14-

15 LEFT CRANK CASE COVER Left crank case cover Dust cover A Drain pipe rubber plug Left carburetor cover Left carburetor cap Release screw cap Carburetor adjuster cap Left cover gasket A dowel Grease nipple B dowel Cross recd pan head screw Cross recd pan head screw Cross recd pan head screw Cross recd pan head screw Cross recd pan head screw Cross recd pan head screw Drain filter 1-15-

16 RIGHT CRANK CASE COVER Right crank case cover Drain pipe Oil filler plug Oil gauge Oil baffle plate B rubber plug oil seal oil seal O ring B dowel Cross recd pan head screw Crank case cover gasket Cross recd pan head screw Cross recd pan head screw Cross recd pan head screw Cross recd pan head screw Carburetor cover Carburetor cover gasket Carburetor cap Carburetor adjusting cap Cross recd pan head screw Cross recd pan head screw A dowel Drain filter 1-16-

17 CLUTCH -17-

18 CLUTCH Pressure plate Clutch spring holder not used Friction plate Inner plate Outer plate Clutch spring Hex bolt Clutch set bolt not used Spring holder Clutch hub thrust washer lock washer hexagon nut Release arm Release screw Release adjust screw plane washer Cross rec'd round head screw O ring Hexagon nut A Release arm return spring Release push rod A Release push rod B Release arm pin Clutch wire holder A dowel Ball 1-18-

19 TRANSMISSION -19-

20 TRANSMISSION Driven gear Clutch housing oil seal O ring thrust washer Needle bearing ring nut lock washer Counter shaft nd gear A rd gear A th gear A th gear A Counter shaft spacer Needle bearing thrust washer Woodruff key B snap ring Ball bearing Ball bearing oil seal thrust washer thrust washer Kick starter gear A Drive shaft st gear B nd gear B rd gear B th gear B th gear B th gear B thrust washer Drive shaft bushing nd gear B bushing oil seal Kick starter gear B B snap ring Shim Drive sprocket Sprocket set plate Hexagon bolt A Needle bearing spacer 1-20-

21 GEAR CHANGE PEDAL SHIFT DRUM -21-

22 GEAR CHANGE PEDAL SHIFT DRUM Change arm complete Ratchet spring Change shaft return spring Change shaft spring seat Change arm stopper pin Change shaft spacer Shift drum complete Gear shifter drum 1 (Use ) Drum shifter shaft 1 (Use ) Drum guide bolt aluminum gasket Stopper plate Drum stopper arm Drum stopper roller Drum stopper boss Drum stopper spring A dowel Cross recd pan head screw Drum stopper gasket Shift fork Fork guide Split pin Fork guide pin Fork guide stopper Cross recd pan head screw Drum guide plate Cross recd pan head screw B snap ring thrust washer Cross flat head screw Gear change pedal Change pedal rubber Hexagon bolt A Spring washer Drum shifter Ratchet Ratchet pole 2-22-

23 KICK STARTER -23-

24 KICK STARTER Kick starter shaft Kick. gear C complete Ratchet Ratchet spring Ratchet pole Kick starter ratchet stopper Kick starter return spring Return spring spacer Kick starter shaft bush B snap ring F snap ring oil seal thrust washer thrust washer Plane washer A Arm assy GTO (No grease nipple) Kick starter arm assy GTR 1 16 Kick starter arm Kick starter pedal rubber Kick starter arm boss Kick starter set spring Ball plane washer wave washer D snap ring Kick starter shaft bolt Spring washer Tachometer gear B Tachometer gear bush Tachometer bush bolt O ring fiber gasket thrust washer Chain guide Cross rec'd round head screw 2-24-

25 FRAME REAR FENDER -25-

26 FRAME REAR FENDER CBK Frame complete Rear fender complete Hexagon bolt A Hexagon bolt A Hexagon nut A Plane washer A Plane washer A Spring washer Rear fender clamp Fender mounting rubber Outer race Inner race Race cap Race lock nut Race adjuster Ball Oil tank pad Pivot shaft hexagon slotted nut plane washer Split pin Front tank cushion rubber Rear tank cushion rubber Tank mounting bolt plane washer Frame handle Hexagon bolt A Plane washer A Cover pad Tank cushion rubber Number plate supporter Supporter pad Hexagon bolt Engine cushion rubber A Engine mounting bolt Rear fender grommet hexagon bolt Hexagon nut A Hexagon nut D CBK Left engine bracket CBK Right engine bracket Engine cushion rubber B CBK Left engine hanger CBK Right engine hanger plane washer plane washer Hexagon bolt A Hexagon bolt A Spring washer Spring washer Spring washer hexagon bolt Main switch bracket Spacer A Battery band Battery pad Battery seat 1-26-

27 MAIN STAND BRAKE PEDAL -27-

28 MAIN STAND-BRAKE PEDAL CBK Main stand complete Main stand spring Left stand bolt sloted hexagon nut plane washer Split pin Side stand complete Side stand bolt Side stand spring Side stand rubber hexagon nut CBK Footrest bracket Left footrest Right footrest Footrest bar Footrest rubber Footrest mounting spacer Footrest mounting bolt hexagon bolt wave washer Hexagon nut C Spring washer Rear foot rest assembly Rear foot rest washer Rear foot rest pin Plane washer A Split pin Brake pedal complete Brake pedal spring Brake pedal pin Hexagon nut C Plane washer A Split pin wave washer Stand rubber stopper Hexagon nut A Stand stopper bracket Tandem footrest stopper Stand rubber stopper 1-28-

29 FRONT FORK -29-

30 FRONT FORK MS Front fork assembly MS Outer tube B MS Outer tube A hexagon bolt cross pan head screw Drain plug gasket Outer tube nut oil seal O ring Cushion slide metal Inner tube A Upper bridge bolt O ring Upper bridge washer Front main cushion spring Dust seal Main spring seat Front fork boot Upper boot holder Fork cover guide CBK Lower bridge hexagon bolt Upper bridge Handle holder Hexagon bolt C Plane washer B Steering head nut Steering head washer MS Left fork cover MS Right fork cover Cable clip Spring washer Cross rec'd pan head screw Steering damper knob Damper knob guide Damper lock spring Steering damper spring Damper spring guide Friction plate Damper facing Damper guide plate hexagon bolt Split pin 1-30-

31 FRONT FENDER HANDLE BAR XCI Front fender Fender bracket A XCI Fender stay A XCI Fender stay B Hexagon bolt A Hexagon bolt A Hexagon nut A Plane washer A Spring washer Up handle bar Rear mirror assembly Rear mirror Rear mirror stay Rear mirror clamp Clamp spacer not available Hexagon nut A Plane washer B Hexagon bolt A Spring washer 4 Exclusive Parts for GTO XCI Front fender XCI Fender bracket A XCI Fender stay A XCI Fender stay B Hexagon nut A Plane washer Spring washer Up handle bar Front mud guard Front mud guard band Cross recd pan head screw 3-31-

32 REAR FORK REAR CUSHION XCI Half chain case Hexagon bolt B Hexagon bolt A Plane washer A CBK Rear fork complete O Ring Rear fork bush Torque rod bolt Rear fork collar Fork pivot cap Chain adjuster Chain adjuster bolt Hexagon nut C XCI Rear cushion assembly plane washer Hexagon bolt B Hexagon bolt Plane washer A Split pin Plane washer A Hexagon slotted nut 1-32-

33 FUEL TANK OIL TANK FAR Fuel tank complete FBG Fuel tank comp GTO 70 Gold FOG Fuel tank comp GTR 71 Gold PSW Fuel tank comp GTO 71 White Right hand tank stripe Left hand tank stripe Left knee grip Right knee grip Fuel tank filter Tank cap assembly Tank cap gasket Fuel tube Right fuel tube Fuel cock assembly Fuel cock assembly GTO Fuel strainer cup Strainer cup gasket Fuel cock gasket Fuel tube clip FAR Oil tank complete GTR FOG Oil tank comp 71 Gold GTR fiber gasket Hexagon nut A Plane washer A Spring washer Oil gauge Oil tank filter Oil tube C Union connector CBK Oil tank cap complete O ring 1-33-

34 OIL TANK - GTO Oil tank Left oil tank upper bracket Right oil tank upper bracket Oil tank lower bracket Oil tank upper bracket Oil tank set band Oil tank spacer A Oil tank spacer B Oil tank set bolt Oil tank cap complete Oil tank connecting tube Oil tank filter Hexagon bolt B Hexagon nut A Plain washer A Spring washer Cross recd pan head screw Plain washer A Oil connecting clip 1-34-

35 CLUTCH GRIP Clutch grip assembly Left switch case Horn switch contact plate Horn switch button Horn switch spring Left handle wire Left wire clamp Dimmer switch clamp Dimmer switch knob Left switch case cover Cross recd pan head screw Cross recd pan head screw Cross recd pan head screw Pan head screw Spring washer Left handle grip Starter lever assembly hexagon bolt Hexagon nut C Plane washer B Clutch lever Left lever holder Wire adjuster Wire adjuster lock nut Hexagon bolt A 1-35-

36 THROTTLE GRIP Throttle grip assembly Right switch case Right switch case cover Cross recd pan head screw Cross recd pan head screw Right handle grip Throttle grip pipe Right lever holder Front brake lever Wire adjuster Wire adjuster lock nut hexagon bolt Hexagon nut A Hexagon bolt A Plain washer B External toothed washer 1 Exclusive Parts for Throttle Grip with Stop Light Switch Throttle grip assembly Right lever holder Wire adjuster lock nut Wire adjuster Front stop switch Wire harness strap Front stop switch connector Body earth wire Sub wire harness Right switch case cover 1-36-

37 SPEEDOMETER CABLE WIRES Speedometer cable Tachometer cable Throttle wire Carburetor starter wire Front brake wire Clutch wire Wire clamp C Wire harness strap Rear brake wire Brake rod adjuster Brake rod spring Brake arm pin Wire guard spring 5-37-

38 MUFFLER EXHAUST PIPE GTR Left muffler assembly Right muffler assembly Diffuser pipe Hexagon bolt B Plane washer A Hexagon bolt A Plane washer A Spring washer Left exhaust pipe Right exhaust pipe Exhaust pipe clamp hexagon nut Spring washer Muffler joint rubber Muffler joint stopper Cross recd pan head screw Plane washer A 2-38-

39 MUFFLER - GTO GBK Left muffler assembly GBK Right muffler assembly Diffuser pipe Diffuser pipe nut Diffuser pipe seal Left front muffler protector Right front muffler protector Rear muffler protector Band B Band A Band cushion rubber Left muffler stay Right muffler stay Left exhaust pipe Right exhaust pipe Exhaust pipe clamp Muffler joint rubber Muffler joint stopper Cross recd oval head screw Plain washer A Screw cover packing A Screw cover Screw cover packing B Cross recd pan head screw Spring washer Hexagon bolt A Hexagon bolt A Hexagon nut Cross recd oval head screw Plain washer A Hexagon bolt 2-39-

40 DUAL SEAT Dual seat plain washer Hexagon bolt FAR Left cover FOG Left cover Cover knob Cover stopper Supporter pad Hexagon bolt D Passenger touring bar 1-40-

41 FRONT WHEEL -41-

42 FRONT WHEEL Front brake drum Front drum collar Collar supporter Ball bearing oil seal A snap ring Front spoke assembly Front wheel rim Front wheel tire Wheel tube Tire flap Wheel balancing weight A Wheel balancing weight B Front panel complete oil seal Brake shoe complete Brake shoe spring thrust washer Speedometer gear Front brake cam Cam dust seal Brake arm A Brake arm B Rod end A Rod end B Brake arm rod Front arm return spring Brake arm pin A snap ring D snap ring Hexagon bolt A Hexagon nut A Plane washer A Hexagon nut C Front torque link Front link bolt Internal toothed washer Front wheel axle Front axle collar slotted hexagon nut plane washer Split pin 1-42-

43 REAR WHEEL -43-

44 REAR WHEEL Rear brake drum Rear drum collar Collar supporter B Collar supporter B Ball bearing Ball bearing oil seal Rear wheel damper Driven sprocket hexagon bolt Hexagon nut C Spring washer B snap ring Front spoke assembly Front wheel rim Rear wheel tire Wheel tube Tire flap Wheel balancing weight A Wheel balancing weight B Rear panel complete Brake shoe complete Brake shoe spring thrust washer Rear brake cam Cam dust seal Brake arm C Rear arm return spring A snap ring Hexagon bolt A Spring washer Rear torque link Rear link bolt Latch clip Hexagon nut A Plane washer A Spring washer Rear wheel axle Rear axle collar Oil seal collar slotted hexagon nut plane washer Split pin Roller chain assembly Chain joint complete 1-44-

45 HEAD LAMP TAIL LAMP -45-

46 HEAD LAMP TAIL LAMP XCI Head lamp body Head lamp grommet Cross oval head screw Head lamp assembly Head lamp rim assy Head lamp lens comp Socket complete Shield rubber Head lamp bulb Quick acting nut Adjuster spring Square nut Adjuster screw Holder screw Socket set ring Split pin Neutral lamp assembly Speedometer bulb High beam lamp assy Hexagon bolt A Spring washer Tail lamp assembly Tail lamp lens Tail lamp bulb Tail lamp gasket Cross oval head screw Hexagon bolt A Spring washer Hexagon bolt A Hexagon nut A Spring washer External toothed washer Plane washer A Wire harness Wire harness High beam wire Body earth wire Cover tube 1-46-

47 SPEEDOMETER IGNITION COIL MAIN SWITCH -47-

48 SPEEDOMETER IGNITION COIL MAIN SWITCH Speedometer assembly Speedometer bulb Tachometer assembly Left meter holder Right meter holder Speedometer washer Speedometer set spring Meter cushion rubber Hexagon bolt A Plane washer A Horn assembly Hexagon bolt A Spring washer Left ignition coil assy Right ignition coil assy Plug cap complete Hexagon bolt A Spring washer Main switch assy Stop switch complete Stop switch spring Battery Rectifier assembly Pan head screw Plane washer A Plane washer A Spring washer Spring washer Hexagon nut C Regulator assembly Hexagon bolt A Spring washer Fuse assembly Fuse 2-48-

49 TOOL BOX COVER ENGINE PROTECTOR REFLECTORS FBG Left cover 70 Gold PSW Left cover 71 White Cover ornament Cover ornament Eyelet Oil injection label Cover knob Cover stopper FBG Right cover 70 Gold PSW Right cover 71 White Hexagon bolt B Spring washer Plain washer A Toolbox Tool box knob Cover stopper Engine protector Engine protector U bolt Plain washer A Spring washer Hexagon nut A Front reflector assembly Front reflector Reflector bracket Hexagon nut A Spring washer Rear reflector assembly Rear reflector 2-49-

50 SERVICE TOOL SET SPECIAL TOOL SET Index No. Part No. Part Name No. Req'd Service tool set Special tool set 1-50-

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