4ACMH 04 (6E03) 5CMH 04 (6E33)

Transcription

1 MH 04 (6E03) MH 04 (6E33) 1C6E0-700E1 ( 2C6E0-700E1 )

2 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 7. Applicable Serial No. Engine Serial No. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual. 8. Applicable Engine Starting Serial No. Model Serial No. Model Serial No. 6E0K E3K Applicable Colour Code Abbreviation Colour Name Colour Code DBNM2 DARK BLUISH GRAY METALLIC 2 004D 10. Quantity Column Information Column No. Name Of Q ty Column Applicable Model 1 MH 2 MH A2

3 CONTENTS TOP COWLING... A4 CYLINDER & CRANKCASE... A5 INTAKE... B1 STARTER... B3 GENERATOR... B5 ELECTRICAL... B6 BOTTOM COWLING... B7 CONTROL... C2 UPPER CASING & BRACKET... C4 LOWER CASING & DRIVE... C7 REPAIR KIT... D3 INDEX NUMERICAL INDEX... G1 A3

4 FIG. 1 TOP COWLING PART DESCRIPTION 1 6E D TOP COWLING ASSY 1 6E D TOP COWLING ASSY 1 2 6E SEAL E HOLDER, CLAMP BAND E HOOK M00.RIVET E0 W GRAPHIC SET E GRAPHIC, FRONT 1 6E GRAPHIC, FRONT 1 8 6E GRAPHIC, REAR 1 6E GRAPHIC, REAR 1 9 6E INDICATOR, SHIFT H 2819R 31 TAG, WARNING W TOOL KIT 1 1 AP A4

5 FIG. 2 CYLINDER & CRANKCASE PART DESCRIPTION 1 6E0 W S CRANK CYLINDER ASSY 1 6E3 W S CRANK CYLINDER ASSY 1 2 6E S CRANKCASE ASSY 1 6E S CRANKCASE ASSY CHECK VALVE ASSY PIPE, JOINT E NIPPLE, HOSE PIN, DOWEL M16 BOLT, FLANGE M17 BOLT, FLANGE E PIPE, JOINT CLIP M00 HOSE (L100) M28 HOSE (L70) M32 HOSE (L120) M28 HOSE (L70) CLIP E B HOUSING, OIL SEAL MJ5 O-RING M25 OIL SEAL BOLT WASHER E S COVER, CYLINDER HEAD 1 1 6E S COVER, CYLINDER HEAD E A1 GASKET, HEAD COVER 1 1 6E A1 GASKET, HEAD COVER BOLT, FLANGE 4 4 A5

6 FIG. 2 CYLINDER & CRANKCASE PART DESCRIPTION 24 6E S INNER COVER, EXHAUST 1 6E S INNER COVER, EXHAUST E A1 GASKET, EXHAUST INNER COVER 1 6E A1 GASKET, EXHAUST INNER COVER E S OUTER COVER, EXHAUST 1 6E S OUTER COVER, EXHAUST E A1 GASKET, EXHAUST OUTER COVER 1 6E A1 GASKET, EXHAUST OUTER COVER BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE E CRANKSHAFT ASSY 1 6E CRANKSHAFT ASSY E CRANK 1 1 6E CRANK E CRANK 2 1 6E CRANK G PIN, CRANK U0.BEARING V1.BEARING E ROD, CONNECTING WASHER M29 OIL SEAL M48 WASHER, PLATE E PISTON (STD) 1 6E PISTON (STD) 1 A6

7 FIG. 2 CYLINDER & CRANKCASE PART DESCRIPTION 42 6G PISTON RING SET (STD) 1 6J PISTON RING SET (STD) V0 BEARING G PIN, PISTON CIRCLIP E THERMOSTAT E A1 GASKET, UPPER CASING M02 CLIP PLUG, SPARK (NGK BR7HS) 1 1 A7

8 FIG. 3 INTAKE PART DESCRIPTION 1 6E REED VALVE ASSY E0 W REED SET E A2 GASKET, VALVE SEAT BOLT, FLANGE E CARBURETOR ASSY 1 1 6E CARBURETOR ASSY E BODY, FLOAT CHAMBER E GASKET, FLOAT CHAMBER SCREW, WITH WASHER SCREW, PAN HEAD GASKET E FLOAT PIN, FLOAT E NOZZLE, MAIN 1 6E NOZZLE, MAIN JET, MAIN (# 80) F VALVE, NEEDLE E COVER, PLATE E GASKET SCREW, PAN HEAD SCREW, AIR ADJUSTING SPRING, PILOT ADJUSTING SCREW, THROTTLE JET, PILOT (# 46) JET, PILOT (# 52) SCREW, GUIDE SCREW, WITH WASHER 4 4 B1

9 FIG. 3 INTAKE PART DESCRIPTION 25 6E COVER E DIAPHRAGM E GASKET, BODY E BODY E SPRING, DIAPHRAGM E PLATE E DIAPHRAGM E GASKET, BODY E CLIP E A0 GASKET NUT WASHER E COVER E COVER SCREW, PAN HEAD WASHER, PLATE SCREW, TAPPING E ROD, CHOKE E KNOB, CHOKE E KNOB, CHOKE M16 WASHER, PLATE JOINT, CHOKE LEVER BOLT, STUD M08 BOLT, STUD 1 1 B2

10 FIG. 4 STARTER PART DESCRIPTION 1 6E STARTER ASSY 1 6E STARTER ASSY 1 2 6E CASE, STARTER E DRUM, SHEAVE M03.SPRING, SPIRAL E SHAFT, STARTER BOLT NUT M30.WASHER, PLATE PAWL, DRIVE M02.CIRCLIP E SPRING, DRIVE PAWL G COVER *.WIRE (L1850) 1 1 *1 14 6G HANDLE, STARTER E GUIDE, ROPE 1 6E GUIDE, ROPE E SEAL, RUBBER M14.BOLT FLANGE BOLT, FLANGE PLUNGER, STARTER STOP SPRING, COMPRESSION E CABLE COMP., STARTER STOP E STAY 2 1 6E STAY E ARM COLLAR 1 1 B3

11 FIG. 4 STARTER PART DESCRIPTION M18 BOLT, WITH WASHER E LINK CLIP PIN, CLEVIS WASHER, PLATE PIN, COTTER 1 1 B4

12 FIG. 5 GENERATOR PART DESCRIPTION 1 6E ROTOR ASSY E PULLEY, STARTER M14.BOLT FLANGE E BASE ASSY E HOUSING, OIL SEAL E COIL, CHARGE SCREW, WITH WASHER E COIL, PULSER SCREW, WITH WASHER E PULSER COIL ASSY SCREW, WITH WASHER E GROMMET E CLAMP SCREW, WITH WASHER M25 OIL SEAL O-RING BOLT WASHER, SPRING E DAMPER, LOCATING M06 KEY, WOODRUFF NUT WASHER, PLATE E LIGHTING COIL ASSY 1 1 AP 60W 6E LIGHTING COIL ASSY 1 1 AP 40W SCREW, WITH WASHER 2 2 B5

13 FIG. 6 ELECTRICAL PART DESCRIPTION BOLT, FLANGE G PLUG CAP ASSY 1 6E PLUG CAP ASSY 1 3 6E BRACKET, IGNITION COIL E DAMPER, IGNITION COIL E IGNITION COIL ASSY BOLT WASHER GROMMET BOLT E HOLDER E C.D.I. UNIT ASSY BOLT, FLANGE 2 2 B6

14 FIG. 7 BOTTOM COWLING PART DESCRIPTION 1 6E D COWLING, BOTTOM 1 6E D COWLING, BOTTOM 1 2 6E D LEVER, CLAMP BUSH E LEVER, CLAMP WASHER, WAVE SCREW, PAN HEAD NUT M14 GROMMET BOLT, FLANGE E DAMPER, LOCATING 2 2 6E DAMPER, LOCATING E PIPE BOLT, FLANGE E D FUEL TANK COMP E CAP ASSY E DAMPER, LOCATING E GASKET, CAP 1 1 6E GASKET, CAP M37 HOSE (L240) CLIP CLIP E FUEL COCK ASSY 1 1 6E FUEL COCK ASSY E BUSHING E EMBLEM, FUEL COCK E SHAFT, FUEL CHANGE 1 B7

15 FIG. 7 BOTTOM COWLING PART DESCRIPTION 23 6E LEVER, FUEL CHANGE M17 WASHER, PLATE E PIPE, SUCTION E PIPE, FUEL M11 CLAMP M35 NUT J LEVER, COCK M24 SCREW, WITH WASHER M27 HOSE (L125) M62 CLAMP STRAINER HOSE (L45) G FUEL PIPE JOINT COMP E PIPE M21 CLAMP E ENGINE STOP SWITCH ASSY STOPPER Y 00.CAP MARK A MARK C1

16 FIG. 8 CONTROL PART DESCRIPTION 1 6E D HANDLE, STEERING E BUSHING, RUBBER E BUSHING, RUBBER M30 BUSH E COVER, HANDLE STEERING BOLT WASHER, PLATE M33 BUSH E BOLT, FRICTION ADJUSTING E COVER, THROTTLE LEVER SCREW, PAN HEAD PIN, COTTER M22 WASHER, PLATE E GRIP, STEERING HANDLE E RUBBER, HANDLE E INDICATOR, THROTTLE SPRING, COMPRESSION WASHER, PLATE M13 SCREW M09 RIVET E LEVER, THROTTLE E STAY SCREW, PAN HEAD E THROTTLE CABLE ASSY E D HANDLE, GEAR SHIFT O-RING M06 WASHER, WAVE 1 1 C2

17 FIG. 8 CONTROL PART DESCRIPTION WASHER, PLATE E SPRING NUT BOLT WASHER E LEVER, SHIFT ROD BOLT, FLANGE E ROD, SHIFT 1 1 S 6E ROD, SHIFT 1 L WASHER, PLATE PIN, COTTER E CONNECTOR, SHIFT ROD E CONNECTOR, SHIFT ROD BOLT, FLANGE E LABEL, CAUTION A1 2415A 41 LABEL, CAUTION 1 1 C3

18 FIG. 9 UPPER CASING & BRACKET PART DESCRIPTION 1 6E D CASING, UPPER 1 1 S 6E D CASING, UPPER 1 L PIN, DOWEL BOLT WASHER BOLT WASHER NUT M03 NIPPLE, GREASE COVER, UPPER CASING M13 GROMMET E D BRACKET, CLAMP E D BRACKET, CLAMP PAD, TRANSOM CLAMP E SCREW, TRANSOM CLAMP E HANDLE, TRANSOM CLAMP M01 PIN M07 BOLT M03 WASHER, PLATE A PLATE, CLAMP BRACKET NUT, SELF-LOCKING M11 COLLAR BOLT WASHER, PLATE NUT, HEXAGON E D BRACKET, SWIVEL E D BRACKET, SWIVEL C4

19 FIG. 9 UPPER CASING & BRACKET PART DESCRIPTION M03 NIPPLE, GREASE BOLT, FLANGE E LEVER, TILT STOP E KNOB, TILT E BRACKET, SWIVEL BUSHING BOLT, FLANGE SPRING, TORSION SPRING, TORSION E TILT ROD ASSY PLATE, TILT LOCK PIN, SPRING E B PLATE, TILT LOCK M10 SPRING, TORSION M11 SPRING, TORSION BOLT, FLANGE E BUSHING, PIVOT SHAFT E BUSHING, PIVOT SHAFT E BUSHING, PIVOT SHAFT E BUSHING, PIVOT SHAFT E PLATE, FRICTION NUT M05 SPRING, CONICAL L SCREW, FRICTION PIECE L KNOB, STEERING LOCK L INDICATOR L INDICATOR C5

20 FIG. 9 UPPER CASING & BRACKET PART DESCRIPTION M05 RIVET PLUG, WATER CHECK 1 1 AP D:15MM C6

21 FIG. 10 LOWER CASING & DRIVE PART DESCRIPTION 1 6E D LOWER UNIT ASSY 1 1 S 6E D LOWER UNIT ASSY 1 L 2 6E D CASING, LOWER E BUSHING, DRIVE SHAFT E BUSHING, DRIVE SHAFT M14 OIL SEAL U0 BEARING L ANODE BOLT, FLANGE WASHER, INTERNAL TOOTH GASKET PLUG, STRAIGHT SCREW M40 BOLT, WITH WASHER M14 COLLAR E B PLATE E A0 PACKING, LOWER CASING BOLT WASHER E D CAP, LOWER CASING U0 BEARING M12 OIL SEAL O-RING BOLT, FLANGE E HOUSING, WATER PUMP E A0 GASKET, WATER PUMP E INSERT, CARTRIDGE E OUTER PLATE, CARTRIDGE 1 1 C7

22 FIG. 10 LOWER CASING & DRIVE PART DESCRIPTION 27 6E DAMPER, WATER SEAL E IMPELLER PIN, DOWEL BOLT PIN, DOWEL E PLATE E TUBE, WATER 1 1 S 6E TUBE, WATER 1 L DAMPER, WATER SEAL E SHAFT, DRIVE 1 1 S 6E SHAFT, DRIVE 1 L M01 CLIP E PINION CIRCLIP M49 WASHER, PLATE E GEAR E GEAR M50 WASHER, PLATE E CLUTCH, DOG PIN, STRAIGHT RING, CROSS PIN SPRING, COMPRESSION PLUNGER, SHIFT E SHAFT, PROPELLER L SPACER L NUT, PROPELLER PIN, COTTER 1 1 D1

23 FIG. 10 LOWER CASING & DRIVE PART DESCRIPTION M54 WASHER, PLATE E SHIFT CAM ASSY 1 1 S 6E SHIFT CAM ASSY 1 L 54 6G BOOT, SHIFT ROD E EL PROPELLER (3X7-1/2"X8"-BA) 1 1 UR 6E EL PROPELLER (3X7-1/2"X7"-BA) 1 1 UR 6E EL PROPELLER (3X7-1/4"X6-1/2"-BA) 1 1 UR 56 6E B HOUSING, BEARING 1 L 57 6E BUSHING, DRIVE SHAFT 1 L M03 CIRCLIP 1 L SCREW, PAN HEAD 2 L WASHER, PLATE 2 L D2

24 FIG. 11 REPAIR KIT PART DESCRIPTION 1 6E0 W0001 A4 POWER HEAD GASKET KIT 1 6E3 W0001 A4 POWER HEAD GASKET KIT O-RING M25.OIL SEAL E A1.GASKET, EXHAUST INNER COVER 1 6E A1.GASKET, EXHAUST INNER COVER 1 5 6E A1.GASKET, EXHAUST OUTER COVER 1 6E A1.GASKET, EXHAUST OUTER COVER 1 6 6E A1.GASKET, HEAD COVER 1 1 6E A1.GASKET, HEAD COVER M29.OIL SEAL M25.OIL SEAL MJ5.O-RING E A2.GASKET, VALVE SEAT E A0.GASKET E GASKET, FLOAT CHAMBER GASKET E A1.GASKET, UPPER CASING DAMPER, WATER SEAL E0 W CARBURETOR REPAIR KIT E A0.GASKET E GASKET, FLOAT CHAMBER SCREW, WITH WASHER GASKET E FLOAT PIN, FLOAT F VALVE, NEEDLE 1 1 D3

25 FIG. 11 REPAIR KIT PART DESCRIPTION 24 6E GASKET SCREW, AIR ADJUSTING E DIAPHRAGM E DIAPHRAGM E0 W0001 C1 LOWER UNIT GASKET KIT M14.OIL SEAL GASKET E A0.PACKING, LOWER CASING E A0.GASKET, WATER PUMP M12.OIL SEAL O-RING E0 W0078 A3 WATER PUMP REPAIR KIT E HOUSING, WATER PUMP E A0.GASKET, WATER PUMP E INSERT, CARTRIDGE E OUTER PLATE, CARTRIDGE E DAMPER, WATER SEAL E IMPELLER BOLT PIN, DOWEL E0 W0078 0A CHROME PUMP KIT E INSERT, CARTRIDGE E OUTER PLATE, CARTRIDGE 1 1 D4

26 NUMERICAL INDEX PART PART PART PART PART PART 6E S E S E A E A E E E E E E E G J E E G E G E E E A E E E A E E E E E E E E E E F E E E S 2 2 6E S 2 2 6E E B E E E E E E E E E G E E E E E E G E D A1 2415A E E E E G E E E E E E E E E E E E E J E E E E E E E E H 2819R E S E S E A E A E S E S E A E A E E E E D 8 1 6E E E E E E E E E E E L E E E E E L E D 1 1 6E D 1 1 6E E E E E E E E D 7 1 6E D E D 7 2 6E E D E D A E E E E E D E D E E B E E D E E E E E E G E E E L L E E A E E E E E E E E E E D 9 1 6E D 9 1 6E A L E D E D E D E A E E E E B E B E D E E E E E E L E E EL E EL E EL L E E E E E E E G E Y A E E E E E E E E E E0 W0001 A E3 W0001 A E0 W0001 C E0 W E0 W E0 W0078 0A E0 W0078 A E0 W S 2 1 6E3 W S 2 1 6E0 W W M M M M M M M M G1

27 NUMERICAL INDEX PART PART PART PART PART PART M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M MJ MJ U U V V M M M G2

28 MH/MH PARTS CATALOGUE 2003 by Yamaha Motor Co., Ltd. 1st edition, May 2003 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.