PW50 (5PG4) EUROPE,JAPAN 2A5PG 300E1

Transcription

1 PW50 (5PG4) OPE,JAPAN 2A5PG 300E1 A2

2 PW50 PARTS CATALOGUE 2001 by Yamaha Motor Co., Ltd. 1st Edition, May 2001 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. A3

3 A4

4 FOREWORD This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. PW50(5PG4) 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News. 2. Abbreviations The Following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Local Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) 3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY.JET, PILOT.NOZZLE, MAIN 4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. EXAMPLE PART DESCRIPTION Q TY REMARKS 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 1M REFLECTOR 1 5. Applicable colors of graphics are represented in the REMARKS as shown below. PART DESCRIPTION Q TY REMARKS 2N X5.FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 for MXR 6. Applicable Serial No. Engine Serial No. Frame Serial No. 7. Note that the illustrations for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual. 8. The asterisk (*) before a reference number indicates modification items after the first edition. A5

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross refer the model code production code No. in the catalogue to the model code production code No. indicated on the Model Label affixed onto the product concemed. (2) Model Label Indication a b xxxx xxx x c (3) Model Label Affixing Location a: Model Type Code b: Production Code No. c: Colouring Type 4TW1 010 A (4) Model Code Production Code Number of Model Listed in This Parts Catalog Model Code Production Code No. Country (destination) 010 AUSTRIA 020 BELGIUM 020 NETHERLANDS 030 SWITZERLAND 040 DENMARK 040 FINLAND 040 IRELAND 5PG4 040 NORWAY 050 SPAIN 070 ENGLAND 080 GREECE 090 JAPAN 100 PORTUGAL 110 SWEDEN 120 S.AFRICA Model Code Production Code No. Country (destination) (5) Colouring Information Colouring type code Colour code Colour Name Abbreviation A 0583 DEEP PURPLISH BLUE SOLID E DPBSE A6

6 FIG. 1 CYLINDER PART DESCRIPTION REMARKS 1 4J HEAD, CYLINDER GASKET, CYLINDER HEAD PLUG, SPARK (NGK BPR4HS) PLUG, SPARK 1 4 4J CYLINDER PT GASKET, CYLINDER BOLT, STUD NUT, FLANGE B2

7 FIG. 2 CRANKSHAFT. PISTON PART DESCRIPTION REMARKS 1 3L CRANKSHAFT ASSY L CRANK L CRANK U PIN, CRANK E ROD, CONNECTING N7.BEARING KEY, WOODRUFF WASHER WASHER NUT BEARING OIL SEAL OIL SEAL U A0 PISTON (STD) U PISTON (0.25MM O/S) AP 18U PISTON (0.50MM O/S) AP 15 3L PIN, PISTON PISTON RING SET (STD) PISTON RING SET (0.25MM O/S) AP PISTON RING SET (0.50MM O/S) AP CIRCLIP BEARING B3

8 FIG. 3 OIL PUMP PART DESCRIPTION REMARKS 1 3L OIL PUMP ASSY OIL SEAL O RING GASKET SCREW PLATE, ADJUSTING NUT BOLT, UNION L GEAR, WORM WHEEL (56T) PIN, SPRING CIRCLIP L PIPE, DELIVERY CLIP SCREW, PAN HEAD SCREW, PAN HEAD L COVER, OIL PUMP L COVER, OIL PUMP SCREW, TAPPING B4

9 FIG. 4 INTAKE PART DESCRIPTION REMARKS 1 3L REED VALVE ASSY L REED, VALVE L STOPPER, REED VALVE SCREW, PAN HEAD WASHER L PLATE,REED VALVE HK GASKET, VALVE SEAT L GASKET, VALVE SEAT L MANIFOLD, INTAKE SCREW, PAN HEAD X CASE, AIR CLEANER X CAP, CLEANER CASE X ELEMENT, AIR CLEANER SCREW, PAN HEAD WASHER, PLATE X JOINT, AIR CLEANER CLIP X STAY SCREW, WITH WASHER B5

10 FIG. 5 CARBURETOR PART DESCRIPTION REMARKS 1 4X CARBURETOR ASSY L GASKET, FLOAT CHAMBER JET, MAIN (# 70) STD JET, MAIN (# 65) UR JET, MAIN (# 75) UR 4 3L NOZZLE, MAIN L JET, PILOT (# 40) SCREW, PAN HEAD L GASKET L CABLE ADJUST SCREW SET R CAP L FLOAT L NEEDLE VALVE ASSY PIN, FLOAT L VALVE, THROTTLE R 1490J 00.NEEDLE SET SPRING, THROTTLE VALVE R THROTTLE SCREW SET PLUNGER, STARTER SPRING, PLUNGER SCREW, PAN HEAD WASHER, SPRING L AIR SCREW SET NUT SCREW, PAN HEAD PIPE L AIR SCREW SET B6

11 FIG. 5 CARBURETOR PART DESCRIPTION REMARKS 26 1M SEAL V INSULATOR B7

12 FIG. 6 EXHAUST PART DESCRIPTION REMARKS 1 4X EXHAUST PIPE ASSY X GASKET, EXHAUST PIPE SCREW BOLT WASHER, SPRING WASHER, PLATE X PROTECTOR ASSY SCREW, PAN HEAD WASHER, PLATE RV WASHER, PROTECTOR X GASKET, MUFFLER CLIP X SILENCER ASSY SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE BOLT WASHER, SPRING WASHER, PLATE B8

13 FIG. 7 CRANKCASE PART DESCRIPTION REMARKS 1 4X CRANKCASE PIN, DOWEL SCREW, PAN HEAD J CRANKCASE L HOLDER SCREW, PAN HEAD E DAMPER, ENGINE MOUNT J COVER, GENERATOR SCREW, PAN HEAD X COVER, CRANKCASE L BUSH PIN, DOWEL L GASKET, CRANKCASE COVER SCREW, PAN HEAD SCREW, PAN HEAD BOLT, WASHER BASED GASKET J PLUG, OIL O RING BOLT J PLATE SCREW, PAN HEAD WASHER, SPRING X PROTECTOR X CLAMP B9

14 FIG. 8 STARTER PART DESCRIPTION REMARKS 1 3L KICK SHAFT ASSY L GUIDE, SPRING SPRING, TORSION J KICK CRANK ASSY T COVER, KICK LEVER BOLT L GEAR, KICK PINION (13T) L CLIP L GEAR, PUMP DRIVE OIL SEAL B10

15 FIG. 9 CLUTCH PART DESCRIPTION REMARKS 1 3L GEAR, PRIMARY DRIVE (33T) L ABSORBER L ABSORBER L PLATE, THRUST L SPACER COLLAR KEY, STRAIGHT WASHER, CONICAL SPRING NUT CIRCLIP WASHER, PLATE L CLUTCH CARRIER ASSY L WASHER T DAMPER, CLUTCH WEIGHT L SPRING, CLUTCH WEIGHT L SHAFT, CLUTCH WEIGHT L CLUTCH HOUSING COMP CIRCLIP B11

16 FIG. 10 TRANSMISSION PART DESCRIPTION REMARKS 1 3L MAIN AXLE COMP. (15T) L SHIM, PINION L PLATE, COVER L STOPPER BOLT L PINION, DRIVEN BEARING L SHIM, THRUST L COLLAR, DISTANCE SCREW OIL SEAL B12

17 FIG. 11 FRAME PART DESCRIPTION REMARKS 1 36E FRAME COMP YB NUT, SELF LOCKING BOLT, WASHER BASED B13

18 FIG. 12 FRONT FENDER PART DESCRIPTION REMARKS 1 3PT FENDER, FRONT SCREW, WITH WASHER PT GRAPHIC E STAY, FENDER B14

19 FIG. 13 SIDE COVER PART DESCRIPTION REMARKS 1 3PT COVER, SIDE SCREW, WITH WASHER BOLT, WITH WASHER X DAMPER, LOCATING PT 2173L 60 GRAPHIC SET PT COVER, SIDE PT COVER, SIDE SCREW, WITH WASHER X TOOL KIT B15

20 FIG. 14 OIL TANK PART DESCRIPTION REMARKS 1 4X TANK, OIL Y OIL TANK CAP ASSY GROMMET X PIPE, OIL SPRING, COMPRESSION CLIP X4 2172K 00 BRACKET X GROMMET X GUARD, MUD C2

21 FIG. 15 REAR ARM. SUSPENSION PART DESCRIPTION REMARKS 1 3L REAR ARM COMP LGB BOLT WASHER, SPRING X REAR ARM COMP J END BEARING OIL SEAL BOLT, WASHER BASED NUT, FLANGE WASHER, PLATE BUSH, REAR SHOCK ABSORBER PT SHOCK ABSORBER ASSY, REAR SL BOLT WASHER, SPRING A7 WASHER, PLATE A0 WASHER, PLATE BOLT, WASHER BASED C3

22 FIG. 16 DRIVE SHAFT PART DESCRIPTION REMARKS 1 4J HOUSING, DRIVE SHAFT M GEAR, DRIVE PINION BEARING (B6201) L SHIM, DRIVE PINION BEARING (B6201) SCREW SPACER J RING GEAR COMP BEARING (B6202RS) SPACER L PLATE, COVER BOLT J COVER, HOUSING BOLT, FLANGE BUSH, REAR SHOCK ABSORBER BEARING (B6202) A9 O RING L SHAFT DRIVE ASSY SPRING, COMPRESSION L RETAINER, SPRING CIRCLIP C4

23 FIG. 17 FRONT FORK PART DESCRIPTION REMARKS 1 3PT FRONT FORK ASSY SL 2 3PT UNDER BRACKET COMP YJ RACE, BALL PT INNER TUBE COMP E SEAL, DUST CIRCLIP V METAL, SLIDE E COLLAR R SPRING, REBOUND X OUTER TUBE COMP. (L.H) SL 11 4X SPRING, FRONT FORK L RUBBER E SEAT, SPRING LOWER PT FRONT FORK ASSY (R.H) SL BOLT, FLANGE X CROWN, HANDLE UNI CHROME (BLACK) BOLT, WASHER BASED WASHER H3 WASHER, PLATE E RACE, BALL E RACE, BALL PT RACE, BALL BALL X PLATE SCREW, WITH WASHER C5

24 FIG. 18 FUEL TANK PART DESCRIPTION REMARKS 1 3PT FUEL TANK COMP FG CAP ASSY HOSE (L350) X FUEL COCK ASSY GROMMET WASHER, PLATE F4 COLLAR BOLT NUT, CROWN R DAMPER, LOCATING V BAND, TANK FITTING E PIPE, FUEL CLIP HOSE (L130) CLIP SCREW, WITH WASHER PT GRAPHIC SET C6

25 FIG. 19 SEAT PART DESCRIPTION REMARKS 1 3PT SINGLE SEAT ASSY PT COVER, SEAT C7

26 FIG. 20 FRONT WHEEL PART DESCRIPTION REMARKS 1 5M UJ WHEEL COMP RW SPACER E FLANGE, SPACER OIL SEAL T PLATE, BRAKE SHOE LGB OIL SEAL PT W253A 10 BRAKE SHOE KIT E SPRING, RETURN PLUG, TAPER T LEVER, CAMSHAFT E CAMSHAFT BOLT NUT TIRE ( ) UR INOUE TIRE ( PR M29) UR BRIDGESTONE TUBE (2.50/ ) INOUE BEARING (B6200) NTN 17 2T RING N AXLE, WHEEL COLLAR NUT, SELF LOCKING WASHER, PLAIN E 2539F 00 PLATE 1 3 C8

27 FIG. 21 REAR WHEEL PART DESCRIPTION REMARKS 1 5M UJ REAR WHEEL COMP RW TIRE ( ) UR INOUE TIRE ( PR M29) UR BRIDGESTONE TUBE (2.50/ ) INOUE 4 2T RING PT W253A 10 BRAKE SHOE KIT E SPRING, RETURN L CAMSHAFT L LEVER, CAMSHAFT BOLT NUT, SELF LOCKING E WASHER WASHER, PLATE X RING A5 COLLAR E 2539F 00 PLATE 1 3 C9

28 FIG. 22 STEERING HANDLE. CABLE PART DESCRIPTION REMARKS 1 3PT HANDLEBAR NUT, U E WASHER X GRIP X TUBE, THROTTLE GUIDE X GRIP (RIGHT) CONNECTOR, CABLE X CABLE, THROTTLE X CABLE, THROTTLE X CABLE, PUMP X CABLE, STARTER PT CABLE, BRAKE TB BAND, SWITCH CORD SPRING, COMPRESSION NUT PIN X CABLE, BRAKE SPRING, COMPRESSION NUT PIN R PROTECTOR, HANDLEBAR YAMAHA BLACK BAND, SWITCH CORD C10

29 FIG. 23 STAND. FOOTREST PART DESCRIPTION REMARKS FOOTREST UNICHROME (BLACK) 2 4X COVER, FOOTREST PIN, CLEVIS WASHER, PLATE PIN, COTTER SPRING, TORSION X STAND, MAIN YB 8 3L BRACKET, MAIN STAND SPRING, TENSION X STOPPER, MAIN STAND PIN, CLEVIS CLIP WASHER, PLATE BOLT WASHER, PLATE C11

30 FIG. 24 GENERATOR PART DESCRIPTION REMARKS 1 3L M0 ROTOR ASSY PT BASE ASSY X M0.COIL, LIGHTING Y M0.COIL, CHARGE L M0.COIL, PULSER PT 8131X 00.CORD ASSY SCREW, PAN HEAD SCREW, PAN HEAD SCREW, PAN HEAD WASHER, SPRING SCREW, PAN HEAD WASHER, SPRING SCREW, FLAT HEAD C12

31 FIG. 25 HANDLE SWITCH. LEVER PART DESCRIPTION REMARKS 1 2T LEVER SCREW NUT, U PT LEVER HOLDER ASSY (RIGHT) T LEVER SCREW SCREW, PAN HEAD NUT, U BAND, SWITCH CORD TB BAND, SWITCH CORD X STOPPER CLAMP C13

32 FIG. 26 ELECTRICAL 1 PART DESCRIPTION REMARKS 1 3PT C.D.I. UNIT ASSY SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE PT CONTROL UNIT ASSY J BAND JP IGNITION COIL ASSY SCREW, PAN HEAD PLUG CAP ASSY PT WIRE HARNESS ASSY K DIODE ASSY C14

33 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID 3PT W253A 10 C 8 C 9 4J B B 2 4J B 2 3PT B 2 3L B 3 3L B 3 3L B B B B 3 18U A0 B 3 3L B 3 18U B 3 18U B 3 2E B 3 54U B 3 3L B 4 3L B B 4 3L B 4 3L B 10 3L B 5 3L B 5 3L B 5 3L B 5 3HK B 5 3L B 5 3L B 5 4X B 6 36R B 6 17L B 6 17L B 6 3L B B B 6 3L B 6 3L B 6 1R B B 6 3L B 6 3L B B 6 3L B B 6 3L B B B B 6 1V B 7 4X B 5 4X B 5 4X B 5 4X B 5 4X B 5 4X B 8 4X B 8 4X B 8 4X B 8 4X B 8 3RV B 8 36R 1490J 00 B 6 1M B 7 4X B 9 4J B 9 4J B 9 3L B 9 2E B 9 4J B 9 4J B 9 3L B 4 4X B 9 3L B 4 3L B 9 4X B 9 4X B 9 3L B 10 2T B 10 17J B 10 3L B 10 3L B 10 3L B 10 3L B 11 3L B 11 3L B 11 3L B 11 3L B 11 3L B 11 3L B 11 3L B 11 3L B 11 2T B 11 3L B 11 3L B 9 3L B 12 3L B 12 3L B 12 3L B 12 3L B 12 3L B 12 15L B 12 15L C 4 36E B 13 3PT B 14 36E B 14 4X C 5 3PT B 14 4X C 2 3PT B 15 4X4 2172K 00 C 2 3PT 2173L 60 B 15 3PT B 15 3PT B 15 4X C 2 4X C 2 1Y C 2 4X C 2 3L C 3 4X C 3 4J C 3 3PT C C 3 C 4 3PT C 5 3PT C 5 4X C 5 3PT C 5 2E C 5 54V C 5 4X C 5 2E C 5 2E C 5 36R C 5 3L C 5 3PT C 5 3PT C 5 2E C 5 2E C 5 3YJ C 5 4X C 5 3PT C 6 59V C 6 3R C 6 4X B 15 3PT C 6 36E C 6 4X C 6 2FG C 6 3PT C 7 3PT C 7 2E C 8 2T C 8 2E C 8 C 9 2E C 8 2T C 8 5M UJ C 8 4N C 8 2T C 8 C 9 4X C 9 3L C 9 3L C 9 36E 2539F 00 C 8 C 9 5M UJ C 9 2E C 9 3PT C 10 36R C 10 2E C 10 4X C 10 4X C 10 4X C 10 4X C C 10 4X C 10 4X C 10 4X C 10 4X C 10 3PT C 10 4X C 10 4X C 11 4X C 11 3L C 11 4X C C 11 4X B 15 4J C 4 3L C 4 59M C 4 3L C 4 4J C 4 4J C 4 3L C 4 3PT 8131X 00 C 12 4X M0 C 12 3K C 14 4JP C C 14 3PT C 14 3PT C 13 2T C 13 2T C 13 3TB C 10 C C C 10 4Y M0 C 12 3PT C 14 4J C 14 3L M0 C 12 3PT C 12 3L M0 C 12 3PT C C C C B C C B B B B B C C B C B B B 5 C B B 14 B 15 C B B C C C C C A0 C C C H3 C A7 C C B B B C C C B B C F4 C C A5 C B B B B C C C C 2 C C B B B C C C C C C C C C B C C 4 M1

34 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID C C B C B C B C B C B 8 B 9 C 3 C B 5 B 8 C B 8 C B 8 C B B B B B B C C B C B B A9 C C C C C C B B B N7 B B C B C C C 8 C C 8 C C 8 C B B C C C B C C B B C C B C B C B C B B B B B C C B B C B B B C B B B B 5 B C C C B B B 9 M2

35 CONTENTS ENGINE CYLINDER... CRANKSHAFT. PISTON... OIL PUMP... INTAKE... CARBURETOR... EXHAUST... CRANKCASE... STARTER... CLUTCH... TRANSMISSION... CHASSIS FRAME... FRONT FENDER... SIDE COVER... OIL TANK... REAR ARM. SUSPENSION... DRIVE SHAFT... FRONT FORK... FUEL TANK... SEAT... FRONT WHEEL... REAR WHEEL... STEERING HANDLE. CABLE... STAND. FOOTREST... GENERATOR... HANDLE SWITCH. LEVER... ELECTRICAL 1... INDEX B2 B3 B4 B5 B6 B8 B9 B10 B11 B12 B13 B14 B15 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 NUMERICAL INDEX... M1