40VEO 01(63C0) 50HETO 01(62X0) 50HEDO 01(62X1) 50HMO 01(63G0) 50HMHO 01(63G0) 1Z63C 664E1

Transcription

1 40V 01(63C0) 50H 01(62X0) 50H 01(62X1) 50H 01(63G0) 50H 01(63G0) 1Z63C 664E1

2 FOREWORD This Parts Catalogue is relatedto the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 40V 01(63C0), 50H 01(62X0), 50H 01(62X1), 50H 01(63G0), 50H 01(63G0) 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News. 2. Abbreviations The Following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Local Made (Parts need to be ordered locally) O/S Over Size 3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. EXAMPLE CARBURR ASSY.JET, PILOT.NOZZLE, MAIN 4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. EXAMPLE PART DESCRIPTION REMARKS 6E C.D.I. MAGN ASSY 1 6E ROTOR ASSY 1 6E PULLY, STARTER 1 E EH EHT 5. Quantity Column Information NAME for Q TY COLUMN APPLICABLE DEL 50H 50V 40V 50H MH0 50H 6. Applicable Starting Serial No. and Color Code 1) Engine Starting Sserial No. 40V L : H L : H L : ) Color Code 50H S : H S : Color Code Color Name Abbreviation 004D DARK BLUISH GRAY METALLIC 2 DBNM2 7. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual. 8. The asterisk (*) before a reference number indicates modification items after the first edition.

3 CONTENTS TOP COWLING... 1 CYLINDER. CRANKCASE... 2 CRANKSHAFT. PISTON... 4 INTAKE... 5 CARBURR... 7 OIL PUMP OIL PUMP FUEL STARTER GENERATOR ELECTRICAL ELECTRICAL ELECTRICAL STARTING TOR BOTTOM COWLING STEERING CONTROL BRACKET BRACKET BRACKET BRACKET POWER TRIM & TILT ASSY UPPER CASING LOWER CASING. DRIVE LOWER CASING. DRIVE FUEL TANK STEERING GUIDE RETE CONTROL BOX RETE CONTROL ASSY RETE CONTROL ASSY METER REPAIR KIT REPAIR KIT INDEX NUMERICAL INDEX... 65

4 FIG. 1 TOP COWLING PART DESCRIPTION REMARKS 1 62X D TOP COWLING ASSY H 62X D TOP COWLING ASSY H 63D D TOP COWLING ASSY 1 40V 2 6H SEAL, RUBBER H SEAL H HOOK H HOOK M01.RIVET H D.LDING, AIR DUCT 1 1 6H D.LDING, AIR DUCT M99.BOLT, WITH WASHER X GRAPHIC, FRONT H 63D GRAPHIC, FRONT 1 40V 10 62X GRAPHIC, REAR H 63D GRAPHIC, REAR 1 40V 11 63D W GRAPHIC SET D MARK D 2177H 00.DISK CAP H SEAL H SEAL H BAND M03.PLUG M06.NUT, SPRING D MARK, COWLING D MARK, COWLING

5 FIG. 2 CYLINDER. CRANKCASE PART DESCRIPTION REMARKS 1 63D W D CRANK CYLINDER ASSY SPEC 63D W D CRANK CYLINDER ASSY 1 1 SPEC 2 6H CRANKCASE ASSY SPEC 6H CRANKCASE ASSY 1 1 SPEC CHECK VALVE ASSY PIPE, JOINT H NIPPLE, HOSE PIPE, JOINT CHECK VALVE ASSY PIPE, JOINT SPEC M19 BOLT, WITH WASHER M13 BOLT, WITH WASHER PIN, DOWEL M46 HOSE (L360) M27 HOSE (L310) M24 HOSE (L240) CLIP MA3 HOSE (L200) CLIP H HANGER, ENGINE BOLT ANODE SCREW, FLAT HEAD D HEAD, CYLINDER D A1 GASKET, CYLINDER HEAD M00 PLUG, STRAIGHT SCREW GASKET

6 FIG. 2 CYLINDER. CRANKCASE PART DESCRIPTION REMARKS 26 63D M COVER, CYLINDER HEAD D A0 GASKET, HEAD COVER M29 BOLT, WITH WASHER BOLT WASHER, PLATE E THERSTAT H M COVER, THERSTAT J A0 GASKET, COVER BOLT WASHER, PLATE H M OUTER COVER, EXHAUST H M INNER COVER, EXHAUST H A0 GASKET, EXHAUST INNER COVER H A0 GASKET, EXHAUST OUTER COVER M37 HOSE (L240) CLIP BOLT WASHER, PLATE PLUG, SPARK (NGK BR8HS 10) H PLUG, SPARK (NGK BR7HS 10) 3 40V 3

7 FIG. 3 CRANKSHAFT. PISTON PART DESCRIPTION REMARKS 1 6H A1 GASKET, OIL SEAL HOUSING H B HOUSING, OIL SEAL M28 OIL SEAL M01 OIL SEAL M21 O RING BOLT WASHER H CRANKSHAFT ASSY H GEAR, DRIVE U8.BEARING CIRCLIP WASHER, PLATE H PISTON (STD) H PISTON (0.25MM O/S) AP 6H PISTON (0.50MM O/S) AP 14 63D PISTON RING SET (STD) D PISTON RING SET (0.25MM O/S) AP 63D PISTON RING SET (0.50MM O/S) AP PIN, PISTON M02 PIN, DOWEL H WASHER, PISTON PIN H CLIP, PISTON PIN

8 FIG. 4 INTAKE PART DESCRIPTION REMARKS 1 6H REED VALVE ASSY H4 W REED SET SCREW, PAN HEAD WASHER, PLATE H MANIFOLD H MANIFOLD H PIPE, JOINT H PIPE, JOINT H PLATE,REED VALVE H A1 GASKET, VALVE SEAT BOLT WASHER, PLATE H GASKET H HINGE BOLT H SILENCER, INTAKE H SILENCER, INTAKE H SEAL SCREW, PAN HEAD SCREW, PAN HEAD M05 WASHER H ROD, CHOKE JOINT, CHOKE LEVER H KNOB, CHOKE H ROD, CHOKE J JOINT, CHOKE LEVER J GROMMET

9 FIG. 4 INTAKE PART DESCRIPTION REMARKS 25 6H ROD, ACCEL. LEVER G GROMMET GROMMET M19 CLAMP MA5 HOSE (L150) CLIP H PIPE CLIP

10 FIG. 5 CARBURR PART DESCRIPTION REMARKS 1 62X CARBURR ASSY H 62W CARBURR ASSY H 63D CARBURR ASSY V 2 62X CARBURR ASSY H 62W CARBURR ASSY H 63D CARBURR ASSY V 3 62X CARBURR ASSY H 62W CARBURR ASSY H 63D CARBURR ASSY V SCREW, WITH WASHER K SCREW WASHER, PLATE V SCREW, STOP # SPRING, COMPRESSION #2 9 6H COLLAR #3 10 6H PIN, FLOAT ARM SCREW, PAN HEAD CLIP PIN, FLOAT H FLOAT H PLATE #1,3 16 6H PLATE #2 6H PLATE 1 1 #2 17 6H GASKET, FLOAT CHAMBER H BODY, FLOAT CHAMBER #1,3 6H BODY, FLOAT CHAMBER #2 6H BODY, FLOAT CHAMBER 3 3 7

11 FIG. 5 CARBURR PART DESCRIPTION REMARKS 19 6H SCREW, DRAIN O RING X JET, NEEDLE H 62W JET, NEEDLE H 63D JET, NEEDLE 3 40V JET, MAIN (#125) H JET, MAIN (#130) H JET, MAIN (#115) 2 40V #1,3 63D JET, MAIN (#118) 1 40V # CAP X JET (#62) H 6H JET (#60) 3 40V SPRING SCREW, PILOT H NEEDLE VALVE ASSY O RING H COVER H O RING H SCREW H CLIP H PIPE D PRIME STARTER ASSY SCREW, PAN HEAD NUT SCREW, BIND L VALVE, CHECK H BODY

12 FIG. 5 CARBURR PART DESCRIPTION REMARKS 40 6H O RING H DIAPHRAGM H GASKET, BODY BOLT WASHER, PLATE

13 FIG. 6 OIL PUMP 1 PART DESCRIPTION REMARKS 1 63D OIL INJECTION PUMP ASSY MA7.O RING M93 WASHER, PLATE H GEAR, DRIVEN H COLLAR, DISTANCE M04 O RING M39 BOLT M40 BOLT M44 HOSE (L250) M23 HOSE (L408) MA6 HOSE (L90) M02 CLIP M02 CLIP M20 CLAMP H ROD, LINK H JOINT, LINK WASHER, PLATE M03 CLIP NUT E JOINT, LINK D OIL TANK COMP M15 HOSE (L360) M08 CLIP D 2175R 00 HOOK, BAND D 2176M 00 HOOK H OIL TANK CAP ASSY M23 HOSE (L85)

14 FIG. 6 OIL PUMP 1 PART DESCRIPTION REMARKS 28 6H WASHER, SPECIAL D BREATHER H HOOK, CHAIN BALL M04 CLIP M17 HOSE (L300) M01 HOSE H CHAIN, BALL J STRAINER, OIL J GASKET, STRAINER COVER L PIPE, OIL CLIP A DAMPER, IGNITION COIL PIPE M65 BOLT, WITH WASHER M67 BOLT, WITH WASHER M87 HOSE (L110) E VALVE, CHECK M02 CLIP M08 CLIP D OIL LEVEL GAUGE ASSY

15 FIG. 7 OIL PUMP 2 PART DESCRIPTION REMARKS 1 63D OIL INJECTION PUMP ASSY MA7.O RING M93 WASHER, PLATE H GEAR, DRIVEN H COLLAR, DISTANCE M04 O RING M39 BOLT M40 BOLT M44 HOSE (L250) M23 HOSE (L408) MA6 HOSE (L90) M02 CLIP M02 CLIP M20 CLAMP H ROD, LINK H JOINT, LINK WASHER, PLATE M03 CLIP NUT E JOINT, LINK D OIL TANK COMP M15 HOSE (L360) M08 CLIP H TUBE, FILLER M30 CLAMP D 2175R 00 HOOK, BAND D 2176M 00 HOOK

16 FIG. 7 OIL PUMP 2 PART DESCRIPTION REMARKS 28 6H OIL TANK CAP ASSY H CHAIN, BALL J WASHER, SPECIAL H WASHER, SPECIAL M23 HOSE (L85) D BREATHER M04 CLIP M17 HOSE (L300) M01 HOSE J STRAINER, OIL J GASKET, STRAINER COVER L PIPE, OIL CLIP A DAMPER, IGNITION COIL PIPE M65 BOLT, WITH WASHER M67 BOLT, WITH WASHER M87 HOSE (L110) E VALVE, CHECK M02 CLIP M08 CLIP M86 CLAMP D OIL LEVEL GAUGE ASSY

17 FIG. 8 FUEL PART DESCRIPTION REMARKS 1 6G FUEL PIPE JOINT COMP BOLT WASHER CLIP N FILTER ASSY N ELEMENT, FILTER N CUP, FILTER O RING H BRACKET, FILTER BOLT NUT H PIPE CLIP FUEL PUMP ASSY A BODY DIAPHRAGM GASKET, BODY NUT DIAPHRAGM GASKET, BODY SCREW, PAN HEAD WASHER, SPRING A VALVE, CHECK A SCREW, PAN HEAD A BODY A0 GASKET, FUEL PUMP BOLT

18 FIG. 8 FUEL PART DESCRIPTION REMARKS WASHER HOSE PIPE, JOINT HOSE (L45) H PIPE H PIPE CLIP H PIPE, FUEL M11 CLAMP W TOOL KIT E PLUG, WATER CHECK AP D:12.5MM 15

19 FIG. 9 STARTER PART DESCRIPTION REMARKS 1 6H D STARTER ASSY H CASE, STARTER PIN, SPRING H D.GUIDE, ROPE BOLT WASHER, PLATE H SEAL, RUBBER A DAMPER F ROLLER, WIRE M69.COLLAR BOLT WASHER, SPRING WASHER, PLATE NUT, HEXAGON H STAY HANDLE, STARTER F COVER *.WIRE (L:2095MM) H DRUM, SHEAVE SPRING, SPIRAL H SHAFT, STARTER F3.WASHER, PLATE BOLT NUT, HEXAGON PAWL, DRIVE 1 1 * CUT FROM 50M ROLLS, PART , CUTTING LENGTH 2.095M 16

20 FIG. 9 STARTER PART DESCRIPTION REMARKS M02.CIRCLIP H SPRING, DRIVE PAWL BOLT WASHER PIN, DOWEL D D STAY BOLT WASHER, PLATE BOLT WASHER, PLATE H STAY BOLT WASHER, PLATE H PULLEY, STARTER J A0 GASKET, HOLE COVER BOLT WASHER, PLATE M66 COLLAR D ARM BOLT WASHER D CABLE COMP., STARTER STOP PLUNGER, STARTER STOP SPRING, COMPRESSION

21 FIG. 10 GENERATOR PART DESCRIPTION REMARKS 1 63D ROTOR ASSY D ROTOR ASSY D BASE ASSY D BASE ASSY H HOUSING, OIL SEAL D COIL, CHARGE D COIL, CHARGE D COIL, LIGHTING D COIL, PULSER H WIRE, EARTH LEAD D SCREW, WITH WASHER (M5X12) D SCREW, WITH WASHER (M6X25) D SCREW, WITH WASHER (M6X30) M15.CLAMP OIL SEAL COVER, LEAD WIRE H KEY, WOODRUFF M05 NUT M44 WASHER, PLATE H PLATE, TIMING SCREW, PAN HEAD WASHER BOLT WASHER, PLATE

22 FIG. 11 ELECTRICAL 1 PART DESCRIPTION REMARKS 1 63D C.D.I. UNIT ASSY M51 BOLT, WITH WASHER M11 CLAMP BOLT WASHER H IGNITION COIL ASSY GROMMET BOLT WASHER G PLUG CAP ASSY THER SWITCH ASSY H THER SWITCH ASSY H BRACKET, STARTING TOR BOLT WASHER BOLT WASHER, PLATE BOLT, STUD M24 NUT BOLT WASHER D WIRE, LEAD M02 HOSE G TUBE M16 CLAMP BOLT WASHER

23 FIG. 12 ELECTRICAL 2 PART DESCRIPTION REMARKS 1 6H WIRE HARNESS G STARTER RELAY ASSY H HOLDER, RELAY H PLATE, SWITCH FITTING M22 BOLT, STUD NUT, HEXAGON WASHER, PLATE H RECTIFIER & REGULATOR ASSY H FUSE HOLDER ASSY FUSE (20A) BOLT WASHER M27 CLAMP M11 PLUG D CLAMP BOLT WASHER D WIRE HARNESS ASSY 1 63D WIRE HARNESS ASSY H RELAY ASSY BOLT WASHER H PLATE, SWITCH FITTING M24 GROMMET M05 COLLAR M15 BOLT, WASHER BASED M16 BOLT, WASHER BASED 1 20

24 FIG. 12 ELECTRICAL 2 PART DESCRIPTION REMARKS 27 6H WIRE, LEAD A WIRE, LEAD COVER, LEAD WIRE M20 CLAMP H WIRE, LEAD D TRIM & TILT SWITCH ASSY E GASKET R BRACKET BOLT 2 21

25 FIG. 13 ELECTRICAL 3 PART DESCRIPTION REMARKS 1 6K ENGINE STOP SWITCH ASSY STOPPER Y 00.CAP 1 22

26 FIG. 14 STARTING TOR PART DESCRIPTION REMARKS 1 6F STARTING TOR ASSY PINION STOPPER SET GEAR ASSY, STARTING TOR F FRONT BRACKET ASSY METAL, FRONT O RING WASHER KIT ARMATURE ASSY STATOR ASSY BRUSH BRUSH HOLDER ASSY BRUSH SPRING, BRUSH REAR BRACKET ASSY BOLT BOLT WASHER, PLATE BOLT WASHER, PLATE D D STAY BOLT WASHER, PLATE BOLT WASHER, PLATE H STAY BOLT WASHER, PLATE

27 FIG. 14 STARTING TOR PART DESCRIPTION REMARKS 28 6J E1 PULLEY, STARTER J A0 GASKET, HOLE COVER BOLT WASHER, PLATE H COVER, FLYWHEEL M65 COLLAR M21 SCREW, WITH WASHER M22 SCREW, WITH WASHER

28 FIG. 15 BOTTOM COWLING PART DESCRIPTION REMARKS 1 6H D COWLING, BOTTOM 1 6H D COWLING, BOTTOM H LEVER, CLAMP WASHER, WAVE BUSH H LEVER, CLAMP M73 BOLT, WITH WASHER H BRACKET, RETE CONTROL H BRACKET, RETE CONTROL BOLT WASHER BOLT WASHER H GROMMET H GROMMET E NIPPLE, HOSE H RUBBER, SEAL E GROMMET M21 GROMMET M41 COLLAR M61 BOLT, WITH WASHER D D APRON D RUBBER, SEAL SCREW, TAPPING GROMMET H GROMMET GROMMET 1 25

29 FIG. 15 BOTTOM COWLING PART DESCRIPTION REMARKS 24 6H GROMMET M13 CLAMP COVER, LEAD WIRE M01 SCREW, PAN HEAD M03 PLUG E CLAMP, FUEL PIPE WASHER, PLATE H GROMMET J EMERGENCY SIGNAL LIGHT ASSY M07 CLAMP H MARK, SIGNAL LAMP D SEAT, EMBLEM H GASKET SCREW, PAN HEAD WASHER, PLATE D PILOT LIGHT ASSY H GROMMET E PLATE BOLT WASHER F SOCKET CORD ASSY FOR 701 RE CON 26

30 FIG. 16 STEERING PART DESCRIPTION REMARKS 1 63D W D HANDLE STEERING ASSY D D HANDLE, STEERING 1 3 6K INDICATOR, THROTTLE M09 RIVET D SHIFT LINK ASSY D PLATE COMP D ARM, THROTTLE D SHAFT, STEERING HANDLE GEAR PIN, SPRING D STAY SCREW, PAN HEAD CIRCLIP D CAM PLATE, HANDLE D ROLLER, DETENT D COVER D SHAFT, THROTTLE CONTROL D BUSHING D CLIP, SHIFT LEVER D ADAPTOR SCREW, FLAT HEAD D SPRING, DETENT D WASHER BOLT WASHER D COVER, HANDLE STEERING M14 GROMMET 1 27

31 FIG. 16 STEERING PART DESCRIPTION REMARKS SCREW, PAN HEAD WASHER SCREW, PAN HEAD WASHER D GROMMET D CABLE D THROTTLE CABLE ASSY M09 BOLT WASHER, PLAIN D BRACKET, RETE CONTROL D CLAMP, CABLE M42 CLAMP BOLT WASHER M93 BUSH M95 BUSH WASHER, PLATE M22 WASHER, WAVE M12 NUT, SELF LOCKING M02 COLLAR D FRICTION, STEERING HANDLE GRIP D KN0B, THROTTLE NUT, HEXAGON PIN, COTTER G INDICATOR, SHIFT M53 WASHER, PLATE BOLT 1 28

32 FIG. 16 STEERING PART DESCRIPTION REMARKS WASHER D HANDLE, GEAR SHIFT M18 SCREW, WITH WASHER D LEVER, SHIFT CONTROL GRIP, STEERING HANDLE G RUBBER, HANDLE M13 SCREW WASHER, PLATE SPRING, COMPRESSION BUSH M03 CIRCLIP D D BRACKET 1 29

33 FIG. 17 CONTROL PART DESCRIPTION REMARKS 1 6H CABLE END, RETE CONTROL CLIP D CAM, ACCEL M43 BOLT D LEVER, MAGN CONTROL M35 SPRING, TORSION D ROD, MAGN CONTROL H JOINT, LINK NUT M13 SCREW, PAN HEAD NUT CAP D HANDLE GEAR SHIFT ASSY 1 1 S 63D HANDLE GEAR SHIFT ASSY L CLIP M07 WASHER, PLATE D BRACKET M02 BALL SPRING, COMPRESSION BUSHING BOLT WASHER, PLATE BOLT WASHER, PLATE D LEVER, SHIFT ROD M58 BUSH WASHER, PLAIN

34 FIG. 17 CONTROL PART DESCRIPTION REMARKS PIN, COTTER BUSHING, SHIFT ROD LEVER CABLE END, RETE CONTROL D CABLE END, RETE CONTROL D STAY BOLT WASHER

35 FIG. 18 BRACKET 1 PART DESCRIPTION REMARKS 1 63D D BRACKET, CLAMP D D BRACKET, CLAMP D WIRE, LEAD SCREW, PAN HEAD D D SPACER, CLAMP BRACKET D ANODE BOLT WASHER, SPRING H WIRE, LEAD BOLT WASHER D D BRACKET, SWIVEL M03 NIPPLE, GREASE D BOLT, CLAMP BRACKET M15 BUSH M03 WASHER, PLATE M11 NUT, SELF LOCKING G CAP, CLAMP BRACKET H LEVER, TILT STOP H LEVER, TILT STOP M16 BUSH BUSH PIN, SPRING G COLLAR, DISTANCE M19 PIN M24 SPRING, TENSION BOLT

36 FIG. 18 BRACKET 1 PART DESCRIPTION REMARKS 28 6G HOOK, SPRING TILT ROD ASSY PLATE, TILT LOCK PIN, SPRING M02 SPRING, CONICAL X D SHOCK ABSORBER ASSY ANODE M01 SCREW, COUNTERSUNK D INDICATOR, TILT D LEVER, TILT COVER BOLT E PIN, UPPER SHOCK UNT M92 BUSH M35 BUSH M02 CIRCLIP M52 BOLT, STUD M10 NUT WASHER M44 BUSH BOLT WASHER H WIRE, LEAD M65 BOLT WASHER WASHER, PLATE NUT

37 FIG. 18 BRACKET 1 PART DESCRIPTION REMARKS M00 PIPE M10 CLAMP 3 34

38 FIG. 19 BRACKET 2 PART DESCRIPTION REMARKS 1 6H D BRACKET, CLAMP H D BRACKET, CLAMP E WIRE, LEAD SCREW, PAN HEAD E HANDLE, TRANSOM CLAMP M01 PIN M12 SCREW PAD, TRANSOM CLAMP D BOLT, CLAMP BRACKET M69 BUSH J PLATE, CLAMP BRACKET M03 WASHER, PLATE M11 NUT, SELF LOCKING G CAP, CLAMP BRACKET BOLT M03 COLLAR WASHER, PLATE NUT J D BRACKET, SWIVEL S 6J D BRACKET, SWIVEL 1 1 L M03 NIPPLE, GREASE J PLATE, FRICTION SEAL, DAMPER M18 BOLT, WASHER BASED M58 BOLT WASHER WASHER, PLATE

39 FIG. 19 BRACKET 2 PART DESCRIPTION REMARKS NUT

40 FIG. 20 BRACKET 3 PART DESCRIPTION REMARKS 1 6H TILT ROD ASSY PLATE, TILT LOCK PIN, SPRING M04 SPRING, CONICAL J LEVER, TILT STOP M25 SPRING, TENSION M28 PIN M00 CIRCLIP WASHER, PLATE COVER J STOPPER M27 PIN M00 CIRCLIP WASHER, PLATE M16 WASHER, WAVE J PLATE, TILT LOCK J PLATE, TILT LOCK J ARM, TILT LOCK H SHAFT, REVERSE LOCK J SHAFT, TILT LOCK M64 COLLAR M02 CIRCLIP CIRCLIP M22 SPRING, TENSION H WASHER WITHOUT SHALLOW WATER DRIVE PIN, COTTER J LEVER, TILT

41 FIG. 20 BRACKET 3 PART DESCRIPTION REMARKS 28 6J COVER, TILT LEVER M24 SPRING, TORSION M23 SPRING, TORSION 1 AP FOR SHALLOW WATER DRIVE 30 6H ROD, TILT LOCK J LEVER, TILT M23 PIN M24 PIN 1 AP FOR SHALLOW WATER DRIVE 33 6J ROD, TILT LOCK CIRCLIP J LEVER, SHALLOW WATER DRIVE 1 1 AP 36 6J WASHER 1 2 AP 37 6J LEVER, TILT 1 AP 38 6J COVER, TILT LEVER 1 AP 39 6H ROD, TILT LOCK 1 AP 40 6J LEVER, TILT 1 AP 41 6J ROD, TILT LOCK 1 AP 42 6J LEVER 1 AP 43 6J LEVER 2 1 AP M21 SPRING, TORSION 1 AP M25 PIN 1 AP CIRCLIP 1 AP 47 6J JOINT, CHOKE LEVER 3 AP 48 6J ROD, TILT LOCK 1 AP M22 SPRING, TORSION 1 AP 38

42 FIG. 21 BRACKET 4 PART DESCRIPTION REMARKS 1 63B D STEERING BRACKET ASSY 1 1 S 63D D STEERING BRACKET ASSY 1 1 L 63B D STEERING BRACKET ASSY 1 L M00 WASHER, PLATE M78 BUSH M77 BUSH M94 O RING M60 BUSH BOLT, STUD NUT, SELF LOCKING D D HOUSING, LOWER UNT RUBBER M06 CIRCLIP UNT DAMPER, LOWER SIDE 2 2 S 63D UNT DAMPER, LOWER SIDE L M16 WASHER, PLATE M04 WASHER, PLATE M19 WASHER, PLATE M21 BOLT DAMPER, LOWER UNT RUBBER NUT, CROWN D D HOUSING, LOWER UNT RUBBER BOLT WASHER D WIRE, LEAD S 63D WIRE, LEAD L 22 63D UNT DAMPER, UPPER SIDE M15 BOLT

43 FIG. 21 BRACKET 4 PART DESCRIPTION REMARKS 24 63D PLATE WASHER, PLATE NUT, SELF LOCKING BOLT WASHER M86 CLAMP M10 CLAMP MF1 HOSE (L570) E END, NIPPLE D TRIM SENDER SCREW, PAN HEAD M11 CLAMP D D HOOK, STEERING STEERING GUIDE TYPE COVER, LEAD WIRE 1 40

44 FIG. 22 POWER TRIM & TILT ASSY PART DESCRIPTION REMARKS 1 62X D POWER TRIM & TILT ASSY X POWER TILT ASSY X 4380K 00..CYLINDER, TILT SUB ASSY X PISTON SUB ASSY X O RING X O RING O RING X RING, BACK UP O RING O RING X 4388A 00..PISTON, TRIM X CYLINDER, SHOCK ABSORBER CIRCLIP X PISTON, FREE H1 4384G 11..SEAL, RELIEF VALVE A RING, SNAP X PLATE STOPPER BALL X 4384H 00..SPRING UF PLATE, VALVE X RING, SNAP PIN, SPRING A5..O RING X O RING O RING X BOLT, SOCKET X 4380L 00.HOUSING, TRIM & TILT SUB ASSY 1 41

45 FIG. 22 POWER TRIM & TILT ASSY PART DESCRIPTION REMARKS 28 62X 4385M 01.PLATE, RESERVOIR BOLT WASHER, SPRING X O RING X O RING X BOLT, SOCKET H FILTER H1 4385H 00.SPRING, SEAL H CONNECTOR, SHAFT BOLT T VALVE SUB ASSY H O RING H O RING O RING X PISTON, SHUTTLE H PLUG, RESERVOIR X GEAR PUMP ASSY O RING H1 4384F 10.SEAL, MAIN VALVE H PIN, VALVE SUPPORT H SPRING, DOWN RELIEF H FILTER H O RING H1 4384G 11.SEAL, RELIEF VALVE H SPRING, UP RELIEF H SEAT, RELIEF VALVE X 4382L 00.CAP, RELIEF VALVE 1 42

46 FIG. 22 POWER TRIM & TILT ASSY PART DESCRIPTION REMARKS SCREW, PAN HEAD WITH WASHER CLIP X 4383A 00.HOSE X MANUAL VALVE SUB ASSY BALL O RING H RING, SNAP A 4385H 00.SPRING, SEAL PIN, DOWEL O RING O RING T RING, SNAP T PIN, VALVE SUPPORT X TOR ASSY X ARMATURE ASSY X STATOR ASSY X BRUSH X BRUSH X CIRCUIT BREAKER COMP X 4380F 00..PLATE, BRUSH HOLDER X WIRE SUB ASSY X 4386K 00..SPRING, BRUSH SCREW, PAN HEAD SCREW, PAN HEAD WITH WASHER X FRAME, END X 4380H 00...METAL OIL SEAL 1 43

47 FIG. 22 POWER TRIM & TILT ASSY PART DESCRIPTION REMARKS J8..WASHER, PLATE O RING 1 44

48 FIG. 23 UPPER CASING PART DESCRIPTION REMARKS 1 63D D CASING, UPPER 1 1 S 63D D CASING, UPPER L BOLT WASHER, SPRING D CAP BOLT, WITH WASHER PIN, DOWEL M83 BOLT, WITH WASHER D B GUIDE, EXHAUST D A0 GASKET, UPPER CASING H B MANIFOLD, EXT H 6H B MANIFOLD, EXT V 11 63D B MUFFLER S 63D B MUFFLER L 12 63D GASKET, MUFFLER BOLT WASHER BOLT WASHER M79 BOLT, WITH WASHER H SEAL H A0 GASKET, UPPER CASING PIN, DOWEL BOLT, WITH WASHER H A0 GASKET, EXHAUST MANIFOLD

49 FIG. 24 LOWER CASING. DRIVE 1 PART DESCRIPTION REMARKS 1 63D D LOWER UNIT ASSY 1 1 S 63D D LOWER UNIT ASSY L 2 63D D CASING, LOWER BEARING H SLEEVE, DRIVE SHAFT SHIM (T:0.10MM) UR SHIM (T:0.12MM) UR SHIM (T:0.15MM) UR SHIM (T:0.18MM) UR SHIM (T:0.30MM) UR SHIM (T:0.40MM) UR SHIM (T:0.50MM) UR BEARING M04 PLUG, STRAIGHT SCREW GASKET PLUG, DRAIN D COVER, WATER INLET D COVER, WATER INLET M06 SCREW, COUNTERSUNK NUT D PLATE OIL SEAL MG4 O RING E NIPPLE, HOSE ME9 HOSE (L120) 1 1 S M31 HOSE (L200) L 19 6E END, NIPPLE 1 46

50 FIG. 24 LOWER CASING. DRIVE 1 PART DESCRIPTION REMARKS 19 6E END, NIPPLE M10 CLAMP D HOUSING, WATER PUMP D INSERT, CARTRIDGE H IMPELLER MG7 O RING KEY, WOODRUFF D OUTER PLATE, CARTRIDGE D GASKET, WATER PUMP PIN, DOWEL M15 BOLT, WITH WASHER D W WATER PUMP HOUSING ASSY D HOUSING, WATER PUMP M57.OIL SEAL MG8.O RING D COVER, OIL SEAL M00 WASHER, PLATE D DRIVE SHAFT COMP. 1 1 S 63D DRIVE SHAFT COMP L 37 6H PINION NUT H GEAR BEARING SHIM (T:0.10MM) UR SHIM (T:0.12MM) UR SHIM (T:0.15MM) UR SHIM (T:0.18MM) UR 47

51 FIG. 24 LOWER CASING. DRIVE 1 PART DESCRIPTION REMARKS SHIM (T:0.30MM) UR SHIM (T:0.40MM) UR SHIM (T:0.50MM) UR 42 6H GEAR D D CAP, LOWER CASING M61 BOLT, WASHER BASED U1 BEARING D SHIM (T:0.10MM) UR 63D SHIM (T:0.12MM) UR 63D SHIM (T:0.15MM) UR 63D SHIM (T:0.18MM) UR 63D SHIM (T:0.30MM) UR 63D SHIM (T:0.40MM) UR 63D SHIM (T:0.50MM) UR MG5 O RING MG6 O RING BEARING M00 OIL SEAL CAM, SHIFT D ROD, SHIFT O RING CIRCLIP D SHAFT, PROPELLER WASHER, PLATE D CLUTCH, DOG SLIDE, SHIFT M01 SPRING, COMPRESSION

52 FIG. 24 LOWER CASING. DRIVE 1 PART DESCRIPTION REMARKS 60 63D PLUNGER, SHIFT PIN, STRAIGHT RING, CROSS PIN

53 FIG. 25 LOWER CASING. DRIVE 2 PART DESCRIPTION REMARKS 1 63D TUBE, WATER 1 1 S 63D TUBE, WATER L WASHER, PLATE GASKET D DAMPER, WATER SEAL GUIDE, SEAL DAMPER D DAMPER, SEAL PIN, DOWEL BOLT WASHER WASHER M84 BOLT, WITH WASHER TAB TRIM BOLT WASHER C ANODE BOLT WASHER DAMPER, WATER SEAL D COVER, WATER PUMP HOUSING SPACER SPACER WASHER, PLAIN NUT, CASTLE PIN, COTTER EL PROPELLER (3X10 3/4 X17 G) UR EL PROPELLER (3X11 1/8 X13 G) UR 50

54 FIG. 25 LOWER CASING. DRIVE 2 PART DESCRIPTION REMARKS EL PROPELLER (3X11 5/8 X11 G) UR EL PROPELLER (3X10 3/4 X16 G) UR EL PROPELLER (3X11 3/8 X12 G) UR EL PROPELLER (3X11 3/4 X10 G) UR EL PROPELLER (3X12 1/4 X9 G) UR EL PROPELLER (3X11 1/4 X14 G) UR 6H EL PROPELLER (3X10 X15 G) UR WITH LIP CUP 6H EL PROPELLER (3X10 3/8 X13 G) UR WITH LIP CUP 6H EL PROPELLER (3X10 5/8 X12 G) UR WITH LIP CUP 6H EL PROPELLER (3X10 1/4 X14 G) UR WITH LIP CUP STAINLESS STEEL PROPELLER PROPELLER (3X10 1/4 X14 G) UR PROPELLER (3X11 3/4 X12 G) UR PROPELLER (3X12 X11 G) UR PROPELLER (3X11 1/2 X13 G) UR PROPELLER (3X10 5/8 X13 G) UR PROPELLER (3X10 1/4 X15 G) UR PROPELLER (3X10 1/4 X16 G) UR PROPELLER (3X11 1/4 X14 G) UR 51

55 FIG. 26 FUEL TANK PART DESCRIPTION REMARKS 1 6YJ FUEL TANK ASSY (24L) AP WITH INDICATOR 2 6YJ CAP ASSY Y FUEL METER ASSY WITH INDICATOR SCREW, PAN HEAD Y SEAL Y GASKET, FUEL METER YJ STRAINER J FUEL PIPE COMP AP M06.HOSE (L2050) J PRIMER PUMP ASSY M05.HOSE (L:850MM) BAND G FUEL PIPE JOINT COMP O RING Y FUEL PIPE JOINT COMP O RING

56 FIG. 27 STEERING GUIDE PART DESCRIPTION REMARKS 1 63D STEERING GUIDE ATTACHMENT KIT AP 2 63D ROD, STEERING LINK M20.WASHER, PLATE M01.NUT, SELF LOCKING M03.NUT M42.COLLAR M01.BOLT M63.WASHER, PLATE E CAP, CLAMP BRACKET O RING

57 FIG. 28 RETE CONTROL BOX PART DESCRIPTION REMARKS A3 RETE CONTROL ASSY 1 AP WITH PT/T SW A1 RETE CONTROL ASSY (10P) 1 1 AP E0 RETE CONTROL ASSY (RIGHT) 1 AP WITH NEUTRAL LOCK E0 RETE CONTROL ASSY (LEFT) 1 AP WITH NEUTRAL LOCK CABLE, RETE CONTROL L=12F UR CABLE, RETE CONTROL L=13F UR CABLE, RETE CONTROL L=14F UR CABLE, RETE CONTROL L=15F UR CABLE, RETE CONTROL L=16F UR CABLE, RETE CONTROL L=17F UR 54

58 FIG. 29 RETE CONTROL ASSY 1 PART DESCRIPTION REMARKS A3 RETE CONTROL ASSY 1 AP WITH PT/T SW A1 RETE CONTROL ASSY (10P) 1 1 AP ARM, THROTTLE SHAFT, FREE ACCEL BUSHING SPACER THROTTLE, FRICTION NUT BOLT SHAFT, FRICTION CIRCLIP PLATE, LOCK ROLLER, CAM ROLLER, FREE ACCEL WASHER, WAVE BUSHING BUSHING RETAINER ROLLER, DETENT CABLE END,RETE CONTROL ANCHOR, CABLE SPRING, FREE ACCEL SPRING, DETENT SPACER SPRING, NEUTRAL LOCK CLAMP 1 WITH PT/T SW PLATE, STOPPER

59 FIG. 29 RETE CONTROL ASSY 1 PART DESCRIPTION REMARKS GRIP, CONTROL LEVER SINGLE LOCK, NEUTRAL COVER COVER, LEAD SCREW SCREW BOLT WASHER, PLATE SCREW, PAN HEAD SCREW, PAN HEAD SCREW, PAN HEAD SCREW, PAN HEAD SCREW (M6) NUT, HEXAGON SPACER, RETE CONTROL SINGLE WASHER GRAPHIC MAIN SWITCH ASSY (10P) FOR PRIME START DEL CAP, KEY WIRE, LEAD ENGINE STOP SWITCH ASSY STOPPER A 20.EXTENSION, WIRE HARNESS L:5M (10P) NEUTRAL SWITCH ASSY A0.BUZZER GROMMET CLAMP

60 FIG. 29 RETE CONTROL ASSY 1 PART DESCRIPTION REMARKS BAND TRIM & TILT SWITCH ASSY COVER, CONTROL LEVER 1 1 WITHOUT PT/T SW LEVER, CONTROL KNOB, FREE ACCEL BACK PLATE BACK PLATE ARM, SHIFT HOUSING, GEAR CIRCLIP CAP GRAPHIC

61 FIG. 30 RETE CONTROL ASSY 2 PART DESCRIPTION REMARKS E0 RETE CONTROL ASSY (RIGHT) 1 AP WITH NEUTRAL LOCK E0 RETE CONTROL ASSY (LEFT) 1 AP WITH NEUTRAL LOCK BUSHING WASHER, WAVE ROLLER, CAM BUSHING LEVER, CONTROL WASHER, WAVE ROLLER, DETENT ADAPTOR SPRING, DETENT ADAPTOR, SPRING ROLLER, FREE ACCEL KNOB, FREE ACCEL BUSHING WASHER, WAVE SCREW SCREW, PAN HEAD SPACER BACK PLATE SCREW, FLAT HEAD COLLAR BOLT WASHER, PLAIN SPACER WASHER, INTERNAL TOOTH GRIP, CONTROL LEVER 1 58

62 FIG. 30 RETE CONTROL ASSY 2 PART DESCRIPTION REMARKS GRIP, CONTROL LEVER SCREW, PAN HEAD SPACER GEAR RETAINER SCREW, PAN HEAD SHAFT, FREE ACCEL ARM, SHIFT CIRCLIP CABLE END,RETE CONTROL ARM, THROTTLE ANCHOR, CABLE ENGINE STOP SWITCH ASSY STOPPER GRAPHIC PLATE, LINK SCREW, PAN HEAD SCREW CLAMP WASHER NUT, HEXAGON NEUTRAL LOCK KIT 1 59

63 FIG. 31 METER PART DESCRIPTION REMARKS 1 6Y TRIM METER ASSY. 1 AP 2 6Y BULB (12V 1.7W, T6.5) 1 3 6Y SOCKET, METER 1 4 6Y PLATE, FITTING DAMPER 1 6 6Y WIRE, LEAD 1 AP 7 1E FUSE (10A) 1 8 6R EXTENSION, WIRE LEAD 1 AP 4P,7M 60

64 FIG. 32 REPAIR KIT 1 PART DESCRIPTION REMARKS 1 63D W POWER HEAD GASKET KIT D A1.GASKET, CYLINDER HEAD D A0.GASKET, HEAD COVER GASKET A A0.GASKET, COVER H A0.GASKET, EXHAUST INNER COVER H A0.GASKET, EXHAUST OUTER COVER H A1.GASKET, OIL SEAL HOUSING M01.OIL SEAL M28.OIL SEAL M21.O RING H A1.GASKET, VALVE SEAT H GASKET H SEAL H GASKET, FLOAT CHAMBER O RING A0.GASKET, FUEL PUMP H A0.GASKET, UPPER CASING H4 W CARBURR REPAIR KIT H GASKET CAP H NEEDLE VALVE ASSY CLIP PIN, FLOAT H FLOAT H PIN, FLOAT ARM H GASKET, FLOAT CHAMBER

65 FIG. 32 REPAIR KIT 1 PART DESCRIPTION REMARKS SCREW, WITH WASHER O RING H O RING SCREW, PILOT

66 FIG. 33 REPAIR KIT 2 PART DESCRIPTION REMARKS 1 63D W LOWER UNIT GASKET KIT D A0.GASKET, UPPER CASING H A0.GASKET, EXHAUST MANIFOLD H SEAL D GASKET, MUFFLER GASKET MG4.O RING OIL SEAL MG7.O RING D GASKET, WATER PUMP MG8.O RING M57.OIL SEAL MG6.O RING M00.OIL SEAL MG5.O RING D W WATER PUMP REPAIR KIT D INSERT, CARTRIDGE H IMPELLER D COVER, WATER PUMP HOUSING D OUTER PLATE, CARTRIDGE MG7.O RING D GASKET, WATER PUMP M15.BOLT, WITH WASHER DAMPER, WATER SEAL KEY, WOODRUFF D W0078 0A CHROME PUMP KIT D INSERT, CARTRIDGE