YTF2AX6F (JW79) CANADA, EUROPE, OTHERS 1RJW7-100E1

Transcription

1 YTF2AX6F () CANADA, EUROPE, OTHERS 1RJW7-100E1 ( )

2 YTF2AX6F PARTS CATALOGUE 2015 by Yamaha Motor Co., Ltd. 1st edition, June 2015 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

4 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 10. Applicable Starting Serial No. Frame Serial No. Serial No. Name Of Q ty Column Model Code JW Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code VDGS1(*) VERY DARK GREEN SOLID Quantity Column Information Column No. Name Of Q ty Column Destination 1 CANADA, EUROPE, OTHERS

5 CONTENTS ENGINE ENGINE CYLINDER HEAD... 2 CRANKSHAFT & PISTON... 3 CAMSHAFT & VALVE... 4 AIR SHROUD & FAN... 5 INTAKE INTAKE EXHAUST... 8 CRANKCASE... 9 BODY ENGINE BRACKET REAR ARM & SUSPENSION FRAME FRONT SUSPENSION & WHEEL STEERING FUEL TANK PEDAL WIRE PEDAL ASSEMBLY BRAKE BRAKE GOVERNOR DRIVE PRIMARY SHEAVE SECONDARY SHEAVE TRANSAXLE REAR AXLE & WHEEL SHIFTER & CABLES BUMPER BODY BODY BODY FITTING CARRIER SEAT ELECTRICAL STARTING MOTOR HEADLIGHT ELECTRICAL ELECTRICAL ALTERNATE FOR WINDSHIELD ALTERNATE FOR SUN ROOF INDEX NUMERICAL INDEX... 49

6 FIG. 1 ENGINE 1 PART 1 JC ENGINE ASSEMBLY 1 1

7 FIG. 2 CYLINDER HEAD PART 1 JT HEAD, CYLINDER JN GUIDE, VALVE JT GASKET, CYLINDER HEAD BOLT WASHER, PLATE PIN, DOWEL BOLT, STUD PLUG, SPARK (NGK-BPR2ES) 1 STD PLUG, SPARK (NGK BP4ES) 1 AP 9 JN COVER, CYLINDER HEAD JN JOINT, BREATHER 1 11 JN COVER, BREATHER 1 12 JN GASKET, BREATHER COVER 1 13 JN GASKET, HEAD COVER BOLT, FLANGE CLAMP 1 16 JW1 E PIPE, BREATHER JW1 E JOINT, BREATHER BOLT, STUD 2 19 JR ELEMENT CLIP 2 2

8 FIG. 3 CRANKSHAFT & PISTON PART 1 JN CRANKSHAFT ASSY 1 2 JR A0 PISTON (STD) 1 JR PISTON (0.25MM O/S) 1 AP JR PISTON (0.50MM O/S) 1 AP 3 JR PISTON RING SET (STD) 1 JR PISTON RING SET (0.25MM O/S) 1 AP JR PISTON RING SET (0.50MM O/S) 1 AP PIN, PISTON CIRCLIP 2 6 JN CONNECTING ROD ASSY 1 7 JN BOLT, CONNECTING ROD 2 8 JN WEIGHT 1 1 3

9 FIG. 4 CAMSHAFT & VALVE PART 1 JR CAMSHAFT ASSY JN VALVE, INTAKE 1 3 7RH VALVE, EXHAUST 1 4 JN LIFTER, VALVE A9 SPRING, COMPRESSION 2 6 J RETAINER, VALVE SPRING 2 7 J LOCK, VALVE SPRING RETAINER 2 8 JN ARM, VALVE ROCKER F SCREW, VALVE ADJUSTING NUT 2 11 J SHAFT, ROCKER JR ROD, VALVE PUSH G SEAL, VALVE STEM 1 4

10 FIG. 5 AIR SHROUD & FAN PART 1 JN CASE, FAN BOLT, FLANGE 4 3 JN COVER, FAN CASE SCREW, TAPPING 3 5 JN AIR SHROUD, CYLINDER JR DAMPER, AIR SHROUD JN AIR SHROUD, CYLINDER BOLT, FLANGE 2 9 JX DUCT RIVET 1 11 JR PLATE 2 1 5

11 FIG. 6 INTAKE 1 PART 1 JC JOINT NUT, FLANGE 2 3 JN GASKET 1 4 JC GASKET 1 5 JN GASKET BOLT, WITH WASHER PIN, CLEVIS CLIP CIRCLIP 1 10 JU0 E CASE, AIR CLEANER JU0 E CAP, CLEANER CASE JU0 E ELEMENT ASSY, AIR CLEANER 1 13 JU0 E445E 00 FILTER JU0 E JOINT COMP D6.O-RING BOLT, FLANGE UH E CLIP, CAP FITTING 5 18 JW7 F CABLE, THROTTLE 2 1 6

12 FIG. 7 INTAKE 2 PART 1 JC THROTTLE BODY ASSY 1 2 1C SENSOR, PRESSURE SCREW, PAN HEAD 2 4 JC INJECTOR ASSY 1 5 5CA O-RING BOLT, FLANGE 1 7

13 FIG. 8 EXHAUST PART 1 JW8 E MUFFLER ASSY JW8 F BRKT., MUFF KY GASKET, EXHAUST JW1 E NUT, MUFFLER JOINT NUT, U FLANGE BOLT WASHER, SPRING WASHER, PLATE 1 8

14 FIG. 9 CRANKCASE PART 1 JC CRANKCASE BEARING OIL SEAL BEARING PLUG, STRAIGHT SCREW GASKET PIN, DOWEL 2 8 JN COVER, CRANKCASE BEARING OIL SEAL BEARING 1 12 JY GASKET, CRANKCASE COVER BOLT, FLANGE BOLT WASHER, PLATE PLUG, OIL O-RING 1 18 J GAUGE, LEVEL 1 9

15 FIG. 10 ENGINE BRACKET PART NUT, U FLANGE WASHER 4 3 JT BOLT, ENGINE MOUNTING

16 FIG. 11 REAR ARM & SUSPENSION PART 1 JW7 F REAR ARM COMP. 1 2 JN6 F BUSH BOLT, FLANGE NUT BOLT, WITH WASHER 2 6 JN6 F BUSH BOLT, FLANGE NUT, SELF-LOCKING S4 WASHER, PLATE 2 10 JW1 F217G 10 ROD, CONNECTING JW7 F SHOCK ABSORBER ASSY, REAR BOLT, FLANGE NUT, SELF-LOCKING D9 G BAR, STABILIZER B 2385L 10 JOINT, STABILIZER B 2385M 10 JOINT, STABILIZER NUT, U FLANGE D9 F386G 10 BUSH, STABILIZER FRONT D9 F386H 01 COVER, STABILIZER FRONT BOLT, FLANGE 4 21 JW7 F SPACER BOLT WASHER, SPRING WASHER, PLATE 8 11

17 FIG. 12 FRAME PART 1 JW7 F FRAME COMP. 1 2 JW7 F FOOTREST JW1 F BOLT 14 4 JW1 F258G 02 BRACKET, DASH UPPER BOLT, FLANGE 4 6 JW7 F RR. SUB-FRAME COMP A7 BOLT, FLANGE NUT, U FLANGE WASHER, PLATE BOLT, FLANGE BOLT, FLANGE 1 12

18 FIG. 13 FRONT SUSPENSION & WHEEL PART 1 JU0 F FRONT LOWER ARM COMP BUSH, SOLID 2 3 2HR BUSH 2 4 JW7 F KNUCKLE, STEERING JW1 F ARM, KNUCKLE BOLT, FLANGE NUT, U FLANGE BOLT, FLANGE 2 9 2NL SPACER BUSH, SOLID NL COVER, THRUST JW7 F KNUCKLE, STEERING BOLT, FLANGE 4 14 JW7 F SHOCK ABSORBER ASSY COLLAR COVER, THRUST BOLT, FLANGE NUT, U 2 19 JW7 F SHOCK ABSORBER ASSY BOLT, FLANGE 2 21 JW3 F HUB BEARING UNIT ASSY BOLT, SERRATION X0.BEARING Y3.BEARING M7.COLLAR WASHER, CONICAL SPRING NUT, U 2 13

19 FIG. 13 FRONT SUSPENSION & WHEEL PART 28 JN6 F COVER, HUB DUST 2 29 JW3 G DRUM NUT 8 31 JW1 F WHEEL ASSY (18X PLY) 2 14

20 FIG. 14 STEERING PART 1 JW1 F COLUMN, STEERING BOLT, FLANGE 4 3 JU0 F HOLDER 1 4 JU0 F ROD, STEERING 1 5 JU0 F HOLDER 1 6 JN3 F WHEEL, STEERING NUT, SELF-LOCKING WASHER NUT, SELF-LOCKING 2 10 JW1 F STEERING ASSY 1 11 JW1 F387A 00.GEAR,PINION 1 12 JW1 F CIRCLIP 1 13 JW1 F BEARING, STEERING 1 14 JW1 F387E 00.GEAR, RACK UG F387G 00.COVER, ADJUST UG F387K 00.SPRING, PRESSURE UG F387F 00.PAD, PRESSURE UG F387J 00.RING, STOPPER UG F SEAL UG F BAND UG F SEAL, DUST JW1 F ROD, TIE JW1 F467K 00.BUSH, CAP 1 24 JW1 F CIRCLIP 1 25 JW1 F WASHER, LOCK P0 F NUT JW JOINT, UNIVERSAL

21 FIG. 14 STEERING PART BOLT, FLANGE 4 29 JW1 F JOINT BOLT WASHER, PLATE 2 32 JW8 K HOLDER JN6 K HOLDER SCREW, TAPPING WASHER, PLATE SPRING, CONICAL N7 COLLAR 2 38 JW8 K LABEL, WARNING 2 1 (E) CAN JW8 K LABEL, WARNING 2 (E, F) 1 (E,F) EXCEPT CAN JW8 K LABEL, WARNING 2 (G, S) 1 (G,S) EXCEPT CAN 16

22 FIG. 15 FUEL TANK PART 1 JC0 F TANK, FUEL 1 2 JW1 F CAP ASSY 1 3 JW1 F PIPE 1 4 JU5 F GROMMET 1 5 JW1 F BOLT SPACER 2 7 JC FUEL PUMP COMP. 1 8 JC BRACKET, FUEL PUMP 1 9 1S O-RING NUT, CROWN 6 11 JW PIPE, FUEL CC F CANISTER ASSY WM ROLL OVER VALVE ASSY CLAMP 1 15 JW7 F PIPE JW7 F PIPE JW7 F PIPE JW7 F419A 10 HOLDER 1 19 JW1 F BOLT CLAMP 1 17

23 FIG. 16 PEDAL WIRE PART 1 JW BOLT, AJUSTING PIN, CLEVIS CLIP 1 4 JW7 F EQUALIZER, BRAKE PIN 2 6 JW NUT, ADJUSTING NUT, HEXAGON 2 8 JW COLLAR 2 9 JW WIRE, BRAKE JW CABLE, BRAKE CIRCLIP PIN, CLEVIS PIN. COTTER 4 14 JW PIN, JOINT 1 15 JW PLATE 2 16 JW CABLE, BRAKE 1 17 JW CABLE, BRAKE CLAMP 1 19 JW7 F312H 00 CLAMP 2 18

24 FIG. 17 PEDAL ASSEMBLY PART 1 JW8 F PEDAL ASSY (L.H) 1 2 JW9 F PEDAL, BRAKE 1 3 JW8 F BUSH, PEDAL 2 4 JW9 F PAD, PARKING PEDAL 1 5 JW9 F PEDAL, PARKING BRAKE 1 6 JW8 F BOLT, MAIN STAND 1 7 JW8 F NUT 1 8 JW8 F BOLT, FOOTREST 1 9 JW8 F639N 00..COLLAR 1 10 JW8 F NUT 1 11 JW8 F COLLAR, MAIN STAND 1 12 JW9 F SECTOR, PARKING BRAKE 1 13 JW8 F BUSH 1 14 JW9 F SEAL, SHAFT 2 15 JW8 F WASHER 1 16 JW8 F CIRCLIP 1 17 JW8 F SPRING, RETURN 1 18 JW9 F ROD, BRAKE 1 19 JW9 F END, ROD JW8 F NUT 2 21 JW8 F SPRING 1 22 JW8 F639L 00..BUSH JW9 F PIN, JOINT 1 24 JW8 F WASHER, LEG SHIELD 1 25 JW8 F CIRCLIP BUSH 3 27 JW8 F SPRING, RETURN 1 19

25 FIG. 17 PEDAL ASSEMBLY PART 28 JW8 F WASHER 2 29 JW8 F WASHER 1 30 JW9 F PAD, BRAKE PEDAL 1 31 JW8 F SPRING, SIDE STAND 1 32 JW8 F BOLT 1 33 JW8 F PLATE JW8 F COLLAR 1 35 JW8 F SHAFT, PEDAL JW9 F PEDAL, ACCELERATOR 1 37 JW8 F ARM, ACCELERATOR PEDAL 1 38 JW8 F PIN, CLEVIS 1 39 JW8 F BOLT 1 40 JW8 F BOLT 1 41 JW8 F NUT 1 42 JW8 F815H 01.SPRING 1 43 JW8 F BUSH, PEDAL 2 44 JW8 F O-RING 4 45 JW9 F DAMPER, BRAKE 1 46 JW9 F NAIL, BRAKE 1 47 JW8 F BOLT, LEG SHIELD 2 48 JW8 F O-RING BOLT, FLANGE 6 50 JW7 F CABLE, THROTTLE PIN, CLEVIS CLIP SPRING, TORSION SPACER 1 20

26 FIG. 18 BRAKE 1 PART 1 JW7 F BRACKET JW7 F BRACKET BOLT, FLANGE NUT, U FLANGE 8 5 JH BACKING PLATE SUB ASSY JX4 W BRAKE SHOE SET 1 7 J LEVER ASSY J SPRING, RETURN 1 9 J SPRING, SHOE CLAMP 2 10 J PIN, SHOE HOLD DOWN SPRING, TENSION SPRING, TENSION 1 13 J ADJUSTER ASSY 1 14 J COVER, DUST H8 WASHER, PLATE H9 WASHER, PLATE 1 17 JH BACKING PLATE SUB ASSY JX4 W BRAKE SHOE SET 1 19 J LEVER ASSY J SPRING, LEVER RETURN 1 21 J SPRING, SHOE CLAMP 2 22 J PIN, SHOE HOLD DOWN SPRING, TENSION SPRING, TENSION 1 25 J ADJUSTER ASSY 1 26 J COVER, DUST H8 WASHER, PLATE 1 21

27 FIG. 18 BRAKE 1 PART H9 WASHER, PLATE 1 22

28 FIG. 19 BRAKE 2 PART 1 JW TRANS AXLE ASSY 1 2 JH BACKING PLATE SUB ASSY JX4 W BRAKE SHOE SET 1 4 J LEVER ASSY J SPRING, RETURN 1 6 J SPRING, SHOE CLAMP 2 7 J PIN, SHOE HOLD DOWN SPRING, TENSION SPRING, TENSION 1 10 J ADJUSTER ASSY 1 11 J COVER, DUST H8 WASHER, PLATE H9 WASHER, PLATE 1 14 JH BACKING PLATE SUB ASSY JX4 W BRAKE SHOE SET 1 16 J LEVER ASSY J SPRING, LEVER RETURN 1 18 J SPRING, SHOE CLAMP 2 19 J PIN, SHOE HOLD DOWN SPRING, TENSION SPRING, TENSION 1 22 J ADJUSTER ASSY 1 23 J COVER, DUST H8 WASHER, PLATE H9 WASHER, PLATE 1 23

29 FIG. 20 GOVERNOR PART 1 JW TRANS AXLE ASSY 1 2 J LEVER, SPEED LIMITER NUT, HEXAGON BUSH SPRING, TORSION 1 6 J SCREW, ADJUSTING NUT, SELF-LOCKING 1 8 J RETAINER COLLAR 1 10 J WEIGHT 8 11 J HOLDER 1 12 JN LIFTER BEARING WASHER, PLATE 1 15 JW SHAFT, GOVERNOR 1 16 JW FORK, GOVERNOR BOLT, BUTTON HEAD WASHER, PLATE CIRCLIP OIL SEAL 1 21 JN BRACKET, WIRE BOLT WASHER, SPRING 1 24

30 FIG. 21 PRIMARY SHEAVE PART 1 JW8 G PRIMARY CLUTCH ASSY 1 2 JW8 G PRIMARY FIXED SHEAVE COMP. 1 3 JW8 G PRIMARY SLIDING SHEAVE COMP. 1 4 JW8 G624A 00..OIL SEAL JW8 G SLIDER 3 6 JW8 G SCREW 3 7 JW8 F135J 00..NIPPLE 1 8 JW8 G SPIDER 1 9 JW8 G WEIGHT LINK ASSY 3 10 JW8 G WASHER, BOLT, SET 1 12 JW8 G PIN, WEIGHT 3 13 JW8 G PIN, WEIGHT BOLT, SET 6 15 JW8 G WASHER, JW8 G WASHER, JW8 G CAP 1 18 JW8 G SCREW 3 19 JW8 G BOLT 1 20 JW8 G PLUG 1 21 J55 G V-BELT 1 25

31 FIG. 22 SECONDARY SHEAVE PART 1 JW TRANS AXLE ASSY 1 2 JY SECONDARY FIXED SHEAVE COMP. 1 3 JY SECONDARY SLIDING SHEAVE COMP. 1 4 JY2 2135J 00.NIPPLE 1 5 JY2 4624B 00.OIL SEAL JY SEAT, SECONDARY SPRING 1 7 JY SHOE, RAMP 3 8 JY BOLT JY CLIP, DRIVE SHAFT 1 10 JY COLLAR, SPRING 1 11 JY SPRING, CLUTCH JY WASHER WASHER BOLT, FLANGE COLLAR 1 26

32 FIG. 23 TRANSAXLE PART 1 JW TRANS AXLE ASSY 1 2 JW CASE, TRANSMISSION BEARING BEARING BEARING OIL SEAL OIL SEAL 1 8 JW CASE, TRANSMISSION BEARING BEARING BEARING OIL SEAL 1 13 J GASKET BOLT, FLANGE BOLT, FLANGE PIN, DOWEL PLUG, STRAIGHT SCREW GASKET BOLT GASKET CLAMP 1 22 JW SHAFT, INPUT 1 23 J GEAR, INPUT J SHAFT, COUNTER 1 25 J GEAR, COUNTER J GEAR, COUNTER J GEAR, REVERSE 1 27

33 FIG. 23 TRANSAXLE PART 28 J A 00 DOG, CLUTCH WASHER, PLATE J2 WASHER, PLATE M8 COLLAR 1 32 JJ CASE, DIFFERENTIAL 1 33 JJ GEAR, RING 1 34 JJ C0 GEAR, DIFFERENTIAL SIDE 2 35 J C0 PINION, DIFFERENTIAL 2 36 J PIN, DIFFERENTIAL BOLT, FLANGE PIN, DOWEL PIN, SPRING 1 40 J SHAFT J GEAR, IDLER WASHER, PLATE 3 43 J A 00 BAR, SHIFT FORK GUIDE 1 44 J FORK, SHIFT PIN, SPRING BOLT GASKET SPRING, COMPRESSION PIN 1 50 J LEVER, SHIFT PIN, CLEVIS WASHER PIN, COTTER WASHER, PLATE 1 28

34 FIG. 23 TRANSAXLE PART OIL SEAL 1 56 J BRACKET, THROTTLE 1 57 JN CAP WASHER, PLATE BOLT, FLANGE NUT, FLANGE 1 29

35 FIG. 24 REAR AXLE & WHEEL PART 1 JW TRANS AXLE ASSY 1 2 JW REAR AXLE HOUSING COMP. 1 3 JW REAR AXLE HOUSING COMP JW REAR AXLE SHAFT COMP BOLT, SERRATION 4 6 JW REAR AXLE SHAFT COMP BOLT, SERRATION A7 BOLT, FLANGE A0 BOLT, FLANGE 8 10 JW PLATE, GUIDE BOLT, FLANGE BOLT, FLANGE 1 13 JW3 G DRUM NUT 8 15 JW7 F REAR WHEEL ASSY 2 30

36 FIG. 25 SHIFTER & CABLES PART NUT, U 1 2 JW7 G WIRE, SHIFT 2 3 J55 G LEVER, SHIFT JW8 G LEVER, SHIFT PIN, CLEVIS WASHER, PLATE PIN, COTTER 2 8 JN3 G KNOB, SHIFT 1 9 JN3 G SPRING SET S8 WASHER, PLATE S7 WASHER, PLATE CIRCLIP SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE 2 16 JN3 G BRACKET, SHIFT WIRE BOLT, FLANGE 3 18 JN SWITCH CLAMP 1 31

37 FIG. 26 BUMPER PART 1 JW1 K FRONT BUMPER COMP. 1 2 JW1 K STAY, FRONT BUMPER (L.H) B0 BOLT, FLANGE BOLT, FLANGE 4 32

38 FIG. 27 BODY PART 1 JW7 K COWL, FRONT RIVET 5 3 JW1 F SCREW, SPECIAL BOLT, FLANGE 1 5 JW1 F EMBLEM NUT, SPRING 2 7 JW7 F FENDER, OVER 1 8 JW7 F FENDER, OVER NUT SCREW, BIND 8 11 JC0 K PANEL, FRONT BOLT,HEX. SOCKET BUTTON NUT, SPRING RIVET 5 15 JW1 F312G 00 PLUG 1 16 JW6 K835E 00 HOLDER, BEVERAGE BOLT,HEX. SOCKET BUTTON NUT, SPRING 1 19 JW7 K LABEL, WARNING 8 1 (E) CAN JW7 K LABEL, WARNING 8 1 (E,F) EXCEPT CAN JW7 K LABEL, WARNING 8 1 (G,S) EXCEPT CAN 20 JW7 K MAT, MAIN FLOOR RIVET RIVET SCREW, BIND SCREW, BIND 1 25 JW1 K COVER, HOLE 1 33

39 FIG. 27 BODY PART 26 JW1 K SEAL RIVET 1 28 JW1 K PLATE, BODY PROTECT BOLT, WITH WASHER NUT, SQUARE 6 31 JW1 K PLATE, BODY PROTECT JW1 K832H 00 GROMMET, ROOF SUPPORT

40 FIG. 28 BODY 2 PART 1 JW7 K PANEL, REAR BODY RIVET 2 3 JW6 K RIVET BOLT,HEX. SOCKET BUTTON WASHER, PLATE NUT, SPRING 4 7 JW1 K INDICATOR JN6 H LABEL 1 9 JW7 F LABEL, CAUTION 1 (E) CAN JW7 F LABEL, CAUTION 1 (E,F) EXCEPT CAN JW7 F LABEL, CAUTION 1 (G,S) EXCEPT CAN 10 JW6 K LABEL, WARNING JW1 K PLATE, CAUTION 1 (E,F) 1 FOR CAN JW1 K PLATE, CAUTION 1 (G,S) 1 EXCEPT FOR CAN 12 JC2 F EMBLEM JW7 F EMBLEM 1 2 AP 35

41 FIG. 29 BODY FITTING PART 1 JW1 K LID ASSY 1 2 JW7 K818A 00 PROTECTOR, SIDE PLATE 1 3 JW7 K811K 00 NUT, TRIM FITTING 1 4 JW7 K PLATE, SIDE TRIM 1 5 JW7 K RIVET 3 6 JW7 K818E 00 CAP, PROTECTOR END BOLT,HEX. SOCKET BUTTON 4 8 JW7 K818B 00 PROTECTOR, SIDE PLATE JW7 K811K 00 NUT, TRIM FITTING 1 10 JW7 K PLATE, SIDE TRIM 1 11 JW7 K RIVET 3 12 JW7 K818F 00 CAP, PROTECTOR END BOLT, FLANGE 4 14 JW1 K PANEL, REAR FENDER RIVET 4 16 JW1 K PANEL, REAR FENDER RIVET 4 18 JW1 K RIVET F1X U411C 10 EMBLEM, YAMAHA 2 36

42 FIG. 30 CARRIER PART 1 JW7 K810M 00 REAR STORAGE BOX COMP. 1 2 JU9 K819K 00.SHELL, REAR STORAGE LID 1 3 JU9 K PIN, HINGE 1 4 JU9 K BODY, LATCH BOLT, WITH WASHER 6 6 JU9 K HOLDER, CABLE 2 7 JU9 K BOLT, SPECIAL JU9 K BOLT, SPECIAL JU9 K DAMPER, LID 2 10 JU9 K BODY, LATCH JU9 K BOLT UG F389E 00 LATCH 2 13 JW7 K818N 00 BED, BOX BOLT,HEX. SOCKET BUTTON NUT, U FLANGE WASHER, PLATE JW6 K LATCH ASSY 1 18 JW6 K PLATE SPRING, TENSION P5 K BUSH, RUBBER BOLT, FLANGE 4 22 JJ3 K818M 00 CAP, PROTECTOR END UG F DAMPER NUT, U FLANGE 4 25 JU5 K BUMPER, RUBBER NUT, U FLANGE 2 27 JW6 F BUSH

43 FIG. 30 CARRIER PART 28 JW6 F COLLAR, BOLT, FLANGE NUT, U FLANGE 2 31 JJ3 K815H 01 DAMPER, LOCK BOLT, FLANGE WASHER, PLATE 2 38

44 FIG. 31 SEAT PART 1 JW1 K SEAT SUB-ASSY,CUSHION 1 2 JW1 K HINGE, SEAT BOLT, HEXAGON SOCKET HEAD 4 4 JW6 K SUPPORT, SEAT BACK 1 5 JW1 K HINGE, SEAT SCREW, TAPPING 4 7 JW6 K SEAT SUB ASSY, BACK 2 8 JJ3 K COVER, SEAT BACK BOLT, FLANGE 8 10 JW6 K ARM REST JW6 K TRIM, UPPER 1 12 JW6 K RIVET 4 13 JW6 K ARM REST JW6 K TRIM, LOWER BOLT, WITH WASHER A4 BOLT, FLANGE 4 17 JW7 K LABEL, WARNING 6 1 (E) CAN JW7 K LABEL, WARNING 6 1 (E,F) EXCEPT CAN JW7 K LABEL, WARNING 6 1 (G,S) EXCEPT CAN 18 JW6 K LABEL, WARNING 7 1 (E) CAN JW6 K LABEL, WARNING 7 1 (E,F) EXCEPT CAN JW6 K LABEL, WARNING 7 1 (G,S) EXCEPT CAN 39

45 FIG. 32 STARTING MOTOR PART 1 JN6 H STARTER GENERATOR ASSY 1 2 J10 H BEARING J10 H BEARING J HOLDER, BEARING 1 5 JN6 H STATOR ASSY 1 6 JN6 H FIELD COIL ASSY 1 7 J SCREW SET N NUT,HEX N WASHER WASHER, SPRING 2 11 J SCREW JN6 H BRACKET, STARTER GENERATOR J10 H BRACKET, STARTER GENERATOR J SCREW SET N NUT,HEX N WASHER WASHER, SPRING 2 18 JN6 H BRUSH HOLDER ASSY 1 19 JF2 H BRUSH 4 20 JN6 H SPRING, BRUSH 4 21 J WIRE, LEAD N SCREW, PAN HEAD N SCREW, PAN HEAD 4 24 J COVER, BRUSH 3 25 J COVER, BRUSH J10 H SCREW N WASHER 2 40

46 FIG. 32 STARTING MOTOR PART 28 JN3 H SPACER 1 29 JN6 H PULLEY NUT N SCREW, PAN HEAD 3 41

47 FIG. 33 HEADLIGHT PART 1 JW6 H HEADLIGHT ASSY 1 HALOGEN (12V35W) 2 JC0 H BODY, HEADLIGHT 1 3 JW6 H STAY, HEADLIGHT JW6 H STAY, HEADLIGHT BOLT, WITH WASHER 3 6 JU7 H COVER, SOCKET WASHER, PLATE A6 NUT, SPRING 2 9 JW6 H433E 01 SCREW, ADJUSTING GU NUT, ADJUSTING GU SPRING, SCREW SCREW, BIND 2 13 JW6 H HEADLIGHT ASSY 1 HALOGEN (12V35W) 14 JC0 H BODY, HEADLIGHT 1 15 JW6 H STAY, HEADLIGHT JW6 H STAY, HEADLIGHT BOLT, WITH WASHER 3 18 JU7 H COVER, SOCKET WASHER, PLATE A6 NUT, SPRING 2 21 JW6 H433E 01 SCREW, ADJUSTING GU NUT, ADJUSTING GU SPRING, SCREW SCREW, BIND RIVET 4 42

48 FIG. 34 ELECTRICAL 1 PART BOLT, FLANGE 2 2 JW1 H TENSIONER ASSY BOLT, FLANGE BOLT NUT, FLANGE BOLT, BUTTON HEAD NUT, HEXAGON 1 8 JC0 H BRACKET, STARTER GENERATOR BOLT, FLANGE 2 10 JW1 H BELT 1 11 JC ROTOR ASSY 1 12 JC PICK-UP ASSY GROMMET BOLT, FLANGE S IGNITION COIL ASSY 1 16 JC BRACKET, IGNITION COIL BOLT, FLANGE NUT, HEXAGON WASHER, PLATE KEY, WOODRUFF 1 21 JN PLUG CAP ASSY 1 22 JE SEAL, PLUG CAP 1 23 JT OIL LEVEL GAUGE ASSY BOLT, FLANGE 3 25 JT CLAMP 1 26 JT PLUG, OIL LEVEL O-RING 1 43

49 FIG. 34 ELECTRICAL 1 PART 28 4P THERMO UNIT 1 29 JU5 H TAILLIGHT ASSY 2 30 JU5 H GROMMET CA SENSOR, AIR TEMPRATURE CA GROMMET 1 33 JC0 8591A 02 ENGINE CONTROL UNIT ASSY BOLT, WITH WASHER 2 44

50 FIG. 35 ELECTRICAL 2 PART 1 JW1 H SCREW, FITTING 2 2 J55 H PLATE, BATTERY FITTING WASHER NUT, FLANGE 2 5 JW7 H LEAD WIRE ASSY 1 FOR CAN 6 JW7 H LEAD WIRE ASSY 1 EXCEPT FOR CAN 7 JW7 H WIRE, PLUS LEAD 1 8 JW7 H WIRE HARNESS ASSY 1 FOR CAN JW7 H WIRE HARNESS ASSY 1 EXCEPT FOR CAN 9 JW6 H554E 00.FUSE (10A) 1 FOR CAN JW6 H554E 00.FUSE (10A) 2 EXCEPT FOR CAN 10 JW6 H554E 10.FUSE (15A) 1 11 JW6 H554E 20.FUSE (25A) 1 12 JC WIRE, LEAD JW1 H RELAY ASSY NUT NUT BOLT, FLANGE 2 17 JF VOLTAGE REGULATOR ASSY BOLT, FLANGE 1 19 JW6 F253B 01 STAY, RELAY A3 BOLT, FLANGE 2 21 JF SWITCH SCREW, PAN HEAD WASHER, PLATE 2 24 JR1 H BUZZER 1 25 JN6 H STAY, BUZZER 1 45

51 FIG. 35 ELECTRICAL 2 PART 26 * BATTERY ASSY 1 LM 27 1TP RELAY ASSY (1TP-00) EA HOLDER, RELAY CLAMP CLAMP CLAMP BOLT, FLANGE CLAMP CLAMP UG F HOLDER CLAMP CLAMP LR HORN 1 39 JR6 H270X 00 SWITCH BOLT, FLANGE NUT, FLANGE 1 42 JC WIRE, EARTH LEAD BOLT, FLANGE 1 44 JW6 H MAIN SWITCH ASSY 1 45 JU6 H KEY, MAIN SWITCH UG H CAP, KEY 1 47 JU6 H NUT, MAIN SWITCH 1 48 JC0 H351C 10 GAUGE

52 FIG. 36 ALTERNATE FOR WINDSHIELD PART 1 JW8 K WINDSHIELD ASSY, SOLID(CLEAR) 1 UR AP JW8 K WINDSHIELD ASSY, SOLID(SMOKE) 1 UR AP 2 GCA JW HARDWARE KIT 1 3 JW8 K WINDSHIELD ASSY, HINGED(CLEAR) 1 UR AP JW8 K WINDSHIELD ASSY, HINGED(SMOKE) 1 UR AP 4 JW8 K LEVER, LATCH JW8 K BRACKET, WINDSHIELD(R.H) 2 6 JW8 K BUMPER, RUBBER GCA JW HARDWARE KIT 1 47

53 FIG. 37 ALTERNATE FOR SUN ROOF PART 1 JW6 K SUPPORT, SUN ROOF JW6 K SUPPORT, SUN ROOF JW6 K831A 00 SUPPORT, ROOF JW6 K831E 00 SUPPORT, ROOF JW1 K BOLT, ROOF JW1 K BOLT, ROOF NUT, U FLANGE 16 8 JW6 K831F 00 SUPPORT, ROOF JW6 K BOLT M54 WASHER, PLATE A8 BOLT, FLANGE 8 12 JW1 K832F 10 GROMMET, ROOF SUPPORT JW6 K COVER, SUN ROOF 1 48

54 NUMERICAL INDEX PART PART PART PART PART PART JT JN JN JR JN JN JT JN JN JN JN JR JR JR JR A JR JR JN JN JN J J G RH JN JN JR J F JR JN JN JR JN JN JR JX JC JN JC JC JC JC JW CA CA KY JC J JT JN JY JY JC JY2 2135J JT JW NL NL HR JW B 2385L B 2385M WM S JC J J JW JW JW JW J J JH JH JW JW JW JW J J JW J J J J J J JW JW JN J J J JN JY JY JY JY2 4624B JY JY JY JY JW JW JW J JW J J J A J J J J J J J A JY J JJ JJ C J C J JJ JW JW JW JW JN J J J J J J J JC JF TP EA JC S JC JN JE C JC JN JF LR P GU GU JC JT JT CA JC0 8591A JW1 E JW1 E JU0 E JU0 E JU0 E UH E JU0 E JU0 E445E JW8 E JW1 E JW8 F135J JW8 F JW7 F JW7 F JW7 F JW6 F JW7 F JW7 F JW7 F JW1 F JC2 F JW7 F JW7 F JW6 F JN6 F JN6 F JW1 F217G JW7 F UG F JW7 F JW7 F JW6 F253B JW1 F258G JW1 F312G JW7 F312H JW1 F JW8 F JW7 F JW7 F JW1 F JW1 F UG F JW7 F JW1 F JW7 F UG F JU0 F JW1 F JW1 F JW1 F JU0 F P0 F JW1 F JN3 F UG F JU0 F JW1 F D9 F386G D9 F386H JW1 F387A JW1 F387E UG F387F UG F387G UG F387J UG F387K JW1 F UG F389E JC0 F JW1 F JW1 F CC F JW7 F419A JW7 F JW7 F JW7 F JU5 F JW8 F JW1 F JW1 F467K JW1 F JW3 F JN6 F JW7 F JW8 F JW9 F JW9 F JW9 F JW9 F JW7 F JW7 F JW7 F JW8 F JW8 F639L JW8 F639N JW8 F JW8 F

55 NUMERICAL INDEX PART PART PART PART PART PART JW8 F JW8 F JW8 F JW9 F JW8 F JW8 F JW8 F JW9 F JW9 F JW9 F JW9 F JW9 F JW9 F JW7 F JW7 F JW8 F JW8 F JW8 F JW8 F JW7 F JW8 F JW8 F JW8 F JW8 F JW8 F JW8 F JW8 F JW8 F JW8 F JW9 F JW8 F JW8 F815H JW8 F JW8 F JW8 F JW8 F UG F JW8 G JW8 G JW8 G JW8 G JW8 G JW8 G JW8 G JW8 G JW8 G JW8 G JW8 G J55 G JW8 G JW8 G624A JW8 G JW8 G JW7 G JN3 G JN3 G JN3 G JW8 G J55 G JW3 G JW8 G D9 G JN6 H JN6 H JF2 H JN6 H JN6 H J10 H J10 H J10 H JN6 H JN6 H JN6 H J10 H JW1 H JC0 H JW1 H JW7 H JW7 H JN3 H JW1 H JW7 H JW1 H J55 H JN6 H JW6 H JU6 H JU6 H UG H JW7 H JW7 H JR6 H270X JR1 H JN6 H JC0 H351C JU7 H JC0 H JW6 H JC0 H JW6 H JW6 H JW6 H433E JU5 H JU5 H JW6 H554E JW6 H554E JW6 H554E GCA JW GCA JW JU9 K JU9 K JU9 K JU9 K JW8 K JW6 K JW6 K JU9 K JW8 K JW8 K JW8 K JW8 K JW6 K JW6 K JW8 K JW6 K JW7 K JW1 K JW6 K JW1 K P5 K JU9 K JW1 K JW8 K JW8 K JW8 K JW6 K JW7 K JW7 K JW7 K JW6 K JW6 K JW6 K JW7 K JW7 K JW7 K JW7 K810M JC0 K JW7 K JW7 K811K JW7 K JJ3 K815H JW1 K JW8 K JU5 K JW7 K818A JW7 K818B JW7 K818E JW7 K818F JJ3 K818M JW7 K818N JW1 K JW1 K JU9 K819K JW7 K JW7 K JW1 K JW1 K JW1 K JW1 K JW1 K JW1 K JW1 K JW6 K JW6 K JW6 K JW6 K831A JW6 K831E JW6 K831F JW1 K832F JW1 K832H JW8 K JN6 K JW6 K835E JW6 K JW6 K JU9 K JW6 K JW1 K JW1 K JW6 K JJ3 K JW6 K JW1 K JW1 K JU9 K F1X U411C JX4 W A A A A A A B A

56 NUMERICAL INDEX PART PART PART PART PART PART M H H S S S J N M M A N D Y X N N N N