400 2x4/4x4 EFT SHARE OUR PASSION ṬM

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1 SHARE OUR PASSION ṬM 400 2x4/4x4 EFT Model Number A2009IDG2BETR (Red - 2x4) Model Number A2009IDG2BETZ (Cat Green - 2x4) Model Number A2009IDG4BETR (Red - 4x4) Model Number A2009IDG4BETG (Green - 4x4)

2 TABLE OF CONTENTS Red - 2x4 (Model No. A2009IDG2BETR) Red - 4x4 (Model No. A2009IDG4BETR) 2009 ATV 400 2x4/4x4 EFT Cat Green - 2x4 (Model No. A2009IDG2BETZ) Green - 4x4 (Model No. A2009IDG4BETG) FRONT BODY, RACK, AND HEADLIGHT ASSEMBLY (2X4)... 1 FRONT BODY, RACK, AND HEADLIGHT ASSEMBLY (4X4)... 2 REAR BODY, RACK, AND TAILLIGHT ASSEMBLY... 3 FRAME AND RELATED PARTS (2X4)... 4 FRAME AND RELATED PARTS (4X4)... 5 WINCH ASSEMBLY (4X4)... 6 LICENSE PLATE HOLDER ASSEMBLY... 7 SEAT ASSEMBLY... 8 STEERING ASSEMBLY... 9 HANDLEBAR ASSEMBLY FRONT SUSPENSION ASSEMBLY (2X4) FRONT SUSPENSION ASSEMBLY (4X4) REAR SUSPENSION ASSEMBLY WHEEL AND TIRE ASSEMBLY BRAKE ASSEMBLY HYDRAULIC HAND BRAKE ASSEMBLY HYDRAULIC BRAKE ASSEMBLY PARKING BRAKE ASSEMBLY GAS TANK ASSEMBLY SHIFT LEVER ASSEMBLY AIR INTAKE ASSEMBLY BATTERY ASSEMBLY ENGINE AND EXHAUST OIL COOLER ASSEMBLY CASE/BELT COOLING ASSEMBLY DRIVE TRAIN ASSEMBLY (2X4) DRIVE TRAIN ASSEMBLY (4X4) FRONT DRIVE GEARCASE ASSEMBLY (4X4) REAR DRIVE GEARCASE ASSEMBLY WIRING HARNESS ASSEMBLY CARBURETOR CYLINDER ASSEMBLY CYLINDER HEAD AND CAMSHAFT/VALVE ASSEMBLY REED VALVE ASSEMBLY CAM CHAIN ASSEMBLY CRANKCASE ASSEMBLY CRANKSHAFT AND PISTON ASSEMBLY CLUTCH/V-BELT/MAGNETO COVER ASSEMBLY STARTER CLUTCH ASSEMBLY CRANK BALANCER ASSEMBLY OIL PUMP AND STRAINER ASSEMBLY TRANSMISSION ASSEMBLY SECONDARY TRANSMISSION ASSEMBLY GEAR SHIFTING ASSEMBLY SECONDARY DRIVE ASSEMBLY (2X4) SECONDARY DRIVE ASSEMBLY (4X4) STARTER MOTOR ASSEMBLY MAGNETO ASSEMBLY NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined part numbers are new for the 2009 model year. For a complete list of related items, refer to the current accessory catalog Arctic Cat Inc. Printed May 2009 Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701

3 FRONT BODY, RACK, AND HEADLIGHT ASSEMBLY (2X4) Rack, Front - Assembly (inc. 2) Decal, Warning - Load Screw, Cap Spacer Grommet Nut, Lock Screw, Cap Tube, Mounting Grommet Panel, Side - Lower - Right Panel, Side - Lower - Left Cover, Gas Tank - Red Cover, Gas Tank - Cat Green (Cat Green) Rivet, Plastic Cover, Access - Electrical - Red Cover, Access - Electrical - Cat Green (Cat Green) Nut, Lock Reflector Shield, Linkage Screw, Self-Tapping Panel, Splash - Right Panel, Splash - Left Clip, Retaining Screw, Cap Bracket, Support - Headlight - Right Bracket, Support - Headlight - Left Screw, Cap Headlight - Assembly - Right (inc ) Headlight - Assembly - Left (inc ) Socket, Headlight Bulb Bulb, Headlight Lens, Headlight - Assembly - Right Lens, Headlight - Assembly - Left Clip, U-Nut Panel, Fender - Front - Red Panel, Fender - Front - Cat Green (Cat Green) Decal, Side - Upper Right Decal, Side - Upper Left Decal, Warning - General Decal, Instrument Pod 1

4 FRONT BODY, RACK, AND HEADLIGHT ASSEMBLY (4X4) Rack, Front - Assembly (inc. 2) Decal, Warning - Load Screw, Cap Spacer Grommet Nut, Lock Screw, Cap Tube, Mounting Grommet Panel, Side - Lower - Right Panel, Side - Lower - Left Cover, Gas Tank - Red Cover, Gas Tank - Green (Green) Rivet, Plastic Cover, Access - Electrical - Red Cover, Access - Electrical - Green (Green) Nut, Lock Reflector Shield, Linkage Screw, Self-Tapping Panel, Splash - Right Panel, Splash - Left Clip, Retaining Screw, Cap Bracket, Support - Headlight - Right Bracket, Support - Headlight - Left Screw, Cap Headlight - Assembly - Right (inc ) Headlight - Assembly - Left (inc ) Socket, Headlight Bulb Bulb, Headlight Lens, Headlight - Assembly - Right Lens, Headlight - Assembly - Left Clip, U-Nut Panel, Fender - Front - Red Panel, Fender - Front - Green (Green) Decal, Side - Upper Right Decal, Side - Upper Left Decal, Warning - General Decal, Instrument Pod 2

5 REAR BODY, RACK, AND TAILLIGHT ASSEMBLY Rack, Rear - Assembly (inc. 2-3) Decal, Warning - Load Bushing Screw, Cap Spacer Grommet Nut, Lock Screw, Cap Tube, Mounting Footwell - Rear - Right Footwell - Rear - Left Screw, Shoulder Screw, Shoulder Footpeg Nut, Lock Screw, Machine Footwell - Front - Right Footwell - Front - Left Bracket, Mounting - Rear Rack - Right Bracket, Mounting - Rear Rack - Left Reflector Nut, Lock Foil, Protective - Right Foil, Protective - Left Taillight Assembly - Right (inc ) Taillight Assembly - Left (inc ) Bulb, Taillight Bulb, Turn Signal Socket, Taillight - Right Socket, Taillight - Left Screw, Cap Clip, U-Nut Screw, Cap Panel, Fender - Rear - Red Panel, Fender - Rear - Cat Green (2X4 Cat Green) Panel, Fender - Rear - Green (4X4 Green) Decal, Rear Decal, Warning - Tire Pressure Screw, Cap Washer 3

6 FRAME AND RELATED PARTS (2X4) Frame, Main Screw, Cap Footrest Panel, Belly Screw, Shoulder Bumper - Front Fascia, Bumper Screw, Cap Bracket, Mounting - Electrical Screw, Cap Relay, Turn Signal Screw, Cap Horn, Electric - 12V Screw, Cap Decal, Warning - Towing Lock, Steering Screw, Machine 4

7 FRAME AND RELATED PARTS (4X4) Frame, Main Screw, Cap Footrest Panel, Belly Screw, Shoulder Bumper - Front Fascia, Bumper Screw, Cap Bracket, Mounting - Electrical Screw, Cap Relay, Turn Signal Screw, Cap Horn, Electric - 12V Screw, Cap Decal, Warning - Towing Mount, Ball Hitch (inc ) Nut, Lock Screw, Cap Lock, Steering Screw, Machine 5

8 WINCH ASSEMBLY (4X4) Winch (inc. 2-5) Decal, Warning - Tension Decal, Warning - Operation Cable Nut w/washer - ¼ in. (Original Winch) Nut w/washer - 6 mm (Replacement/Accessory Winch) Washer, Lock Screw, Cap Roller (inc. 9) Decal, Warning - Pinch Point Screw, Machine Strap Hook, Winch Pin Cotter Pin Boot, Terminal AR Tie, Cable in Cable, Winch/Solenoid - Yellow Cable, Winch/Solenoid - Blue Cable, Solenoid/Battery - Red Cable, Solenoid/Battery - Black Nut w/washer Screw, Machine Solenoid Washer, External Tooth Lock Harness, Adapter - Solenoid Plate, Winch Nut, Lock Switch Connector Bracket, Switch Washer, Internal Tooth Lock Screw, Machine 6

9 LICENSE PLATE HOLDER ASSEMBLY Holder, License Plate Light Assembly (inc. 3-9) Harness Bulb Base Seal Lens Cover Screw, Self-Tapping Screw, Self-Tapping Nut, Lock Clamp Screw, Cap 7

10 SEAT ASSEMBLY *Not a Service Part **Optional Seat Assembly (inc. 2-8) 2 * 1 Cover, Seat Foam, Seat Base, Seat Bumper, Seat AR Staple Spring, Seat Latch Latch, Seat Retainer, Tool Kit Kit, Tool Wrench, Spanner** 8

11 STEERING ASSEMBLY *Not a Service Part Screw, Cap Cap, Steering Adjuster Screw, Shoulder Cap, Housing Housing - Upper Housing - Lower Post, Steering Screw, Cap Flange, Bearing Bearing w/inverted Oil Seal Washer Screw, Cap Tie Rod - Assembly (inc ) 14 * 2 End, Tie Rod - Left-Hand Thread 15 * 2 Nut - Left-Hand Thread 16 * 2 Tie Rod 17 * 2 Nut - Right-Hand Thread 18 * 2 End, Tie Rod - Right-Hand Thread Nut, Lock Pin, Cotter 9

12 HANDLEBAR ASSEMBLY Handlebar Plug, Handlebar End Cap, Handlebar Washer Screw, Machine Grip, Handlebar Case, Throttle - Assembly (inc. 8-15) (2X4) Case, Throttle - Assembly (inc. 8-15) (4X4) Cover, Throttle Case w/switch Screw, Cap Washer, Lock Washer Screw, Machine Nut Screw, Machine Lever Cover, Post - Steering Decal, Brake Lever Lock Switch, Control - Assembly Mirror Assembly - Right Mirror Assembly - Left Outlet, Accessory - 12V Speedometer - Assembly Screw, Self-Tapping Switch, Ignition - Assembly (inc ) Nut, Flange - Ignition Switch Key, Ignition - Blank (C Series) Cover, Key 10

13 FRONT SUSPENSION ASSEMBLY (2X4) Shock/Spring Assembly - Platinum Screw, Cap Nut, Lock A-Arm, Upper Right - Platinum (inc. 5-9) A-Arm, Upper Left - Platinum (inc. 5-9) Axle Bushing Seal Ring, Retaining Ball Joint Screw, Cap Screw, Cap A-Arm, Lower Right - Platinum (inc. 6-9 and 13) A-Arm, Lower Left - Platinum (inc. 6,9 and 13) Axle Shaft, Stub Screw, Cap Knuckle - Assembly - Right (inc ) Knuckle - Assembly - Left (inc ) Bearing Ring, Retaining 11

14 FRONT SUSPENSION ASSEMBLY (4X4) Shock/Spring Assembly - Platinum Shock/Spring Assembly - Black (Green) Screw, Cap Nut, Lock A-Arm, Upper Right - Platinum (inc. *, 5-8) A-Arm, Upper Left - Platinum (inc. *, 5-8) A-Arm, Upper Right - Black (inc. *, 5-8) (Green) A-Arm, Upper Left - Black (inc. *, 5-8) (Green) * Bushing Seal Axle Ring, Retaining Ball Joint Screw, Cap Screw, Cap A-Arm, Lower Right - Platinum (inc. 5, 7, 8, and 12) A-Arm, Lower Left - Platinum (inc. 5, 7, 8, and 12) A-Arm, Lower Right - Black (inc. 5, 7, 8, and 12) (Green) A-Arm, Lower Left - Black (inc. 5, 7, 8, and 12) (Green) Axle Axle, Drive - Front (inc ) Clip, Retaining Repair Kit, Boot - Drive Axle - Inbound Repair Kit, Boot - Drive Axle - Outbound Screw, Cap Knuckle - Assembly - Right (inc. 9-20) Knuckle - Assembly - Left (inc ) Bearing Ring, Retaining 12

15 REAR SUSPENSION ASSEMBLY Shock/Spring Assembly - Platinum Shock/Spring Assembly - Black (4X4 Green) Screw, Cap Nut, Lock Screw, Cap Screw, Cap A-Arm, Upper Right - Platinum (inc. * and 7-8) A-Arm, Upper Left - Platinum (inc. * and 7-8) A-Arm, Upper Right - Black (inc. * and 7-8) (4X4 Green) A-Arm, Upper Left - Black (inc. * and 7-8) (4X4 Green) * Bushing Seal Axle Screw, Cap Screw, Cap A-Arm, Lower Right - Platinum (inc. *, 7 and 12) A-Arm, Lower Left - Platinum (inc. *, 7 and 12) A-Arm, Lower Right - Black (inc. *, 7 and 12) (4X4 Green) A-Arm, Lower Left - Black (inc. *, 7 and 12) (4X4 Green) Axle Axle, Drive (inc ) Ring, Retaining Repair Kit, Boot - Drive Axle - Inbound Repair Kit, Boot - Drive Axle - Outbound Knuckle - Assembly - Right (inc ) Knuckle - Assembly - Left (inc ) Bushing Axle Bearing Ring, Retaining 13

16 WHEEL AND TIRE ASSEMBLY Screw, Shoulder Disc, Brake Hub, Wheel - Front (inc. 4) Stud Hub, Wheel - Right Rear (inc. 4) Hub, Wheel - Left Rear (inc. 4) Nut, Castle Pin, Cotter Wheel - Gray Nut, Lug Tire - Front Tire - Rear Stem, Valve 14

17 BRAKE ASSEMBLY Lever, Brake O-Ring Washer Screw, Cap Master Cylinder Pin, Clevis Split Pin Washer Washer, Crush Bolt, Banjo-Fitting Switch, Brake Screw, Cap Hose, Brakeline Hose, Brakeline Caliper, Brake (inc ) Housing, Caliper - Assembly (inc ) Piston/Seal Set (inc. 18) Seal Set Valve, Bleed O-Ring, Guide - Set Bracket Assembly Pad, Brake - Set Screw, Cap Cable Tie - 8 in. 15

18 HYDRAULIC HAND BRAKE ASSEMBLY Brake Assembly (inc. 2-9) Screw, Machine Cover, Reservoir Screw, Machine Clamp, Master Cylinder Master Cylinder Assembly Lever Assembly - Kit (inc. 8-9) Lock, Brake Lever - Kit Lever Pin - Kit Washer, Crush Bolt, Banjo-Fitting 16

19 HYDRAULIC BRAKE ASSEMBLY Hose, Brake - Assembly Screw, Cap Bracket, Mounting - Brake Hose Assembly Screw, Cap Hose, Brakeline Washer, Crush Bolt, Banjo-Fitting - Double Clamp, Routing Caliper, Brake - Right Front (inc ) Caliper, Brake - Left Front (inc ) Housing, Caliper - Assembly - Right Front (inc ) Housing, Caliper - Assembly - Left Front (inc ) Piston/Seal Set (inc. 12) Seal Set Valve, Bleed O-Ring, Guide - Set Bracket Assembly Pad, Brake - Set Screw, Cap Bolt, Banjo-Fitting 17

20 PARKING BRAKE ASSEMBLY Caliper (inc. 2) Pad, Brake - Set Screw, Cap Cable Handle, Brake - Assembly (inc. 6-15) E-Ring Lock, Brake Lever Pin Lever, Brake Housing, Brake Lever Switch, Brake Adjuster, Cable Nut Screw, Shoulder Screw, Cap 18

21 GAS TANK ASSEMBLY Tank, Gas Cap, Gas Tank (inc. 3) Gasket, Gas Tank Cap Gauge, Gas - Assembly (inc. 5) Seal, Gas Gauge Screw, Shoulder Hose, Gasline (inc. 8) Clamp, Hose Screw, Machine Knob, Gas Tank Valve Valve, Gas Tank Nut, Lock Grommet Shield, Heat 19

22 SHIFT LEVER ASSEMBLY Knob, Shift Lever Clip, Retaining Lever, Shift Screw, Cap Washer O-Ring Actuator, Shift Spring, Shift Lever Axle, Pivot O-Ring Nut, Lock Bushing Nut, Lock Screw, Cap Linkage, Shift - Assembly (inc ) Nut, Hex - Left-Hand Thread Adjuster, Shift Linkage Nut, Hex - Right-Hand Thread Washer E-Ring 20

23 AIR INTAKE ASSEMBLY Filter, Air - Assembly (inc. 2-13) Screw, Cap Valve, Drain Clamp Latch Cover, Air Filter Spacer Element, Air Filter Gasket, Air Filter Housing, Air Filter Spring Washer Nut Clip, Retaining Clamp Boot, Air Intake - Top Boot, Air Intake - Bottom Clamp Boot, Air Intake Boot, Air Intake Boot, Air Intake Hose, Oil Catch (inc. 23) Clamp, Hose Housing, Air Intake Bracket, Mounting - Air Intake Housing Screw, Self-Tapping Foil, Protective Clamp Pipe, Drain Boot, Air Intake - Carburetor Carburetor, CVK Hose, Vent 21

24 BATTERY ASSEMBLY Battery Assembly (inc. 2-5) Cap Clamp, Hose Hose, Vent Decal, Warning 22

25 ENGINE AND EXHAUST Engine (inc. 2-3) (2X4) Engine (inc. 2-3) (4X4) Mount, Rubber - Engine Mount, Rubber - Engine Screw, Cap Nut, Lock Decal, Warning - Clutch Cover Switch, Temperature - Fan O-Ring Switch, Temperature - Light Pipe, Exhaust - Assembly (inc ) Pipe, Exhaust Shield, Exhaust Clamp Screw, Cap Gasket, Exhaust Pipe Spring, Extension Seal, Exhaust Muffler - Assembly (inc ) Gasket, Spark Arrester Arrester, Spark - Assembly Screw, Cap Bushing Cover, Muffler Screw, Machine 23

26 OIL COOLER ASSEMBLY Cooler, Oil - Assembly (inc. 2-3, three No. 4, and 5-6) Cooler, Oil Fan, Cooling Nut, Lock Screw, Cap Grommet Screw, Shoulder Bushing, Stem Clamp, Hose Hose, Oil Screw, Cap Fitting, Oil O-Ring Fitting, Oil 24

27 CASE/BELT COOLING ASSEMBLY Duct, Belt - Air Out Screw, Self-Tapping Clamp Boot, Duct Clamp Duct, Belt - Air In 25

28 DRIVE TRAIN ASSEMBLY (2X4) Bladder, Gearcase Clamp, Hose Fitting, Vent AR Hose, Vent Clip, Routing AR Tie, Cable - 8 in Gearcase, Rear Screw, Cap Nut, Lock Clamp, Boot Boot Clamp, Boot Bumper, Propeller Shaft Shaft, Propeller Flange, Output Screw, Cap 26

29 DRIVE TRAIN ASSEMBLY (4X4) Bladder, Gearcase Clamp, Hose Fitting, Vent AR Hose, Vent Clip, Routing AR Tie, Cable - 8 in Gearcase, Front Screw, Cap Nut, Lock Bumper, Propeller Shaft Shaft, Propeller Clamp Boot, Coupler Flange, Output Screw, Cap Boot Clamp Shaft, Propeller Gearcase, Rear 27

30 FRONT DRIVE GEARCASE ASSEMBLY (4X4) (Complete Assembly p/n ) Shaft, Input Seal Ring, Retaining Bracket, Actuator Actuator (inc. one No. 6) O-Ring Screw, Self-Tapping Bearing Screw, Self-Tapping Housing, Pinion Gasket, Flange Shaft, Selector Fork, Selector Shaft, Shuttle Ring, Retaining O-Ring Spring, Return Ring, Retaining Collar, Lock Coupler, Drive Gear, Pinion - Assembly - 11T (inc ) Collar, Retaining Bearing Bearing Pin, Dowel Housing, Gearcase Plug, Magnetic (inc. one No. 28) O-Ring O-Ring Bearing AR Shim AR Shim AR Shim AR Shim AR Shim Gear, Ring - 34T Cover, Gearcase Fitting, Plug, Oil Level (inc. one No. 28) Seal Plug, Fill (inc. 38) O-Ring 28

31 REAR DRIVE GEARCASE ASSEMBLY (Complete Assembly p/n ) Housing, Gearcase Bearing Seal Gear, Ring - 34T AR Shim AR Shim AR Shim AR Shim AR Shim Button, Thrust AR Shim AR Shim AR Shim AR Shim AR Shim O-Ring Cover, Gearcase Plug, Fill (inc. 11) O-Ring Fitting, Screw, Self-Tapping Plug, Magnetic (inc. one No. 15) O-Ring Bearing Gear, Pinion - Assembly - 11T (inc ) Bearing Collar, Retaining Pin, Dowel Collar, Lock Washer, Wave Collar, Shaft Gasket, Flange Housing, Pinion Ring, Retaining Bearing Ring, Retaining Seal Shaft, Input Plug, Oil Level (inc. one No. 15) 29

32 WIRING HARNESS ASSEMBLY *Not a Service Part Harness, Main (inc. 2-5) (2X4) Harness, Main (inc. 2-5) (4X4) Cover, Fuse Block Holder, Fuse Relay (5-Pin) - 10 Amp Fuse - 10 Amp Fuse - 15 Amp AR Tie, Cable Cable, Solenoid/Starter (inc. 8) 8 * 1 Boot, Terminal Boot, Terminal Cable, Battery/Solenoid Solenoid (inc. 12) Fuse - 30 Amp Nut w/washer Screw, Machine Bracket, Mounting - Solenoid Nut Screw, Machine Coil, Ignition - Assembly Cap, Spark Plug Clip, Retaining Tray, Electrical CDI Unit Regulator, Voltage Screw, Cap Control, Hazard Cable, Battery/Ground 30

33 *Optional CARBURETOR CVK34 (Complete Assembly p/n ) Cover, Top Screw, Machine Spring Seat, Spring Jet Needle Piston, Vacuum Screw, Idle Adjust Washer Spring Plate Screw, Machine Choke, Electric Cover, Electric Choke O-Ring, Float Chamber Valve, Float - Set Float Set Needle Jet Holder, Needle Jet Main Jet Main Jet - 108* Main Jet - 110* Main Jet - 112* Main Jet - 115* Main Jet - 118* Starter Jet Slow Jet Screw, Machine Spring Diaphragm Assembly Housing, Pump U-Ring Screw, Machine Screw, Drain Screw, Pilot - Set Cover Screw, Machine AR Hose, Vent - 25 ft Cable, Throttle (2X4) Cable, Throttle (4X4) 31

34 CYLINDER ASSEMBLY Cylinder Gasket, Cylinder Head Gasket, Cylinder Pin, Dowel Nut 32

35 CYLINDER HEAD AND CAMSHAFT/VALVE ASSEMBLY Head, Cylinder (inc. 2-9) Pin, Dowel Screw, Cap Gasket Screw, Cap Screw, Cap Screw, Cap Screw, Cap Screw, Cap Plug, Head O-Ring Screw, Cap Cap, Inspection Spark Plug (NGK CR8E) O-Ring Manifold, Intake Screw, Machine Clamp Plug, Oil Gallery Camshaft C-Ring Sprocket Pin, Alignment Plate, Retainer Screw, Cap Arm, Valve Rocker - Intake Screw, Adjuster Nut Arm, Valve Rocker - Exhaust Shaft, Rocker Arm Gasket Plug, Shaft Cotter, Valve Retainer, Spring Spring, Valve Seal, Oil Seat, Spring Valve, Intake Valve, Exhaust Screw, Cap Screw, Cap Washer Bolt, Stud Nut Pin, Dowel 33

36 REED VALVE ASSEMBLY Cap, Inspection - Reed Valve Cover, Reed Valve Valve, Reed Body, Reed Valve Screw, Cap Gasket Pipe, Air Screw, Cap Gasket Screw, Cap Duct, Air Clamp Clamp Vacuum, Air - Assembly Mount, Air Vacuum Duct, Air Hose Assembly (inc. 18) Clamp, Hose 34

37 CAM CHAIN ASSEMBLY Chain, Cam Guide, Chain Tensioner, Chain Pivot, Tensioner Washer Adjuster, Tensioner - Assembly (inc. 7-9) Spring Plug Washer Gasket Screw, Cap 35

38 CRANKCASE ASSEMBLY Crankcase - Assembly (inc. 2-5) Pin, Dowel Screw, Cap Screw, Cap Screw, Cap Screw, Cap Screw, Cap Pin, Dowel Bearing Bearing Bearing Screw, Machine Retainer, Bearing Bearing Bearing Bearing Bearing Bearing Tube, Vent - Crankcase Seal Plate, Oil Guide - Right Plate, Oil Guide - Left Seal Retainer Screw, Machine Gasket, Oil Pressure Plug Plug, Oil Pressure Union, Oil Filter Filter, Oil Bolt, Stud 36

39 CRANKSHAFT AND PISTON ASSEMBLY *Not a Service Part Crankshaft Assembly (inc. 2-9) 2 * 1 Rod, Connecting Bearing Washer Pin, Crankshaft Crankshaft - Right Crankshaft - Left Gear, Crank Balancer Drive Pin, Dowel Piston Set (inc ) Ring, Piston - Set Piston Pin, Piston Circlip Bushing Nut 37

40 CLUTCH/V-BELT/MAGNETO COVER ASSEMBLY Cover, Clutch Gasket Seal, Clutch Housing Bearing Retainer, Bearing Screw, Machine Plate, Air Intake Screw, Cap Cover, V-Belt Gasket, V-Belt Cover Pin, Dowel Bearing Circlip Plug, Drain Gasket, Drain Plug Screw, Cap Screw, Cap Screw, Cap Screw, Cap Cover, Magneto Gasket, Magneto Cover Bearing Plug Washer, Crush Stick, Oil Level (inc. 26) O-Ring, Oil Level Stick Seal, Oil O-Ring Retainer, Oil Seal Screw, Machine Cover, Magneto - Outer Screw, Machine 38

41 STARTER CLUTCH ASSEMBLY Gear, Starter Idler - No Gear, Starter Idler - No. 1 (Up to Engine Serial Number ) Gear, Starter Idler - No. 1 (Engine Serial Number and Up) Pin, Starter Idler Gear No Pin, Starter Idler Gear No Gear, Starter Clutch (inc. 6) Bearing Clutch, One-Way (inc. 8) Bearing Screw, Cap 39

42 CRANK BALANCER ASSEMBLY Balancer, Crank Key Pin, Alignment Gear, Driven Gear, Oil Pump Drive Washer Screw, Cap 40

43 OIL PUMP AND STRAINER ASSEMBLY Pump, Oil Gear, Driven Pin, Dowel Washer Ring, Retaining Screw, Machine Strainer, Oil Screw, Cap Cap, Oil Strainer O-Ring Screw, Cap Pin, Dowel Plug, Drain Gasket, Drain Plug Valve, Oil Relief - Assembly (inc. 16) O-Ring 41

44 TRANSMISSION ASSEMBLY Shoe, Clutch - Assembly Clutch, One-Way Nut Housing, Clutch O-Ring Spacer Face, Fixed Drive Belt, Drive Face, Movable Drive Roller, Movable Drive Face Spacer, Movable Drive Face Plate, Movable Drive Face Damper, Movable Drive Face Nut Clutch, Driven - Assembly (inc. 16) Key Nut 42

45 SECONDARY TRANSMISSION ASSEMBLY Washer Gear, Reverse Idle Bushing Shaft, Reverse Idle Spacer Driveshaft Countershaft Assembly (inc. 8-18) Gear Select, Reverse Circlip Washer Bushing Bearing Gear, Reverse Driven Gear, Driven - Low Gear Select, Sliding Washer, Thrust Gear, Driven - High Countershaft Gear, Drive Shaft, Output Pin, Dowel Gasket, Housing Housing, Speedometer Sensor Screw, Cap Sensor, Speedometer Gasket Screw, Cap Bearing 43

46 GEAR SHIFTING ASSEMBLY Shaft, Gear Shift - Assembly (inc. 2-8 and two No. 9) Shaft, Gear Shift Pin, Dowel Spring Cam, Reverse Circlip C-Ring Cam, Gear Shift Washer Screw, Cap Switch, Gear Position Spacer, Speed Sensor Washer, Thrust Washer, Thrust Plate, Gear Shift Cam Screw, Cap Washer Shaft, Sub-Gear Shift Seal Screw, Machine Arm, Select Washer Stopper, Cam Support, Cam Stopper Spring Washer Nut Shaft, Shift Fork Fork, Shift 44

47 SECONDARY DRIVE ASSEMBLY (2X4) Gear, Secondary Drive Washer, Thrust Nut Nut Washer Flange, Output Joint Seal, Oil Bearing AR Shim, 25 x Shaft, Secondary Driven C-Ring Bearing Gear, Secondary Driven Washer Nut Plug 45

48 SECONDARY DRIVE ASSEMBLY (4X4) Gear, Secondary Drive Washer, Thrust Nut Nut Washer Flange, Output Joint Seal, Oil Bearing AR Shim, 25 x Shaft, Secondary Driven C-Ring Bearing Gear, Secondary Driven Washer Nut Shaft, Secondary Driven Bearing 46

49 STARTER MOTOR ASSEMBLY Motor, Starter - Assembly (inc. 2) (Up to Engine Serial Number ) Motor, Starter - Assembly (inc. 2) (Engine Serial Number and Up) O-Ring Screw, Cap Nut w/washer 47

50 MAGNETO ASSEMBLY Stator Assembly Rotor/Flywheel Screw, Cap Key Nut Screw, Cap Clamp Clamp 48

51

52 Printed in U.S.A. p/n R

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