Illustrated Parts Manual. Model Number A2011ICS4BUSG (Green) A2011ICS4BOSG (Green - International)

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1 Illustrated Parts Manual Model Number A2011ICS4BUSG (Green) A2011ICS4BOSG (Green - International) S H A R E O U R PAS S IO N. TM

2 TABLE OF CONTENTS 2011 ATV 650 Green (Model No. A2011ICS4BUSG) Green - International (Model No. A2011ICS4BOSG) FRONT RACK, BODY PANEL, AND HEADLIGHT ASSEMBLIES... 1 REAR RACK, BODY PANEL, AND FOOTWELL ASSEMBLIES... 2 FRAME AND RELATED PARTS... 3 TAILLIGHT ASSEMBLY... 4 SEAT ASSEMBLY... 5 STEERING ASSEMBLY (Up to VIN: )... 6 STEERING ASSEMBLY (VIN: and Up)... 7 HANDLEBAR ASSEMBLY... 8 INSTRUMENT POD ASSEMBLY... 9 FRONT SUSPENSION ASSEMBLY REAR SUSPENSION ASSEMBLY WHEEL AND TIRE ASSEMBLY HYDRAULIC BRAKE ASSEMBLY GAS TANK ASSEMBLY SHIFT LEVER ASSEMBLY AIR INTAKE ASSEMBLY ENGINE AND EXHAUST COOLING ASSEMBLY CASE/BELT COOLING ASSEMBLY DRIVE TRAIN ASSEMBLY FRONT DRIVE GEARCASE ASSEMBLY REAR DRIVE GEARCASE ASSEMBLY WIRING HARNESS ASSEMBLY BATTERY AND STARTER ASSEMBLY CARBURETOR CYLINDER ASSEMBLY CYLINDER HEAD AND CAMSHAFT/VALVE ASSEMBLY CAM CHAIN ASSEMBLY CRANKCASE ASSEMBLY CRANKSHAFT AND PISTON ASSEMBLY CLUTCH/V-BELT/MAGNETO COVER ASSEMBLY STARTER CLUTCH ASSEMBLY CRANK BALANCER ASSEMBLY OIL FILTER/PUMP ASSEMBLY WATER PUMP ASSEMBLY TRANSMISSION ASSEMBLY SECONDARY TRANSMISSION ASSEMBLY (Up to Engine Serial No ) SECONDARY TRANSMISSION ASSEMBLY (Engine Serial No and Up) GEAR SHIFTING ASSEMBLY SECONDARY DRIVE ASSEMBLY MAGNETO ASSEMBLY NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. For a complete list of related items, refer to the current accessory catalog Arctic Cat Inc. Printed October 2010 Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701

3 FRONT RACK, BODY PANEL, AND HEADLIGHT ASSEMBLIES Rack, Front - Assembly (inc. 2-3) Decal, Warning - Load Bushing Screw, Cap Spacer Grommet Nut, Lock Screw, Shoulder Washer Nut, Lock Panel, Side - Lower - Right Panel, Side - Lower - Left Grommet Headlight Assembly - Right (inc ) Headlight Assembly - Left (inc ) Bulb, Headlight Bulb, Headlight Stud, Adjuster - Headlight Spring, Adjuster Knob, Adjuster Screw, Self-Tapping Washer Grommet Cover, Access - Green Screw, Cap T-Nut Cover, Steering Post - Black Rivet, Reinstallable Box, Storage - Black Clip, Retaining Lid, Storage Box w/latch (inc ) Latch, Storage Box Lid, Storage Box X 1 Panel, Fender - Assembly - Front - Green (inc ) Decal, Reflector - Right - Amber Decal, Reflector - Left - Amber Decal, Warning - Off-Road Only Decal, Warning - General/Age Decal, Warning - Turn/Hill Decal, Warning - Reverse/Pre-Ride Foil, Protective X 1 Decal, Side - Upper Right X 1 Decal, Side - Upper Left X 1 Decal, Side - Front Right X 1 Decal, Side - Front Left Decal, Arctic Cat Screw, Shoulder 1

4 REAR RACK, BODY PANEL, AND FOOTWELL ASSEMBLIES Rack, Rear - Assembly (inc. 2-3) Decal, Warning - Load Bushing Screw, Cap Spacer Grommet Nut, Lock Screw, Shoulder Washer Nut, Lock Decal, Speedrack Footwell - Right Footwell - Left Screw, Machine Footpeg Screw, Shoulder New Qty Description Nut X 1 Panel, Fender - Assembly - Rear - Green (inc ) Decal, Reflector - Right - Red Decal, Reflector - Left - Red Decal, Warning - Tire Pressure Foil, Protective Decal, Passenger X 1 Decal, Arctic Cat X 1 Decal, Side - Upper Right X 1 Decal, Side - Upper Left X 1 Decal, Right X 1 Decal, Left X 1 Decal, Side - Lower Right X 1 Decal, Side - Lower Left 2

5 Frame, Main Channel, Bumper Mounting Screw, Cap Bracket, Mounting - Bumper - Right Bracket, Mounting - Bumper - Left Screw, Cap Nut Bracket, Support - Right Bracket, Support - Left Screw, Self-Tapping Bumper, Front Fascia, Bumper - Front - Black FRAME AND RELATED PARTS Screw, Shoulder Panel, Belly Screw, Cap Brace, A-Arm Nut, Lock Pad, Frame Nut Screw, Cap Footrest - Right Footrest - Left Rod, Support Decal, Warning - Towing 3

6 Taillight Assembly (inc. 2-4) Housing, Taillight Bulb, Taillight TAILLIGHT ASSEMBLY New Qty Description Socket, Taillight Screw, Self-Tapping Washer, External Tooth Lock 4

7 Seat Assembly (inc. 2-9) Cover, Seat Foam, Seat Base, Seat - Assembly (inc. 5-6) Bumper, Seat - Rear SEAT ASSEMBLY Bumper, Seat - Front AR Staple Spring, Seat Latch Latch, Seat Wrench, Spanner 5

8 Screw, Cap Cap, Steering Adjuster Screw, Shoulder Cap, Housing Housing, Lower Housing, Upper Post, Steering Screw, Cap Flange, Bearing Bearing w/inverted Oil Seal Washer Screw, Cap Tie Rod - Assembly (inc ) STEERING ASSEMBLY (Up to VIN: ) New Qty Description End, Tie Rod - Left-Hand Thread - Kit (inc ) 15-2 End, Tie Rod - Left-Hand Thread - Not a Service Part Nut - Left-Hand Thread Tie Rod End, Tie Rod - Right-Hand Thread - Kit (inc ) 19-2 End, Tie Rod - Right-Hand Thread - Not a Service Part Nut - Right-Hand Thread Nut, Lock Pin, Cotter 6

9 Screw, Cap Cap, Steering Adjuster Cap, Housing Housing, Upper Housing, Lower X 1 Post, Steering Screw, Shoulder Screw, Cap Flange, Bearing Bearing w/inverted Oil Seal Washer STEERING ASSEMBLY (VIN: and Up) Screw, Cap Tie Rod - Assembly (inc ) End, Tie Rod - Left-Hand Thread - Kit (inc. 15) Nut - Left-Hand Thread Tie Rod End, Tie Rod - Right-Hand Thread - Kit (inc. 18) Nut - Right-Hand Thread Nut, Lock Pin, Cotter 7

10 Handlebar Plug, Handlebar Grip, Handlebar End Cap, Handlebar Washer Screw, Machine Case, Throttle - Assembly (inc. 8-15) Cover, Throttle Case w/switch Screw, Cap Washer, Lock Washer HANDLEBAR ASSEMBLY New Qty Description Lever, Throttle Screw, Machine Nut Screw, Machine Decal, Warning - Differential Lock Decal, Warning - Brake Lever Lock Cover, Switch Housing Switch, Control - Assembly (inc ) Screw, Machine Screw, Machine 8

11 INSTRUMENT POD ASSEMBLY Switch, Ignition - Assembly (inc. 2-4) Nut, Retaining Key, Ignition (Y Series - Left-Side Cut) Key, Ignition (Z Series - Right-Side Cut) Cover, Key Instrument Pod - Black Outlet, Accessory - 12V Gauge, LCD Bracket, Retaining Nut w/washer Bracket, Mounting - Instrument Pod Rivet, Reinstallable Decal, AirCat 9

12 Shock Absorber (inc. 2) Bushing Cam, Spring Adjuster Spring, Suspension - Black Retainer, Spring Screw, Cap Nut, Lock A-Arm, Upper Right - Black (inc. 9-12) A-Arm, Upper Left - Black (inc. 9-12) Bushing Axle Ring, Retaining Ball Joint Screw, Self-Tapping Clamp, Routing Screw, Cap A-Arm, Lower Right - Black (inc and two No ) A-Arm, Lower Left - Black (inc and two No ) FRONT SUSPENSION ASSEMBLY New Qty Description Bushing Axle Screw, Cap X 1 Axle, Drive - Right (inc ) X 1 Axle, Drive - Locking - Left (inc ) X 2 Repair Kit, Boot (inc. 22) X 2 Clip, Retaining X 4 Pin, Detent X 2 Clip, Retaining Knuckle - Assembly - Right (inc ) Knuckle - Assembly - Left (inc ) Ring, Retaining Bearing Screw, Cap Guard, Boot - Right - Black Guard, Boot - Left - Black Screw, Shoulder 10

13 Shock Absorber (inc. 2-4) Bushing Bushing Sleeve Retainer, Spring Spring, Suspension - Black Cam, Spring Adjuster Screw, Cap - Right Screw, Cap - Left Nut, Lock Washer Screw, Cap A-Arm, Rear - Upper Right - Black (inc ) A-Arm, Rear - Upper Left - Black (inc ) Bushing Axle Screw, Cap REAR SUSPENSION ASSEMBLY A-Arm, Rear - Lower Right - Black (inc ) A-Arm, Rear - Lower Left - Black (inc ) X 2 Axle, Drive (inc ) X 2 Repair Kit, Boot (inc. 19) X 2 Clip, Retaining X 4 Pin, Detent X 2 Clip, Retaining Knuckle, Right - Assembly (inc ) Knuckle, Left - Assembly (inc ) Ring, Retaining Bearing Axle Bushing Screw, Cap Screw, Shoulder Guard, Boot - Rear - Right - Black Guard, Boot - Rear - Left - Black 11

14 Screw, Shoulder Disc, Brake Hub, Wheel - Front (inc. 4) Stud Hub, Wheel - Rear - Right (inc. 4) Hub, Wheel - Rear - Left (inc. 4) Nut, Castle Pin, Cotter WHEEL AND TIRE ASSEMBLY New Qty Description Wheel - Front - Platinum Wheel - Rear - Platinum Nut, Lug Tire - Front Tire - Rear Stem, Valve (inc. 12) Cap, Valve Stem 12

15 Hose, Brake - Assembly Nut w/washer Screw, Machine Lever, Brake O-Ring Spring, Brake Lever Washer Screw, Cap Brake Assembly (inc. 10) Reservoir, Brake w/clamp Screw, Machine Spring, Brake Switch Hose, Brake Bolt, Banjo-Fitting Washer, Crush Screw, Cap Bracket, Switch Adapter, Hose Screw, Cap Caliper, Brake - Right Front (inc. two No. 19 and 21-27) Caliper, Brake - Left Front (inc. two No. 19 and 21-27) Caliper, Brake - Rear (inc. two No. 19 and 21-27) HYDRAULIC BRAKE ASSEMBLY Housing, Caliper - Assembly - Right Front (inc. two No. 19 and 22-24) Housing, Caliper - Assembly - Left Front (inc. two No. 19 and 22-24) Housing, Caliper - Assembly - Rear (inc. two No. 19 and 22-24) Piston/Seal Set (inc. 23) Seal Set Valve, Bleed O-Ring, Guide - Set Bracket Assembly Pad, Brake - Set Clip, Brake Hose Brake Assembly (inc ) Screw, Machine - Kit Cover, Reservoir Screw, Machine - Kit Clamp, Master Cylinder Master Cylinder Assembly Lever Assembly - Kit (inc ) Lock, Brake Lever - Kit Lever Pin - Kit Switch, Brake AR Tie, Cable - 8 in. 13

16 Tank, Gas - Assembly (inc. 2-11) Cap, Gas Tank (inc. 3) Gasket, Gas Tank Cap Screw, Self-Tapping Plate, Retaining Sensor, Fuel Level (inc. 7-9) Clamp, Hose Filter, Fuel Seal, Fuel Level Sensor Adapter, Fuel Level Sensor Seal Clamp, Hose AR Hose, Gasline - 25 ft Pump, Fuel GAS TANK ASSEMBLY New Qty Description Screw, Machine Nut w/washer Clamp, Hose AR Hose, Gasline - 25 ft Fitting, Straight Bracket, Filter Mounting Filter, In-Line AR Tie, Cable - 8 in Screw, Shoulder Grommet Grommet Screw, Self-Tapping Shield, Heat - Gas Tank - Front Shield, Heat - Gas Tank - Rear 14

17 Knob, Shift Clip, Retaining Plate, Shift Shield, Shift Plate Nut, Stamped Lever, Shift Spring, Shift Lever Actuator, Shift Nut O-Ring Axle, Pivot Screw, Cap SHIFT LEVER ASSEMBLY Washer O-Ring Nut Pin, Mounting Bushing Washer E-Ring Linkage, Shift - Assembly (inc ) Nut, Hex - Left-Hand Thread Coupler Nut, Hex - Right-Hand Thread 15

18 Diverter, Air - Top Diverter, Air - Bottom Shroud, Splash Rivet, Reinstallable Clamp Screw, Self-Tapping Cap, Air Intake - Diverter Duct, Air Intake - Engine Cover, Intake Filter, Air Screen, Air Filter Housing, Intake AIR INTAKE ASSEMBLY New Qty Description Clip, Spring Clamp, Hose Hose, Vent Valve, Drain Panel, Shield Bracket, Retaining Clamp Boot Clamp Carburetor, CVK36-AE Hose, Drain 16

19 Engine, A650G Screw, Cap Screw, Cap Nut, Lock Mount, Rubber - Engine Mount, Rubber - Engine Screw, Cap Pipe, Exhaust - Assembly (inc. 9-14) Shield, Exhaust Pipe - Outer - Rear Shield, Exhaust Pipe - Inner - Rear Shield, Exhaust Pipe - Inner - Front Shield, Exhaust Pipe - Outer - Front Pipe, Exhaust ENGINE AND EXHAUST Clamp Gasket, Exhaust Seal, Exhaust Spring, Extension X 3 Bushing Channel, Muffler Support Muffler - Assembly (inc ) Screw, Cap Arrester, Spark - Assembly Gasket, Spark Arrester Cover, Muffler Screw, Machine Decal, Warning - Clutch Cover 17

20 Radiator Assembly (inc. 2-13) Radiator Screen Cap Grommet AR Hose - 25 ft AR Hose ft Shroud, Fan Fan, Cooling Screw, Machine Clamp, Wire COOLING ASSEMBLY New Qty Description Clamp, Cable Sensor, Engine Coolant Temperature O-Ring Screw, Shoulder Nut w/washer Bushing, Stem Hose, Coolant - Upper Hose, Coolant - Crossover X 1 Hose, Coolant - Lower Clamp, Hose AR Tie, Cable in. 18

21 Duct, Air Intake - Front - Lower Valve, Drain Clamp Boot, Duct - Air Intake - Front Clamp Screw, Self-Tapping Clamp CASE/BELT COOLING ASSEMBLY Boot, Duct - Air Out - Rear Duct, Air Out - Rear (inc and three No. 12) Duct Duct Screw, Self-Tapping 19

22 Bladder, Gearcase Clamp, Hose Nut, Lock Washer Screw, Cap Gearcase, Front Boot, Shaft Gearcase, Rear AR Hose, Vent Fitting, Vent DRIVE TRAIN ASSEMBLY New Qty Description Clamp Boot Clamp Bumper, Propeller Shaft Shaft, Propeller Spring Flange, Output Screw, Cap AR Tie, Cable - 8 in. 20

23 FRONT DRIVE GEARCASE ASSEMBLY Complete Front Drive Gearcase Assembly Shaft, Propeller - Assembly (inc. 2-6) Clamp Boot, Propeller Shaft Clamp Shaft, Output Shaft, Input Seal Ring, Retaining Bracket, Actuator Actuator (inc. 11) X 1 O-Ring O-Ring Screw, Self-Tapping Bearing Screw, Self-Tapping Housing, Pinion Gasket, Flange Ring, Retaining Shaft, Selector Ring, Retaining Fork, Selector Shaft, Shuttle O-Ring Spring, Return Coupler, Drive Collar, Lock Gear, Pinion - Assembly - 10T (inc ) Collar, Retaining Bearing Housing, Gearcase Bearing Pin, Dowel Plug, Magnetic (inc. one No. 34) O-Ring O-Ring Bearing AR Shim, 41 x 49 x 1.3 mm AR Shim, 41 x 49 x 1.4 mm AR Shim, 41 x 49 x 1.5 mm AR Shim, 41 x 49 x 1.6 mm AR Shim, 41 x 49 x 1.7 mm Gear, Ring - 36T AR Shim, 61 x 69 x 1.3 mm AR Shim, 61 x 69 x 1.4 mm AR Shim, 61 x 69 x 1.5 mm AR Shim, 61 x 69 x 1.6 mm AR Shim, 61 x 69 x 1.7 mm Cover, Gearcase (inc. one No. 34, 41-52, and one No. 53) Bearing Flange, Bearing Pin, Parallel Collar, Sliding Fork Ring, Retaining Spring Spring Shaft, Lock Fitting Plug, Oil Level (inc. one No. 34) Seal Seal Plug, Fill (inc. 55) O-Ring 21

24 Complete Rear Drive Gearcase Assembly Housing, Gearcase Bearing Seal Gear, Ring - 36T AR Shim, 41 x 49 x 1.3 mm AR Shim, 41 x 49 x 1.4 mm AR Shim, 41 x 49 x 1.5 mm AR Shim, 41 x 49 x 1.6 mm AR Shim, 41 x 49 x 1.7 mm Button, Thrust AR Shim, 6.3 x 18 x 1.3 mm AR Shim, 6.3 x 18 x 1.4 mm AR Shim, 6.3 x 18 x 1.5 mm AR Shim, 6.3 x 18 x 1.6 mm AR Shim, 6.3 x 18 x 1.7 mm O-Ring Cover, Gearcase Plug, Magnetic (inc. 11) O-Ring REAR DRIVE GEARCASE ASSEMBLY New Qty Description Fitting Screw, Self-Tapping Plug, Fill (inc. one No. 15) O-Ring Bearing Gear, Pinion - Assembly - 10T (inc ) Bearing Collar, Retaining Pin, Dowel Collar, Lock Washer, Wave Collar, Shaft Gasket, Flange Housing, Pinion Ring, Retaining Bearing Ring, Retaining Seal Shaft, Input Plug, Oil Level (inc. one No. 15) 22

25 Harness, Main (inc. 2-8) Tether, Accessory Connector Cover, Fuse Block Holder, Fuse Fuse - 10 Amp Fuse - 15 Amp Fuse - 30 Amp Decal, Fuse Block Relay (4-Pin) - 20 Amp Seal X 1 Repair Kit, Connector - LCD Gauge X AR Repair Kit, Connector - Headlight Nut w/washer WIRING HARNESS ASSEMBLY Regulator, Voltage Screw, Machine Coil, Ignition Cap, Spark Plug Screw, Machine Switch, Brake - Assembly CDI Tray, Electrical Foil, Protective Rivet, Reinstallable AR Tie, Cable - 8 in AR Tie, Cable in. 23

26 BATTERY AND STARTER ASSEMBLY Battery Cover/Tool Tray Assembly (inc. 2-4) Cover, Battery Kit, Tool Pad, Battery Screw, Machine Battery Assembly (inc. 7-11) Cap, Battery Clamp, Hose Hose, Vent Decal, Warning New Qty Description Kit, Hardware Foam, Battery Cable, Battery/Ground Cable, Battery/Solenoid Boot, Terminal Nut w/washer Cable, Solenoid/Starter (inc. 18) Boot, Terminal Solenoid Screw, Machine Motor, Starter - Assembly 24

27 Complete Carburetor Assembly Cover, Top Screw, Machine Spring Piston, Vacuum Seat, Spring Jet Needle Needle Jet Holder, Needle Jet Main Jet Main Jet Optional Main Jet Optional Main Jet Optional Main Jet Optional Main Jet Optional Main Jet Optional Main Jet Optional Main Jet Optional Main Jet Optional Main Jet Optional Main Jet Optional Slow Jet Starter Jet Valve, Float - Set (inc. 13) 13-1 Clip - Not a Service Part Float Set (inc. 15) CARBURETOR 15-1 Pin, Float - Not a Service Part Set Screw, Pilot (inc ) 17-1 Spring - Not a Service Part 18-1 Washer - Not a Service Part 19-1 O-Ring - Not a Service Part Screw, Idle Adjust Washer Spring Plate Screw, Machine Choke, Electric Cover, Electric Choke Chamber, Float - Assembly (inc ) O-Ring, Float Chamber Screw, Drain Spring Diaphragm Assembly - Pump Housing Housing, Pump U-Ring Screw, Machine Screw, Machine Cable, Throttle Cover Screw, Machine AR Hose, Vent - 25 ft 25

28 Cylinder Bolt, Stud Nut Gasket, Base Pin, Dowel CYLINDER ASSEMBLY New Qty Description Union, Coolant Hose Screw, Machine O-Ring Gasket, Cylinder Head 26

29 CYLINDER HEAD AND CAMSHAFT/VALVE ASSEMBLY Head, Cylinder - Assembly (inc. 2-17) Pin, Dowel Screw, Cap Arm, Valve Rocker - Exhaust (inc. two No. 5-6) Screw, Adjuster Nut Arm, Valve Rocker - Intake (inc. two No. 5-6) Shaft, Rocker Arm - Intake Shaft, Rocker Arm - Exhaust Cotter, Valve Retainer, Spring Spring, Valve Seal, Oil Seat, Spring - Valve X 2 Valve, Intake Valve, Exhaust Plug, Shaft Camshaft Sprocket Screw, Cap Plate, Retainer Pin, Dowel C-Ring Plug, Cylinder Head Screw, Cap Cap, Inspection O-Ring Screw, Cap Washer X 4 Gasket Screw, Cap Screw, Cap Screw, Cap Spark Plug - CPR8E Flange, Intake Manifold O-Ring Screw, Machine Clamp Cover, Thermostat Thermostat Sensor, Engine Coolant Temperature Bolt, Stud Nut Bolt, Stud Nut 27

30 CAM CHAIN ASSEMBLY New Qty Description Chain, Cam Gasket Guide, Chain Screw, Machine Tensioner, Chain Gasket Pivot, Tensioner Screw, Cap Washer, Crush Washer Adjuster, Tensioner - Assembly 28

31 Crankcase Assembly (inc. 2-15) Plug Plug Bearing Bearing Bearing Bearing Bearing Bearing Bearing Seal, Countershaft Screw, Machine Retainer, Bearing Pipe, Breather Seal, Driveshaft Screw, Cap Pin, Dowel Pin, Dowel CRANKCASE ASSEMBLY Screw, Machine Screw, Machine Screw, Machine Screw, Cap Screw, Cap Gasket Screw, Cap Screw, Cap Screw, Machine Screw, Machine Housing, Secondary Shaft (inc. one No. 7) Screw, Cap Screw, Cap Pipe, Breather Stick, Oil Level O-Ring 29

32 Crankshaft Assembly Piston Set (inc. 3-6) Ring, Piston - Set CRANKSHAFT AND PISTON ASSEMBLY New Qty Description Circlip, Piston Pin 5-1 Piston - Not a Service Part Pin, Piston 30

33 CLUTCH/V-BELT/MAGNETO COVER ASSEMBLY Cover, V-Belt Pin, Dowel Washer, Crush Screw, Cap Bearing Ring, Retaining Gasket, V-Belt Cover Cover, Clutch Screw, Machine Plate, Air Intake Seal Bearing Retainer, Bearing Gasket, Clutch Cover Gasket, Magneto Cover Cover, Magneto - Assembly Plug Washer, Crush Clamp, Wire Bearing Seal Retainer, Seal Screw, Machine O-Ring Bushing Nut Cover, Magneto Screw, Machine Screw, Machine Screw, Machine Screw, Machine Screw, Machine Screw, Machine 31

34 Gear, Starter Idler - No Shaft, Starter Gear Gear, Starter Idler - No Spacer, Starter Idler Gear No Shaft, Starter Gear STARTER CLUTCH ASSEMBLY New Qty Description Gear, Starter Clutch (inc. 7) Bearing Clutch, Starter Screw, Machine Washer 32

35 Screw, Cap Washer Gear, Oil Pump Drive Pin, Dowel CRANK BALANCER ASSEMBLY Spacer Gear, Driven Key Balancer, Crank 33

36 Pump, Oil Gear, Driven Pin Washer Ring, Retaining Screw, Machine Strainer, Oil Screw, Machine OIL FILTER/PUMP ASSEMBLY New Qty Description Filter, Oil Cap, Oil Strainer Screw, Machine Valve, Oil-Relief - Assembly Plug, Drain Gasket, Drain Plug Union, Filter 34

37 Pump, Water - Assembly (inc. 2) O-Ring Gear, Driven Shaft, Driven Gear Pin, Driven Gear Ring, Retaining WATER PUMP ASSEMBLY Bearing, Shaft Ring, Retaining Gear, Water Pump Drive Pin, Alignment Ring, Retaining Screw, Machine 35

38 Pulley, Driven - Assembly (inc. 2-4) Shoe, Cam Screw, Machine Nut Nut Washer Plate, Movable Drive Face Damper, Movable Drive Face Face, Movable Drive Belt, Drive Spacer TRANSMISSION ASSEMBLY New Qty Description Roller Face, Fixed Drive Shroud, Drive Face Screw, Self-Tapping Spacer, Fixed Drive Face O-Ring Housing, Clutch - Assembly Seal Nut Clutch, One-Way Clutch, Centrifugal - 6 Plate 36

39 SECONDARY TRANSMISSION ASSEMBLY (Up to Engine Serial No ) Countershaft Assembly (inc. 2-15) Gear Select, Reverse Ring, Retaining Spacer, Reverse Driven Gear Washer Gear, Reverse Driven Bearing Bushing Washer, Lock Washer, Lock Gear, Driven - Low Washer Countershaft Gear Select, Sliding Gear, Driven - High Gear, Drive Washer Washer, Thrust Ring, Retaining Washer, Thrust Trigger, Speedometer Sensor Ring, Retaining Gasket Pin, Dowel Housing, Speedometer Sensor Sensor, Speedometer Screw, Machine Screw, Machine Gasket Driveshaft Washer, Thrust Gear, Reverse Idle Bushing Shaft, Reverse Idle 37

40 SECONDARY TRANSMISSION ASSEMBLY (Engine Serial No and Up) X 1 Countershaft Assembly (inc. 2-10) X 2 Ring, Retaining X 1 Gear Select, Reverse X 4 Shim X 1 Gear, Reverse Driven X 3 Bearing X 1 Gear, Driven - Low X 1 Countershaft X 1 Gear Select, Sliding X 1 Gear, Driven - High X 1 Gear, Drive Washer, Thrust Washer Ring, Retaining Trigger, Speedometer Sensor New Qty Description Washer, Thrust Ring, Retaining Gasket Pin, Dowel Housing, Speedometer Sensor Sensor, Speedometer Screw, Machine Screw, Machine Gasket Driveshaft Washer, Thrust Gear, Reverse Idle Bushing Shaft, Reverse Idle 38

41 Screw, Machine Switch, Gear Position Contact Spring Washer Shaft, Gear Shift - Assembly Washer Bearing, Thrust Washer Plate, Gear Shift Cam Screw, Cap Washer Ring, Retaining GEAR SHIFTING ASSEMBLY Shaft, Sub-Gear Shift Seal, Sub-Gear Shift Shaft Arm, Select Screw, Machine Washer Stopper, Cam Support, Cam Stopper Spring Washer Nut Fork, Shift Shaft, Shift Fork 39

42 Yoke, Propeller Shaft Joint Joint, Universal - Set (inc. 3) Ring, Retaining Nut Washer Yoke, Drive Output - Front Seal, Oil Bearing AR Shim, 25 x 34 x 0.25 mm AR Shim, 25 x 34 x 0.30 mm AR Shim, 25 x 34 x 0.70 mm AR Shim, 25 x 34 x 0.90 mm AR Shim, 25 x 34 x 0.95 mm AR Shim, 25 x 34 x 1.00 mm AR Shim, 25 x 34 x 1.05 mm AR Shim, 25 x 34 x 1.10 mm AR Shim, 25 x 34 x 1.15 mm SECONDARY DRIVE ASSEMBLY New Qty Description Shaft, Secondary Driven - Front Gear, Secondary Drive - (Up to Engine Serial No ) X 1 Gear, Secondary Drive - (Engine Serial No and Up) Nut Bearing Gear, Secondary Driven Ring, Driven Bearing Shaft, Secondary Driven - Rear Flange, Output Joint - Rear 40

43 Stator - Assembly Rotor/Flywheel Screw, Machine Key MAGNETO ASSEMBLY Nut Screw, Machine Clamp - No Clamp - No. 2 41

44 Ref. Part No. Qty. Description Ref. Part No. Qty. Description Printed in U.S.A. p/n

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