Illustrated Parts Manual. Sabercat 700 EFI EXT2. Overseas, red. Model Number S2005SCFXEOSR
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1 Illustrated Parts Manual EXT2 Sabercat 700 EFI TM Overseas, red Model Number S2005SCFXEOSR 00 5
2 TABLE OF CONTENTS 2005 Sabercat 700 EFI EXT Model No. S2005SCFXEOSR - EXT Red SKI AND SPINDLE ASSEMBLY A-ARM ASSEMBLY SHOCK ABSORBER AND SWAY BAR ASSEMBLY FRONT SUSPENSION SHOCK ABSORBER STEERING POST ASSEMBLY TIE ROD ASSEMBLY CONTROL ASSEMBLY HANDLEBAR ASSEMBLY HYDRAULIC BRAKE CONTROL ASSEMBLY DRIVE TRAIN SHAFTS AND BRAKE ASSEMBLIES DRIVE/DROPCASE ASSEMBLY DRIVE/REVERSE DROPCASE ASSEMBLY (LX/EXT) DROPCASE AND CHAIN TENSION ASSEMBLY (LX/EXT) REVERSE SHIFT LEVER ASSEMBLY (LX/EXT) SLIDE RAIL AND TRACK ASSEMBLY IDLER WHEEL ASSEMBLY REAR SUSPENSION FRONT ARM ASSEMBLY REAR SUSPENSION FRONT ARM SHOCK ABSORBER REAR SUSPENSION REAR ARM ASSEMBLY REAR SUSPENSION REAR ARM SHOCK ABSORBER FRONT FRAME AND FOOTREST ASSEMBLY HOOD AND WINDSHIELD ASSEMBLY HEADLIGHT, INSTRUMENTS, AND WIRING ASSEMBLIES HEADLIGHT, INSTRUMENTS, AND WIRING ASSEMBLIES (LX/EXT) CONSOLE AND SWITCH ASSEMBLY BELLY PAN ASSEMBLY BELT GUARD ASSEMBLY GAS TANK ASSEMBLY FUEL PUMP ASSEMBLY SEAT AND STORAGE BOX ASSEMBLY TUNNEL, REAR BUMPER, AND TAILLIGHT ASSEMBLY TUNNEL, REAR BUMPER, AND TAILLIGHT ASSEMBLY (EXT) COOLING ASSEMBLY ENGINE AND RELATED PARTS EXHAUST ASSEMBLY FLEX-DRIVE STARTER MOTOR ASSEMBLY (LX/EXT) BATTERY, SOLENOID, AND CABLES (LX/EXT) AIR SILENCER ASSEMBLY OIL TANK ASSEMBLY DRIVE CLUTCH DRIVEN CLUTCH CYLINDER AND HEAD ASSEMBLY CRANKCASE ASSEMBLY PISTON AND CRANKSHAFT REED VALVE ASSEMBLY THROTTLE BODY ASSEMBLY OIL PUMP WATER PUMP AND THERMOSTAT RECOIL STARTER MAGNETO ELECTRICAL SERVOMOTOR ASSEMBLY RELATED ITEMS Back Cover NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined part numbers are new for the 2005 model year Arctic Cat Inc. Printed July 2004 Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
3 SKI AND SPINDLE ASSEMBLY Ski, Plastic - Black Handle, Plastic - Black Wearbar - Right Wearbar - Left Saddle, Ski - Black (inc. 5) Insert, Ski Saddle Spindle, Steering - Right - Black (inc. 7-14) Spindle, Steering - Left - Black (inc. 7-14) Bearing Bearing Fitting, Grease Insert, Spindle Screw, Cap Ring, Retaining Washer, Thrust Arm, Steering Axle, Spindle Decal, AWS - Spindle Cap, Spindle Nut, Lock Screw, Machine Damper, Ski Screw, Cap Pin, Cotter Washer Nut, Lock Nut, Lock Screw, Cap Screw, Cap Nut, Lock 1
4 A-ARM ASSEMBLY A-Arm, Lower - Right - Black (inc. 2) A-Arm, Lower - Left - Black (inc. 2) Bearing A-Arm, Upper - Black (inc. 4) Bearing Screw, Cap Washer Axle, Inner - Upper Arm Nut, Lock Tube, Axle Screw, Cap Axle, Inner - Lower Arm Brace, Lower A-Arm Screw, Cap Nut, Lock Axle, Powder Metal Screw, Cap 2
5 SHOCK ABSORBER AND SWAY BAR ASSEMBLY Shock, Ski Retainer, Spring Nut, Lock Sleeve, Shock Washer Screw, Cap Spacer, Shock Mount Spring, Compression - Silver Sway Bar Bearing Arm, Sway Bar Screw, Cap Screw, Cap Link, Sway Bar Nut, Lock Screw, Cap 3
6 FRONT SUSPENSION SHOCK ABSORBER (Complete Shock Absorber p/n ) Body, Shock Eyelet, Shock Rod, Shock Bumper, Shock Cap, Shock (inc. 6) O-Ring Piston, in. - Orifice Strap, Piston - Teflon Washer, Top Out Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Washer, Backup Nut, Lock Nut, Adjuster Piston, Floating (inc ) Strap, Piston - Teflon O-Ring Sleeve, Protector Sleeve, Eyelet Bushing, Shock Screw, Valve Valve, Pressure (inc. 32) O-Ring, Valve Bushing, Shock AR Oil, Gas Shock - 6 qt Case 4
7 STEERING POST ASSEMBLY Screw, Cap Cap, Adjusting Block Block, Adjusting Nut, Lock Post, Steering Block, Mounting - Steering Post Plate, Retaining (inc. 8) Insert Screw, Machine Nut, Lock Nut, Lock Screw, Cap Nut, Lock Washer Stop, Steering Post Screw, Machine Ball Joint, Tie Rod - Right Nut, Hex - Right Tube, Tie Rod Nut, Hex - Left Ball Joint, Tie Rod - Left Module, Control - Remote Starter Screw, Machine Control, Remote 5
8 TIE ROD ASSEMBLY Shaft, Steering Washer, Thrust Washer, Thrust Arm, Shaft Snap Ring Screw, Cap Shaft, Idler Ball Joint, Tie Rod - Left Screw, Cap Tube, Tie Rod - Spindle Nut, Hex - Left Nut, Hex - Right Ball Joint, Tie Rod - Right Screw, Cap Ball Joint, Tie Rod - Left Tube, Tie Rod Ball Joint, Tie Rod - Right Plug 6
9 CONTROL ASSEMBLY *Not a Service Part Control, Throttle - Assembly (inc. 2-6 and two No. 7) Control, Housing Half (inc. 3-5) Clip, Retaining Plate Screw, Self-Tapping Control, Switch Half Screw, Machine Seal, Throttle Lever Washer E-Ring Axle, Lever - Throttle Lever, Throttle Tool, Removal - Kit - Throttle Cable Element, Thumbwarmer Pad, Insulator Control, Stop Switch/Warmer - Assembly (inc. two No. 7 and 17-24) Control, Warmer Half (inc ) Screw, Machine Knob, Handwarmer Screw, Machine Knob, Thumbwarmer Control, Stop Switch Half (inc ) Screw, Machine 24 * 1 Switch, Stop AR Cable Tie - 8 in Cable, Throttle 7
10 HANDLEBAR ASSEMBLY Handlebar Grip, Handlebar Element, Handwarmer - Right Element, Handwarmer - Left Pad, Handlebar Wrap, Handlebar Pad 8
11 *Not a Service Part **Not Illustrated HYDRAULIC BRAKE CONTROL ASSEMBLY Brake Assembly (inc. 2-14) Lever, Brake Screw, Lever Mounting Nut, Lock Reservoir Gasket, Cover Cover, Reservoir Screw, Cover Screw, Machine O-Ring 11 * 1 Master Cylinder Washer, Lock - Internal Tooth Screw, Master Cylinder Mounting Clamp, Master Cylinder ** AR Fluid, Brake - High Temperature Switch, Dimmer/Brakelight Spring Assembly, Dimmer/Brakelight Brakeline, Hydraulic 9
12 DRIVE TRAIN SHAFTS AND BRAKE ASSEMBLIES *Not a Service Part Track Drive Assembly (inc. 2-6) Sprocket, Drive Driveshaft Plate, Flange Bearing, 1 in. w/o Lock Collar Magnet Regulator, Voltage Nut, Lock Screw, Cap AR Washer Disc, Brake Key Shaft, Driven (inc ) Key Bearing, 1 in. w/o Lock Collar Spacer AR Washer AR Washer Shaft, Stub O-Ring Clutch, Driven AR Washer AR Washer Washer Screw, Cap Caliper, Brake Assembly (inc ) Screw, Cap Washer Fitting, Adapter 29 * 1 Housing O-Ring, Housing O-Ring Piston Screw, Bleed - Assembly 34 * 1 Housing Pad, Brake - Set (inc. 36) Pin, Retaining 10
13 DRIVE/REVERSE DROPCASE ASSEMBLY *Not a Service Part Sprocket Assembly - 40T (inc. 2-8) 2 * 1 Sprocket Retainer, Spring Pin, Slip Spring, Compression Screw, Cap Nut, Lock Bearing Spacer, Shaft Chain - 72P Extension, Driveshaft Gear, Reverse - 55T (inc ) Washer, Thrust Bearing, Thrust Ring, Retaining Screw, Cap Washer, Tab Lock Washer Retainer, Shaft (inc. 20) Pin, Spring Spring, Return Shaft, Reverse Idler, Reverse - Assembly - 19T (inc. 24) Bearing Aligner, Idler - Pin Idler, Reverse - 24T (inc. 27) Bearing, Caged Spacer, Reverse Idler Washer, Thrust Screw, Cap Nut, Lock Bearing, 7/8 in Seal, O-Ring Plate, Flange Nut, Lock Sprocket - 22T Washer, Spring Nut, Lock Bearing, 1 in. 12
14 DROPCASE AND CHAIN TENSION ASSEMBLY Dropcase w/studs (inc. 2-5) Stud, Ribbed O-Ring, Stud Bolt, Ribbed Bolt, Ribbed Nut, Lock Bolt, Carriage Bolt, Carriage AR Washer Plug, Drain O-Ring Plug, Drain - Magnetic Housing, Screw - Chain Adjuster Cover, Adjuster Housing Spring, Power - Adjuster Shaft Screw, Self-Tapping Shaft, Chain Adjuster Screw, Chain Adjuster O-Ring, Cover - Chain Adjuster Spring, Compression Rivet, Button Head Screw, Machine Cover, Dropcase Shaft, Shift Fork Seal, O-Ring Pin, Spring Cover, Oil Vent Screw, Self-Tapping Fork, Shift Seal, Dropcase Screw, Cap Stick, Oil Level Tube, Oil Level Stick Screw, Self-Tapping Screw, Self-Tapping O-Ring, Oil Level Stick Tube Nut, Lock Bracket, Chain Backing Screw, Cap Nut, Roller Arm Washer Arm, Chain Roller Washer Roller, Chain Tightener (inc. 45) Bearing, Chain Tightener Shaft, Chain Roller 13
15 REVERSE SHIFT LEVER ASSEMBLY (Optional Kit p/n ) *Not a Service Part **Included in Kit Lever Pin, Clevis Pin, Cotter Screw, Cap Shift Pivot (inc. 6) Bushing Axle Washer Washer, Lock - External Tooth Screw, Cap Boot, Switch Switch, Alarm Alarm, Reverse (inc. 14) Ring, Retaining Nut, Lock Linkage, Shifting - Assembly (inc ) Rod End - Left Nut, Jam - Left 19 * 1 Rod, Linkage Nut, Jam - Right Rod End - Right Screw, Cap Decal, Warning - General/Brake/Reverse** Harness** AR Cable Tie in. 14
16 OS SLIDE RAIL AND TRACK ASSEMBLY ) Rail, Formed Axle, Inner Screw, Cap Spacer Screw, Cap Washer End Cap, Slide Rail Nut, Lock Screw, Machine Wearstrip, Slide Rail Rivet, Solid Nut, Push Pad, Shock Screw, Cap Bracket, Mounting - Front Arm Nut, Lock Screw, Machine Pad, Shock Nut, Lock Adjuster, Track Screw, Cap Track Assembly (inc. 23) Clip, Guide 15
17 OS IDLER WHEEL ASSEMBLY Screw, Cap Washer Wheel, Idler (inc. 4-5) Bearing, Wheel Ring, Retaining Block, Mounting - Idler Wheel Nut, Lock Screw, Cap Screw, Cap Washer Spacer Washer Axle, Steel Nut, Lock Axle, Steel Pivot, Shock (inc ) Fitting, Grease Washer, Grease Fitting Bearing Spacer Block, Slide Slide, Spring Washer Screw, Cap Axle, Rear Spacer Wheel, Idler (inc. 4-5) Bushing, Adjuster Bushing, Adjuster Wheel, Idler (inc. 4-5) Screw, Cap Cap, Idler Wheel Spacer (EXT) Washer, Lock Nut Screw, Cap 16
18 OS REAR SUSPENSION FRONT ARM ASSEMBLY Arm, Front Suspension (inc. 2) Bushing Nut, Lock Screw, Cap Spacer, Front Arm Screw, Cap Screw, Cap Washer Strap, Limiter Nut, Lock Screw, Cap Washer Nut, Lock Shock Absorber, Front Arm Retainer, Spring Screw, Cap Axle, Shock Nut, Lock Spring, Compression Cover, Shock 17
19 OS REAR SUSPENSION FRONT ARM SHOCK ABSORBER (Complete Shock Absorber p/n ) Eyelet, Shock Rod, Shock Cap, Shock (inc. 4) O-Ring Washer, Top Out Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Piston, in. - Orifice Strap, Piston - Teflon Washer, Backup Nut, Lock Body, Shock Nut, Spring Adjuster Piston, Floating (inc ) Strap, Piston - Teflon O-Ring Screw, Machine Valve, Pressure (inc. 24) O-Ring, Valve Sleeve, Shock Eyelet AR Oil, Gas Shock - 6 qt Case 18
20 OS REAR SUSPENSION REAR ARM ASSEMBLY Arm, Idler (inc. 2-3 and two No. 4) Bushing, Flared Bearing Fitting, Grease Arm, Rear (inc. one No. 4 and 6) Washer, Grease Fitting Nut, Lock Bushing, Rear Arm Tube, Axle Washer Screw, Cap Screw, Cap Nut, Lock Axle, Steel Block, Spring Adjuster - Right Block, Spring Adjuster - Left Ring, Retaining Wheel, Idler (inc ) Bearing Ring, Retaining Sleeve, Spring Spring, Suspension - Right Spring, Suspension - Left Washer Washer, Lock Screw, Cap Axle, Inner Carriage Screw, Cap Link, Rear Shock Axle, Link Sleeve, Shock Nut, Lock Screw, Cap Shock Absorber - Rear Arm 19
21 OS REAR SUSPENSION REAR ARM SHOCK ABSORBER (Complete Shock Absorber p/n ) Body, Shock Eyelet, Shock Rod, Shock Cap, Shock (inc. 5) O-Ring Piston, in. - Orifice Strap, Piston - Teflon Washer, Top Out Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Valve, x in Washer, Backup Nut, Lock Piston, Floating (inc ) Strap, Piston - Teflon O-Ring Bushing, Shock Sleeve, Eyelet Valve, Pressure (inc. 28) O-Ring Screw, Valve Bushing, Shock AR Oil, Gas Shock - 6 qt Case 20
22 FRONT FRAME AND FOOTREST ASSEMBLY Chassis - Assembly (inc. 2-8) Bolt, Carriage - Ribbed Bolt, Carriage - Ribbed Bolt, Carriage - Ribbed Bearing Bushing, Lower A-Arm Mount Bushing, Upper A-Arm Mount Fitting, Grease Brace, Side Plate Screw, Machine Mount, Engine Washer, Cup Nut, Lock Guard, Hose Screw Screw, Machine Support, Side Plate Rivet Footrest - Right Footrest - Left AR Rivet Plate, Backing Rivet AR Trim Bracket, Bearing Support (inc. 25) Bolt, Stud - Ribbed Screw, Self-Tapping Bumper Rivet Tube, Belt Guard Plate, Backing Bolt, Carriage - Ribbed Screw, Self-Tapping Brace, Side Plate Plate, Mounting - Torque Bumper - Engine Mount, Torque Bumper - Engine Bumper, Torque - Engine Nut Screw, Cap Clip Guide, Rope Screw, Machine Nut, Lock 21
23 HOOD AND WINDSHIELD ASSEMBLY Hood w/decals - Red (inc. 2-9) Decal, Made In U.S.A. - Domed Cover, Hood - Black (inc ) Cover, Hood w/o Decals - Black Decal, Cover - Center Hood w/o Decals - Red (inc. 3-5) Decal, Cover - Right Decal, Cover - Left Decal, Cover - Front Decal, Warning - General and Brake Pin, Clevis Clip, Hairpin Decal, Hood - Lower Right Decal, Hood - Lower Left Decal, Hood - Upper Right Decal, Hood - Upper Left Foil, Protective O-Ring Screen, Hood Screw, Self-Tapping Cable, Hood U-Nut Plug Kit, Mirror (inc. six No ) Screw, Machine Snap Cap w/washer Nut, Expansion Windshield Decal, Console - Right Decal, Console - Left O-Ring Foam, Hood Clip, Retaining - Foam 22
24 HEADLIGHT, INSTRUMENTS, AND WIRING ASSEMBLIES Harness, Main Harness, Hood AR Cable Tie - 8 in Lens/Reflector - Headlight - Right (inc. 5) Lens/Reflector - Headlight - Left (inc. 5) Bulb, Headlight Spring, Adjuster Insert Clip, Hairpin Screw, Adjuster Tachometer/Speedometer (inc ) Bracket, Retaining Nut w/washer 23
25 HEADLIGHT, INSTRUMENTS, AND WIRING ASSEMBLIES (LX/EXT) Harness, Main (inc. 2) Harness, Main (inc. 2) (EXT) Fuse, 7.5 Amp Clip, Retaining Harness, Hood Lens/Reflector - Headlight - Right (inc. 6) Lens/Reflector - Headlight - Left (inc. 6) Bulb, Headlight Insert Spring, Adjuster Screw, Adjuster Clip, Hairpin Tachometer/Speedometer (inc ) Bracket, Retaining Nut w/washer AR Cable Tie - 8 in. 24
26 CONSOLE AND SWITCH ASSEMBLY Console Screw, Self-Tapping Switch, Ignition (inc. 4) 4 * 1 Key Nut, Retaining Washer, Ignition Switch Spacer, Ignition Switch Bumper, Molded Switch, Hood Spacer T-Nut *Key is coded to switch; see dealer to determine part number. 25
27 BELLY PAN ASSEMBLY Belly Pan - Right - Black Belly Pan - Left - Black Foam, Belly Pan Rivet Panel, Access - Drive Clutch - Black Reflector, Front - Amber Clip, Retaining Screw, Machine Washer Nut, Lock Belly Pan, Center - Red Screw, Self-Tapping Screw, Self-Tapping Bumper, Front - Red Screw, Self-Tapping Screen, Center Belly Pan Nut, Speed Pin, Resonator Mounting Seal, Exhaust Rivet Deflector, Exhaust Rivet Strap, Hold-Down Decal, Belly Pan - Upper Right Decal, Belly Pan - Upper Left Decal, Belly Pan - Vent - Rear - Right Decal, Belly Pan - Vent - Rear - Left Decal, Belly Pan - Vent - Front - Right Decal, Belly Pan - Vent - Front - Left Decal, Belly Pan - Front - Right Decal, Belly Pan - Front - Left 26
28 BELT GUARD ASSEMBLY A Guard, Belt Screw, Shoulder Strap, Hold-Down Decal, Warning - Belt Guard Decal, ACT - Roller Driven Clutch Nut, Lock Nut, Lock Washer Washer, Rubber Screw, Machine Foam, Belt Guard Decal, Spring Adjustment Decal, Clutching Chart 27
29 GAS TANK ASSEMBLY Tank, Gas (inc. 2-4) Cap, Gas Tank (inc. 3) Seal, Tank Cap Gauge, Fuel - Assembly w/gasket (Press-Fit) U-Nut Nut, Flange Bolt, Carriage Washer, Cup Nut, Lock Decal, Caution - Remote Start 28
30 FUEL PUMP ASSEMBLY Pump, Fuel - Assembly (inc. 2-13) Screw Regulator, Pressure O-Ring, Regulator O-Ring, Regulator Grommet O-Ring Nut, Fuel Pump Fitting Grommet Washer, Sealing - Threaded Washer Nut, Mounting Retainer, Wire Clamp, Hose AR Hose, Gasline - 10 ft Pickup, Fuel Pickup, Fuel Clamp, Hose AR Conduit, Flexible - 10 ft 29
31 SEAT AND STORAGE BOX ASSEMBLY Complete Seat Assembly (inc. 2-9) Cover, Seat (inc. 3) Wire, Seat Foam, Seat AR Staple Base, Seat Panel, Seat Clip, Retaining Screw, Self-Tapping Latch, Seat Screw, Machine Box, Storage (inc ) Cover, Storage Box Strap, Hold-Down Decal, Storage Box - Right Decal, Storage Box - Left 30
32 TUNNEL, REAR BUMPER, AND TAILLIGHT ASSEMBLY *Optional Tunnel Assembly (inc. 2-4) Bracket, Suspension Mounting - Right - Rear Bracket, Suspension Mounting - Left - Rear Plate, Backing - Right Plate, Backing - Left AR Rivet AR Rivet AR Rivet* Screw, Self-Tapping Foil, Protective Rivet Protector, Wiring Harness Screw, Machine Nut, Lock Foam, Rear Heat Exchanger Screw, Machine Lens, Taillight Taillight w/socket Assembly Housing, Taillight Bulb, Taillight Nut, Speed Screw, Self-Tapping Bumper, Rear (inc. 20) Foam, Rear Heat Exchanger Nut, Lock Screw, Machine Washer Screw, Machine Nut, Speed Snowflap w/decals (inc ) Decal, Warning - Towing (French) Decal, Warning - Towing (English) Decal, Reflector - Red - Right Decal, Reflector - Red - Left Decal, EXT - Tunnel Strap, Hold-Down - Storage Box Clamp, Wire Screw, Self-Tapping 32
33 COOLING ASSEMBLY Heat Exchanger - Left Tube Heat Exchanger - Right Tube Heat Exchanger, Rear Clamp, Hose Hose, Coolant - Rear Heat Exchanger Nut, Lock Screw, Machine Rivet Rivet Screw, Self-Tapping Tank, Coolant Cap, Filler Neck AR Cable Tie - 8 in Clamp, Hose AR Hose, Vent - 25 ft AR Hose, Vent ft AR Hose, Vent - 25 ft Nut, Lock Clamp, Hose Hose, Coolant - Right Tube/Coolant Tank Hose, Coolant - Coolant Tank/Engine Clamp, Hose Hose, Coolant - Engine/Front Heat Exchanger Clamp, Hose Hose, Coolant - Front Heat Exchanger/ Left Tube Protector, Hose Rivet Clamp, Hose Cable Tie - Triple Clamp, Hose Pad 33
34 ENGINE AND RELATED PARTS Engine, AD70L3 w/o EFI Components Handle, Recoil Cap, Recoil Handle Bracket, Engine Mounting - Right Screw, Cap Screw, Cap Nut, Lock Washer Foil, Protective Clamp, Hose AR Hose, Coolant - 10 ft Clamp, Hose Y-Fitting AR Conduit, Flexible - 5 ft Bracket, Engine Mounting - Left (inc. 16 and one No. 17) Bumper, Torque Screw, Self-Tapping Plate, Reinforcement Plate, Reinforcement Clutch, Drive Belt, Drive Washer, High Collar Bolt, Clutch Bumper, Torque - Engine Nut Tube, Torque Bumper Screw, Cap 34
35 EXHAUST ASSEMBLY Chamber, Expansion - Assembly (inc. 2-8) Chamber, Expansion AR Tie, Perforated Band - 5 ft AR Tie, Perforated Band - 25 ft Spring, Exhaust Packing, Expansion Chamber - Upper Cover, Expansion Chamber - Upper Cover, Expansion Chamber - Lower Packing, Expansion Chamber - Lower Manifold, Exhaust Spring, Exhaust Gasket, Exhaust Gasket, Exhaust - Tailpipe Resonator Spring, Extension Brace, Resonator Spring, Extension 35
36 FLEX-DRIVE STARTER MOTOR ASSEMBLY (Optional Kit p/n ) *Not a Service Part Motor, Starter (inc. 2-10) Armature Assembly (inc. 3-4) Washer, Wave Washer, Thrust Cap, Drive Cap, Commutator (inc. 7) Kit, Brush and Spring Through-Bolt Bolt, Ribbed 10 * 1 Case, Starter Motor Bracket, Mounting - Starter Motor Nut, Lock Nut, Lock Bracket, Mounting - Starter Motor Bolt, Carriage Screw, Cap Clamp, Flex-Drive Shaft Shaft, Flex-Drive (inc. 19) Screw, Set - Socket Bracket, Pinion Drive - Assembly (inc ) Ring, Snap Washer, Thrust Bracket, Pinion Drive Drive, Pinion - Flex-Drive Shaft (inc ) Kit, Pinion Drive Assembly (inc ) Pinion Drive Assembly Pinion Stopper Assembly Screw, Cap Ring Gear Screw, Machine - Socket Head Washer Wire, Ground Washer, Lock - External Tooth 36
37 *Included in Kit BATTERY, SOLENOID, AND CABLES Battery (inc. 2-6) Cap, Battery Clamp, Hose Hose, Battery Vent Decal, Warning - Battery AR Wrap, Heat - Battery Cable, Battery/Solenoid (inc. 8-9) Boot, Terminal - Battery Boot, Terminal - Solenoid Cable, Battery/Ground Tray, Battery Strap, Battery - Top Strap, Battery - Side Nut, Wing Washer Nut, Lock Bolt, Carriage Shield, Heat Bracket, Mounting - Battery Tray Solenoid Nut w/washer Screw, Cap Cable, Solenoid/Starter Harness, Electric Start (inc )* Diode, Charging Cable Tie - 4 in Switch, Ignition (inc. 28)* 28 ** 1 Key* Nut, Retaining* Washer, Ignition Switch* Clip, Retaining* Nut, Lock **Key is coded to switch; see dealer to determine part number. 37
38 AIR SILENCER ASSEMBLY Silencer, Air - Assembly (inc. 2-3) Intake, Air Silencer, Air Connector, Air-Intake Clamp, Air-Intake Connector Screw, Self-Tapping Hold-Down, Air Silencer Screw, Self-Tapping Boot, Air Silencer Clip, Retaining Decal, ECU Decal, Fuel Designation Clamp, Wire 38
39 OIL TANK ASSEMBLY Tank, Oil (inc. 2-3) Grommet Fitting, Elbow Sensor, Low Oil - Assembly (inc. 5-6) Switch, Oil Sensor w/harness Seal, Grommet - Oil Sensor Cap, Oil Tank (inc. 8) Seal, Cap - Oil Tank Decal, Oil Tank Clamp, Hose AR Hose, Oil ft AR Hose, Oil - 25 ft Cable Tie in Cover, Servomotor Screw, Cap Nut, Lock Clamp, Hose AR Loom, Protective - 10 ft 39
40 Cam Arm Kit - p/n (inc. 3-5 and 7-8) Uncalibrated Drive Clutch - p/n DRIVE CLUTCH (Assembly p/n ) Sheave, Stationary Sheave, Movable (inc. 3) Bearing Pin, Cam Arm O-Ring Arm, Cam (inc. 7) Arm, Cam (inc. 7) (5-9,000 ft Alt.) Arm, Cam (inc. 7) (Over 9,000 ft Alt.) Screw, Set Nut, Lock Washer, Spacer Washer, Spacer Spider Assembly Spring, Drive Clutch - Yellow/White Nut Cover Washer, Lock - Spring Screw, Machine 40
41 DRIVEN CLUTCH (Assembly p/n ) Sheave, Movable (inc. one No. 2) Bearing Washer, Thrust: in Washer, Thrust: in Sheave, Stationary Bracket, Torque Bracket, Torque - 51 (Over 5,000 ft Alt.) Washer, Lock Screw, Socket Head Spring, Driven Clutch - Cat Green Plate, Roller - Assembly (inc. one No. 2 and 10-13) Pin, Spring Pin, Cam Roller Washer, Spring Washer, Thrust - Cam Roller Roller, Cam Nut, Lock Cover, Movable Sheave Cover, Stationary Sheave Screw, Self-Tapping 41
42 CYLINDER AND HEAD ASSEMBLY Head, Cylinder Plug, Spark (BR9EYA) Bolt Hook, Engine Bolt O-Ring O-Ring O-Ring Holder, Exhaust Valve Cable Nut Bolt, Stud Nut Gasket, Exhaust Cylinder Gasket, Cylinder Pin, Dowel Bolt, Stud Valve, Exhaust Pin, Exhaust Valve Dowel Gasket, Exhaust Valve Plate, Exhaust Valve Stopper, Exhaust Valve Spring Pin, Exhaust Valve Stopper Gasket, Exhaust Valve Cover Cover, Exhaust Valve Bolt O-Ring Bolt Clamp Cable, Exhaust Valve Seal, Oil Bolt 42
43 CRANKCASE ASSEMBLY Crankcase (inc. 2-7) Bolt Bolt Bolt Bolt Bushing Pin, Dowel Bolt Case, Magneto Pin, Dowel Bolt 43
44 PISTON AND CRANKSHAFT Piston Set (inc. 2-3) Ring Set, Piston Circlip, Piston Pin, Piston Washer Bearing Crankshaft Assembly (inc. 8-24) Connecting Rod Washer, Crank Pin Bearing Bearing Washer Bearing Shim Crankshaft - Right Balancer, Crankshaft Screw Wheel, Crankshaft Ring, Middle Crank Seal Bearing Race, Middle Crank Seal Gear, Oil Pump Drive Crankshaft - Middle Crankshaft - Left Bearing Spacer, Oil Seal Seal, Oil Pin, Alignment C-Ring Key Seal, Oil Seal, Mechanical - Water Pump Seal, Water/Oil Pump Gear, Driven - Oil Pump Shim, Oil Pump Shaft 44
45 REED VALVE ASSEMBLY Valve, Reed - Assembly (inc. 2-4) Stopper Valve, Reed Screw Gasket, Reed Valve Pipe, Intake Clamp Bolt Clamp, Wire 45
46 THROTTLE BODY ASSEMBLY Body, Throttle - Assembly (inc. 2-7) Body, Throttle - Assembly (inc. 2-7) Body, Throttle - Assembly (inc. 2-7) Pipe, Delivery Injector, Fuel - Assembly Injector, Fuel - Assembly Injector, Fuel - Assembly Screw Hose Clamp, Hose O-Ring Set (inc. All Throttle Body O-Rings) Rod, Control - Oil Pump 46
47 OIL PUMP Pump, Oil O-Ring Retainer, Oil Pump Input Shaft O-Ring Union Gasket Bolt Clamp, Hose Hose Valve, Check Bolt Hose, Oil Protector, Hose Clamp 47
48 WATER PUMP AND THERMOSTAT Cover, Water Pump O-Ring, Water Pump Cover Pin, Dowel Impeller, Water Pump Bolt Washer Gasket Circlip Hose, Water Inlet Clamp Bolt Cap, Thermostat Thermostat Bolt 48
49 RECOIL STARTER *Not a Service Part Starter Assembly (inc. 2-10) Roller, Starter Spring Ratchet Set (inc. 5-7) 5 * 1 Spring, Friction 6 * 1 Washer 7 * 1 Spring, Return Plate, Friction Nut Rope, Starter Screw, Cap Pulley, Starter Screw, Cap 49
50 MAGNETO Bolt Base, Stator - Plate Stator Bolt Rotor/Flywheel Bolt Washer Washer, Lock Bolt Screw Clamp, Sensor Sensor, Ignition Timing Plate, Stator Lead Wire Grommet, Stator Lead Wire 50
51 ELECTRICAL Coil, Ignition - Assembly Cap, Spark Plug Clamp Sensor, Temperature Sensor, Coolant Washer, Coolant Sensor ECU ECU ECU Cap, Rubber Cable Tie 51
52 SERVOMOTOR ASSEMBLY Servomotor Pulley, Controller Nut 52
53 RELATED ITEMS 2005 Sabercat 700 EFI (Model No. S2005SCFXEOSR - EXT Red) Manual, Operator s (E/F) Altitude Kit ( ft) - EXT Altitude Kit (Over 9000 ft) - EXT Cover, Machine (Storage) - EXT Cover, Machine (Deluxe) - EXT Handbook, Safety (E/F) Handlebar Bag Handlebar Muffs Paint, Hood - Black (1/2 oz) Paint, Metal - Black Skid Plate (Black) Tank Jacket - Gray Trim Trunk Liner Bag Windshield, Storage Bag Windshield, High NOTE: For a complete list of related items, refer to the current accessory catalog. Printed in U.S.A p/n Overseas Edition
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