ETON America PARTS CATALOG
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1 ETON America PARTS CATALOG Yukon II CXL-50 Parts and drawing are subject to change without notice. ETON America reserves the right to substitute parts that have engineering changes that can alter the appearance of the part but performs the same function as the original parts. ETON America can not be held liable for errors or typographical errors in this publication.
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3 Table of Contents Yukon II CXL-50 PrdImg: \\Server3\EASrv3dt Figure No Content Reference Crankcase and Starter Spindle Crankshaft, Cylinder Piston and Cam Chain Starter Motor, Starter Clutch and Oil Pump Crankcase (RH) and A/C Generator Head, Head Cover, Camshaft, Valves Fan Cover and Engine Shroud C.V.T. Driven Pulley Transmission Gear Shift and Safety Neutral Switch Carburetor, Throttle Cable and Air Filter Carburetor, Throttle Cable Engine Oil Cooler Engine Exhaust System (Type SA) Frame Fenders, Body Trim and Seat A-Arms and Swing Arm Fuel Tank Suspension Front and Rear Tires and Wheels Front Brakes Rear Hydraulic Disc Brake Handle Bar and Levers Utility Racks, Foot Rest and Bumpers Rear Drive Axle, Chain and Skip Plates Steering Electrical Parts Accessories Light Duty Hitch Kit Heavy Duty Hitch Kit
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5 Yukon II CXL-50 C_0_.jpg Fig Ref Item No. Description Qty Req Crankcase (LH) Radial Ball Bearing Bearing (600) Radial Ball Bearing (60C3) Drive Shaft Oil Seal (M0x3x6) Circle-Clip # O-Ring (9x) Radial Ball Bearing (600LLU) Engine Mount Bushing Engine Mount Spacer (Front) Dowel Pin (8x) Stud Bolt (8x87.5) Stub Bolt (8x95.5) Crankcase (RH) Bolt (M6x50) Oil Seal (9.8x30.5) O-Ring (07x) O-Ring (6x.7) Crankcase Plate (LH) Flange Bolt SH (M6x0) Washer Flange Bolt (mm) Fixed Catch Bolt Plain Washer (mm) Fixed Catch Spring Ball Bearing Breather Tube Connector Rev Page of 3 6/3/006
6 Yukon II CXL-50 C_0_.jpg Fig Ref Item No. Description Qty Req Crankcase Drain Tube Crankcase Gasket (RH) Washer (0mm) Neutral Switch Assembly Dowel Pin (M0x) Crankcase Cover (LH) Crankcase Cover Gasket (LH) Hex Bolt (M6x0) Hex Bolt (M6x0) Kick Starter Spindle Kick Starter Torsion Spring Kick Starter Spindle Bushing O-Ring (3.8 x.) Washer Circle-Clip (mm) Starter Idler Gear Washer No: Kick Starter Arm Bolt (M6x35) Washer Flange Bolt SH (M6x) Breather Tube Connector Breather Tube Rev Page of 3 6/3/006
7 Yukon II CXL-50 C_0_.jpg Fig Ref Item No. Description Qty Req Crankshaft 50cc Wood-Ruff Key (M5xx) Piston Pin Circle-Clip Piston Wrist Pin 50cc Piston (50cc) Piston Ring (Set of 5) 50cc Dowel Pin (M0x) Cylinder Base Gasket Cylinder 50cc Flange Bolt (M6x) Sealing Washer (6.5mm) Cam Chain Guide Pin Cam Chain Guide Cam Chain Guide Cam Chain Button Head Bolt (M6x5.5) Flange Bolt SH (M6x0) O-Ring (M.5x9.5) Cam Chain Tentioner Cam ChainTentioner Gasket Rev Page 3 of 3 8/7/006
8 Yukon II CXL-50 C_03_.jpg Oil Pump 50cc Flange Bolt (M6x30) Oil Pump Drive Sprocket Flange Nut (6mm) Oil Pump Chain Oil Separator Flange Bolt (M6x) Starter Motor O-Ring (.x3.) Comutator Brushes Flange Bolt (M6x6) Starter Reduction Gear Shaft Starter Reduction Gear Locking Nut (mm) Outer Starter Clutch Needle Bearing Lock Pin Starting Clutch Gear Thrust Washer (M.x3x) Rev Page of 35 8/7/00
9 Yukon II CXL-50 C_0_.jpg Dowel Pin (8x) Oil Seal (9.8x30.5) Crankcase Cover Gasket (RH) Crankcase Cover (RH) Oil Level Gauge & O-Ring Oil Level Gauge O-Ring Seal (8x3.5) Oil Filter Screen Oil Filter Screen Spring Crankcase Drain Plug & Gasket Crankcase Drain Plug O-Ring Seal A/C Generator Clamp Bolt (M6x0) Flange Blot (M6x0) Bolt (M6x00) Bolt (M6x3) Flange Bolt (M6x95) AC Generator (6 Pole) AC Generator (8 Pole) Flywheel (6 Pole) Flywheel (8 Pole) Flange Bolt (M6x0) Hex Bolt & Washer (M5x) Plate Washer (.5x.7x.) Flange Nut Rev Page 5 of 35 8/7/00
10 Yukon II CXL-50 C_0_.jpg Cooling Fan Bolt (M6x8) Rev Page 6 of 35 8/7/00
11 Yukon II CXL-50 C_05_.jpg Dowel Pin (M0x) Cylinder Head Gasket 50cc Cylinder Head 50cc Exhaust Valve Intake Valve Stub Bolt No: Stud Bolt (M6x50) Spark Plug (C7HSA) Valve Spring Retainer Valve Spring Retainer Washer Inner-Valve Spring Outer-Valve Spring Outer-Valve Spring Seat Valve Stem Seal Tappet Adjusting Screw Valve Rocker Arm Intake-Rocker Arm Shaft Bolt (M6x00) Exhaust Rocker Arm Shaft Carburetor Insulator Gasket Carburetor Insulator Intake Manifold Intake Manifold Clamp O-Ring Inlet Tube Flange Nut (6mm) Rev Page 7 of 35 8/7/00
12 Yukon II CXL-50 C_05_.jpg Washer (8mm) Flange Nut (M8) Cam Shaft Holder Rocker Arm Cover Rocker Arm Cover Gasket Breather Tube Connector Flange Bolt (M6x5) Limiter Plate Cam Shaft (Complete) Nut (No 007) Rev Page 8 of 35 8/7/00
13 Yukon II CXL-50 C_06_.jpg Lower Shroud Upper Shroud Fan Cover Fan Coverl Plug (B) Fan Coverl Plug (B) Carburetor Cooling Duct Oil Cap Label Screw Button Head Bolt Carburetor Drain Tube Clamp Flange Bolt (M6x5) Lower Shroud Seal Uper Shroud Seal Breather Tube Clamp Cam Chain Access Cap Rev Page 9 of 35 /5/005
14 Yukon II CXL-50 C_07_.jpg Flange Nut Driven Pulley Drive Face Spring Drive Clutch Drum Drive Clutch Assembly Drive Belt Friction Disc Washer Drive Face Drive Face Boss Movable Drive Face Roller Weight (Set 6) Slide Retainer Clips (Set 3) Kick Starter Ratchet Washer No:083 Rev Page 0 of 35 8/7/00
15 Yukon II CXL-50 C_08_.jpg Fig Ref Item No. Description Qty Req Transmission Cover 8-* Final Drive Shaft Needle Bearing (M30xx7) Oil Seal (30x0x5) Radial Ball Bearing (605LLU) Plate Washer Circle-Clip (5mm) Circle-Clip (5mm) Drive Sprocket (50xT) Locking Plate - A Flange Bolt (M6x0) 8-* Counter Shaft Radial Ball Bearing (6300) 8-* Gear Shift Shaft Radial Ball Bearing (60C3) Shift Fork Shift Fork Guide Shaft Gear Shift Drum Gear Shift Spindle Dowel Pin (M0x) 8-89 Circle E Clip Transmission Cover Gasket Rev Page 0 of 3 6/6/006
16 Yukon II CXL-50 C_09_.jpg Shifting Lever & Handle Bolt & Wave Washer (M5x6) Transmission Cover Gasket Ignition Coil Wire Clamp Shifting Lever Notch Plate Shift Lever Bracket Plate Washer Shift Rod Spring Cotter Pin Shift Rod Spring Pin Flange Bolt (M6x5) Oil Seal (Mx8x7) Flange Bolt (M6x) Flange Bolt (mm) Washer Transmission Plank Spring Transmission Plank Hex Bolt No: Flange Bolt (M6x0) Case Bushing (0mm) Engine Mount Bushing Safety Netural Switch Transmission Cover 9-85 Shift Lever Handle (Yukon 50) Bolt (M6x0) Rev Page of 35 9//00
17 Yukon II CXL-50 C_0_.jpg Air Cleaner Assembly Paper Air Filter Element Air Filter Case Seals Air Duct Clamp Self Tapping Screw (M5x0) Self Tapping Screw (M5x3) 0-80 Gas Waste Recovery Linkage Flange Bolt (M6x5) Rev Page 3 of 35 8/7/00
18 Yukon II CXL-50 C.jpg Fig Ref Item No. Description Qty Req Carburetor (Elec Choke 50cc) Carburetor (Manual Choke 50cc Electric Choke 50cc Manual Choke 50cc Vacuum Piston (Winged Shaft) Vacuum Piston (Smooth Shaft) Throttle Cable Carb Kit (50cc) Carburetor Float (50cc) Jet Needle (*SG5A) Air Mixture Screw Bowl Gasket A.C.V. Spring A.C.V. Diaphragm Main Jet Atomizer Main Jet # Pilot Jet (*35) Carburetor Drain Bolt (50cc) Float Valve Needle Jet Needle Guide Choke Cable 50cc Manual Choke Kit 50cc -NP 8007 Main Jet (#0) -NP 899 Main Jet (#08) -NP 803 Pilot Jet (*38) Rev Page 3 of 3 9/9/006
19 Yukon II CXL-50 C.jpg Fig Ref Item No. Description Qty Req Oil Cooler & Hoses Oil Cooler Unit Oil Inlet Hose Oil Outlet Hose Oil Bypass Bolt Oil Bypass Joint Seal Washer Oil Bypass Bolt Oil Bypass Joint Seal Washer Rev Page of 3 3/9/006
20 Yukon II CXL-50 C_3_.jpg Engine 50cc Inlet Tube CVT Exhaust Tube CVT Air Cleaner Case Duct Wire Clamp Engine Rubber Plug Air Cleaner Assembly Rev Page 5 of 3 //005
21 Yukon II CXL-50 C.jpg Exhaust Muffler Type (SA) Drive Chain Guard Locking Plate Exhaust Heat Shield Bolt & Washer Spark Arestor Screen Spark Arestor Retainer Bolt Exhaust Muffler Gasket Hex Bolt & Washer Flange Lock Nut (M8) Flange Bolt (M8 X 36) Flange Bolt (M8 X 36) Exhaust Muffler Gasket Exhaust Muffler Gasket Flange Bolt (M8 X 36) Hex Bolt & Washer Flange Bolt (M8 X 36) Flange Lock Nut (M8) Exhaust Muffler Rev Page 6 of 3 6/9/005
22 Yukon II CXL-50 C_5_.jpg Yukon II Frame Engine Set Bolt (M0 X 5) Locking Flange Nut (M0) Hex Bolt (M6x80) Rubber Pad Grease Zerk Grease Zerk Cap Washer (6mm) Engine Bracket (LH) Engine Bracket (RH) Button Cap Bolt Rev Page 7 of 3 6/9/005
23 Yukon II CXL-50 C_6_.jpg Fig Ref Item No. Description Qty Req Front Fender (Silver) Front Fender (Green) Front Fender (Red) Front Fender (Blue) Front Fender (Metalic Blue) Front Fender (Camo) Center Trim Front (Black) Center Trim Rear (Black) Rear Fender (Silver) 6-80 Rear Fender (Green) Rear Fender (Red) 6-80 Rear Fender (Blue) Rear Fender (Metalic Blue) 6-83 Rear Fender (Camo) Footrest (Plastic Cover - RH) Footrest (Plastic Cover - LH) Fender Flare (RH) Fender Flare (LH) Indicator Console (Yukon) Indicator Console Front Panel Button Head Bolt (M6x8) Flange Nut (M6) Hex Bolt & Washer (M6x0) Flange Bolt (M6x35) Plastic Fastener Bolt & Washer (M6x0) Indicator light (Blue) Indicator light (Green) Rev Page 8 of 3 9//006
24 Yukon II CXL-50 C_6_.jpg Fig Ref Item No. Description Qty Req Indicator light (Red) Indicator Light Nut Spring Nut Warning Label (Passenger) Warning Label (Y-6) Yukon II (CXL-50) Graphic 6-80 Head Light Cover Self-Threading Screw (Mx0) Self Tapping Screw (Mx6) Seat Seat Latch Flange Bolt (M6 X ) Gear Shifting Warning Label 6-NP 8090 Yukon Graphics Kit '0 Rev Page 9 of 3 9//006
25 Yukon II CXL-50 C_7_.jpg A-Arm (LH) A-Arm (RH) Suspension Arm Bushing Spacer Swing Arm Seal Cover Yukon Swing Arm Oil Containing Bushing (00) Spacer Swing Arm Seal Cover (30.8x Bushing Bolt (MX65) Flange Lock Nut (M) Flange Bolt (M8 X 80) Locking Flange Nut (M0) Grease Zerk Grease Zerk Cap 5 Rev Page of 35 8/7/00
26 Yukon II CXL-50 C_9_.jpg Fuel Tank Fuel Filter & Lines Fuel Filter Element Breather Tube Fuel Tank Cap Seal Fuel Tank Cap Fuel Tank Mounting Pad Fuel Petcock (Vacumn) Fuel Tank Mounting Spacer Fuel Tank Mounting Spacer Fuel Level Sending Unit Bolt & Washer (M6x5) Bolt & Washer Fuel Petcock Vacuum Line way Joint (3.5) Rev Page of 35 8/7/00
27 Yukon II CXL-50 C_0_.jpg Front Shock Absorber Rear Shock Absorber Pin Hole Bolt (M0 X 0) Hair Pin Cotter Cotter Pin (/8 x ) Rev Page 3 of 35 8/7/00
28 Yukon II CXL-50 C.jpg Fig Ref Item No. Description Qty Req Front Tire ( x 7-0) Front Wheel Rim (0x5.5 AT35) Front Brake Drum Stud Bolt (M0*38) Bearing (6003LLU) Outer Oil Seal (x35x7) Outer Spacer Inner Spacer Locking Flange Nut (M0) Washer (5xx.3) Castle Nut (M) Cotter Pin Rubber Hub Cap Shaft Connecter Wheel Rim (8x8.0) Wheel Rim (0x0) ' Tire (x0x8) Tire (x0x0) ' Locking Flange Nut (M0) Axle Washer (Rear 0xx.5) Cotter Pin Washer (5xx.3) Castle Nut (M) Rubber Hub Cap Rev Page 3 of 3 /6/006
29 Yukon II CXL-50 C_3_.jpg Front Brake Panel (RH) Front Brake Panel (LH) Flange Nut Front Brake Shoe Set () Front Brake Arm Cam Front Brake Wear Indicator Front Brake Arm Bolt (M6 X 30) Front Brake Cable (LH) Front Brake Cabel (RH) Brake Cable Adj Nut & Cylinder Rev Page 5 of 35 /0/00
30 Yukon II CXL-50 C.jpg Rear Axle Bearing Seat Warning Label (Drive chain) Spacer Bearing (6007LLU) Oil Seal Flange Bolt (Mx36) Disc Brake Caliper Disc Brake Pads () Bleeder Valve & Cap (50CC) Caliper Retainer Clip Flange Bolt (M8x35) Rear Brake Rotor Disc Brake Rotor Mounting Seat Hex Socket Head Bolt (M0) Brake Hose Union Bolt Plate Washer Hydraulic Brake Line Brake Line Clip Flange Bolt (M6 X ) Oil Seal Washer (05 X 03 X 5) Spring Washer (08) Rev Page 6 of 35 0//00
31 Yukon II CXL-50 C_5_.jpg Fig Ref Item No. Description Qty Req Handlebar Front Brake Lever (RH) Lever, (only-rh) Throttle Lever (RH) Throttle Cover Assembly Brake Master Cylinder & Lever Brake Lever (Only) Brake Switch Assembly Master Cylinder Holder Handlebar Grip Handlebar Clamp (Bottom) Handlebar Clamp Cap (LH) Handlebar Clamp Cap (RH) Socket Bolt (M6 X 5) Locking Flange Nut (M0) Front Brake Cable (LH) Brake Cable Adj Nut & Cylinder Brake Hose Union Bolt Plate Washer Handlebar Pad Cover Handlebar Pad Rear Hydraulic Brake Line Handlebar Switch Choke Lever Rev Page 6 of 3 7/3/006
32 Yukon II CXL-50 C_6_.jpg Footrest Support Hex Bolt & Washer Checked Flange Nut (8mm) Bolt (M6) Front Bumper (CXL) Rear Grab Bar Tail Light Holder Flange Bolt (M6 X ) Flange Bolt (M8x0) Rear Rack (CXL) Front Rack (CXL) Button Head Bolt (M6x8) Rear Rack Collar Flange Nut (M6) Washer Flange Bolt (M8 X 6) Spring Washer (08) Front Rack Cover Front Reflector Graphic Foam Pad Rack Weight Warning Label Rear Rack Cover Rear Reflector Graphic Rev Page 8 of 35 8/7/00
33 Yukon II CXL-50 C_7_.jpg Fig Ref Item No. Description Qty Req Drive Chain (O-Ring #50x78L) 7-80 Drive Chain / Brake Skid Plate Rear Axle Rear Sprocket 50x3T & Holder Rear Sprocket Holder Rear Sprocket (50x3T) Stud Bolt (M0) Locking Flange Nut (M0) Rear Wheel Axle Nut (M8x.5) Chain Adjuster Flange Bolt (M8 X 6) Drive Chain Cover Master Link #50 (O-Ring) Rear Axle Nut Lock Plate Rev Page 8 of 3 3/3/006
34 Yukon II CXL-50 C_8_.jpg Steering Shaft Oil Liner O-Ring (w.xd.8) Locking Flange Nut (M0) Cotter Pin (/8 x ) Steering Tie Rod (LH) Knuckle (LH) Grease Zerk Knuckle (RH) Grease Zerk Sleeve Steering Knukle Dust Cap Pin Hole Bolt (M0 X 05) Grease Zerk Cap Oil Seal (M3x0x) Steering Shaft Clamps Steering Shaft locking Plate Bolt (M8 X 60) Steering Shaft Cable Race Steering Collar Steering Tie Rod (RH) Rev Page 30 of 35 8/7/00
35 Yukon II CXL-50 C_9_.jpg Wiring Harness Fuse (0A) Positive Battery Terminal Cabl Negitive Battery Terminal Cabl Battery (GTX9-BS) Foam Pad Battery Strap Ignition Key Switch (wire) Handlebar Switch Choke Lever Bolt & Washer (M6x6) Head Light Assembly Head Light Bulb (v 0w) Wire Clamp Tool Pack Tool Kit Retainer Strap Horn Bolt (M5 X ) Bolt (M6x) Flange Nut (M8) C.D.I. Module Ignition Coil Rectifier P.T.C. Controller Starter Relay Light Control Module Bolt & Washer (M6x) Washer (6mm) Nut (6mm) Rev Page 30 of 3 5//005
36 Yukon II CXL-50 C_9_.jpg Hex head Bolt Head Light Wire Harness Spring Washer (08) Tail Light Bolt (M6x0) Brake/Tail Bulb (w / 5w) Tail Light Lens Auxiliary Power Outlet Bolt (M3x8) Backup Safety Horn Head Light Yukon YXL Headlight Dual Bulb YXL Self-Threading Screw (Mx0) Head Light Holder (Dual Bulb) Rev Page 3 of 3 //005
37 Yukon II CXL-50 C_30_.jpg Owner's Manual Yukon Tire Pressure Gage Blank Key (Left Cut) Blank Key (Right Cut) Tool Pack Tool Kit Retainer Strap Auxiliary Power Outlet Rev Page 33 of 35 8/7/00
38 Yukon II CXL-50 C_3_.jpg Light Duty Hitch Kit 50cc Light Duty Hitch Plate Warning Label (Max Weight) Flange Bolt (Mx0) Flange Bolt (M0x30) Locking Flange Nut (M0) Rev Page 3 of 35 8/7/00
39 Yukon II CXL-50 C_3_.jpg Heavy Duty Hitch Kit 50cc Rev Page 35 of 35 8/7/00
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41 ETON America, LLC Bulletin No: Date: Service Bulletin 00 0/06/03 Yukon & Yukon II Transmission Gear Upgrade Yukon & Yukon II Upgrade ETON America has improved the Yukon & Yukon II Shift shaft, drive shaft and counter shaft assemblies Figure The new Shift Shaft assembly primary drive gear has been increased in size and tooth count. We have also added a retainer clip to the shaft along with the pressed collar to insure proper alignment. The drive shaft and counter shaft have been geared to match the new shift shaft assembly. When replacing any of these parts on CXL-50 with a VIN number less than RFZFJB...3A00360 or any YXL-50, all three parts MUST be replaced. Part Numbers are: Shift Shaft Assembly Drive Shaft Counter Shaft Figure Figure 3 Page 6
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