2005 ATV 500 FIS Automatic Transmission. ATV Illustrated Parts Manual ATV 500 ACE
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1 ATV Illustrated Parts Manual ATV 500 ACE 1
2 TABLE OF CONTENTS FRONT BODY PANEL ASSEMBLY... 3 REAR BODY PANEL ASSEMBLY... 4 TAILLIGHT ASSEMBLY... 5 DECALS... 6 FRAME AND RELATED PARTS... 7 SEAT ASSEMBLY... 8 STEERING POST ASSEMBLY... 9 HANDLEBAR ASSEMBLY...10 FRONT SUSPENSION ASSEMBLY REAR SUSPENSION ASSEMBLY WHEEL AND TIRE ASSEMBLY AUXILIARY BRAKE ASSEMBLY HYDRAULIC HAND BRAKE ASSEMBLY HYDRAULIC BRAKE ASSEMBLY GAS TANK ASSEMBLY REVERSE SHIFT LEVER ASSEMBLY AIR INTAKE ASSEMBLY BATTERY ASSEMBLY ENGINE AND EXHAUST COOLING ASSEMBLY CASE/BELT COOLING ASSEMBLY DRIVE TRAIN ASSEMBLY FRONT DRIVE GEARCASE ASSEMBLY REAR DRIVE GEARCASE ASSEMBLY WIRING HARNESS ASSEMBLY CARBURETOR CYLINDER HEAD ASSEMBLY CYLINDER ASSEMBLY CRANKCASE ASSEMBLY...31 CLUTCH/V-BELT/MAGNETO COVER ASSEMBLY CRANKSHAFT ASSEMBLY STARTER CLUTCH ASSEMBLY CRANK BALANCER ASSEMBLY CAMSHAFT/VALVE ASSEMBLY CAM CHAIN ASSEMBLY RECOIL STARTER ASSEMBLY OIL FILTER/PUMP ASSEMBLY WATER PUMP ASSEMBLY TRANSMISSION ASSEMBLY SECONDARY TRANSMISSION ASSEMBLY SECONDARY DRIVE ASSEMBLY GEAR SHIFTING ASSEMBLY STARTER MOTOR ASSEMBLY MAGNETO ASSEMBLY CONTROL SWITCH HOUSING ASSEMBLY THROTTLE CASE ASSEMBLY RELATED ITEMS NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined part numbers are new for the 2005 model year. 2
3 FRONT BODY PANEL ASSEMBLY Rack Front Cover, Storage Box Assembly (inc. 2-5) Decal, Warning Box, Storage Front Rack Load Bushing, Rack Lid, Storage Box Bushing, Rack Latch, Storage Box Plug, Rack Panel, Side Right Screw, Machine Panel, Side Left Spacer Panel, Splash Right Grommet Panel, Splash Left Nut, Lock Screw, Self-Tapping Panel, Fender Front Screw, Body Panel, Fender Front (Green) AR Cable Tie 7.5 in Panel, Fender Front (Cat Green) Decal, Reflector Amber Right Cover, Access Decal, Reflector Amber Left Rivet, Reinstallable Screw, Shoulder Rivet, Reinstallable Washer Cover, Steering Post Nut, Lock Homologated ATV s 28 AC Anti theft device 30 AC Holder anti theft device 29 AC Bracket anti theft device 31 AC Star screw 3
4 REAR BODY PANEL ASSEMBLY Rack Rear Assembly Screw, Shoulder (inc. 2-5) Rack Rear Assembly Washer (inc. 2-5) (LE) Decal, Arctic Cat Nut Decal, Arctic Cat (LE) Decal, Reflector Red - Right Decal, Warning Rear Decal, Reflector Red Left Rack Load Bushing, Rack Screw, Body Bushing, Rack Nut, Lock Screw, Machine Rivet, Reinstallable Spacer Footwell Right Grommet Footwell Left Nut, Lock Screw, Machine Panel, Fender Rear Screw, Shoulder Panel, Fender Rear Footpeg (Green) Panel, Fender Rear (Cat Green) Shield, Heat Homologated ATV s Grommet 4
5 TAILLIGHT ASSEMBLY Taillight Assembly Socket, Taillight (inc. 2-4) Housing, Taillight Screw, Self-Tapping Bulb, Taillight Washer, Lock External Tooth Homologated ATV s 7 AC Taillight new 11 AC Bracket, indicator 8 AC reflector 12 AC Bracket, rear light 9 AC Indicator, left 10 AC Indicator, right 5
6 DECALS Decal, Warning Decal, Side Lower Right Reverse/Pre-Ride Decal, Warning Turn/Hill Decal, Side Lower Left Decal, Warning Clutch Cover Decal, Side Lower Right (Green) Decal, Instrument Pod Decal, Side Lower Left (Green) Decal, Instrument Pod (Green) Decal, Side Lower Right (Cat Green) Decal, Instrument Pod (Cat Green) Decal, Side Lower Left (Cat Green) Decal, Crest Decal, Warning Tire Pressure Decal, Front Decal, Passenger Decal, Front (Green) Decal, Rear Right Decal, Front (Cat Green) Decal, Rear Left Decal, Warning Age Decal, Rear Right (Green) Decal Differential Lock Decal, Rear Left (Green) Decal, Side Upper Right Decal, Rear Right (Cat Green) Decal, Side Upper Left Decal, Rear Left (Cat Green) Decal, Side Upper Right Decal, Warning Towing Decal, Side Upper Left Decal, Warning General Decal, Side Upper Right Decal, Speedrack Decal, Side Upper Left Homologated ATV s 17 AC Decal head 20 AC Decal 500 LH 18 AC Decal side ACE LH 21 AC Decal 500 RH 19 AC Decal side ACE RH 6
7 FRAME AND RELATED PARTS Frame, Main Bumper Headlight Assembly Grille, Bumper Right (inc. 3-4) Headlight Assembly Screw, Machine Left (inc. 3-4) Bulb, Headlight Screw, Body Socket, Mounting Nut, Lock Stud, Mounting Headl Brace, A-Arm Stud, Adjuster Headli., Screw, Cap Spring, Adjuster Panel, Belly Knob, Adjuster Foam, Frame Screw, Cap Pad, Frame Channel, Bumper Mounting Right Nut, Flange Channel, Bumper Screw, Cap Mounting Left Bracket, Mounting Footrest Right Bumper Right Bracket, Mounting Footrest Left Bumper Left Screw, Cap Rod, Support Homologated ATV s 27 AC horn 34 AC Rubber,cover headl AC Headlight assy., right (incl ) 35 AC Headlight assy., left (incl. 30,32,33,34,36,37) 29 AC Indicator, right 36 ÂC Indicator, left 30 AC Harness, headlight 37 AC Faceplate, headlight left 31 AC Faceplate, headlight r. 38 AC Mirror left 32 AC Headlight, low beam 39 AC Mirror right 33 AC Headlight, high beam 40 AC Mirror mounting left 41 AC Mirror mounting right 7
8 SEAT ASSEMBLY Seat Assembly ( inc. 2-9) Bumper, Seat Front Cover, Seat AR Staple Foam, Seat Spring, Seat Latch Base, Seat Assembly ( inc.5-6) Latch, Seat Bumper, Seat - Rear 8
9 STEERING POST ASSEMBLY Screw, Cap Washer Cap, Steering Adjuster Screw, Cap Screw, Shoulder Tie Rod Assembly (inc ) Cap. Housing Ball Joint, Tie Rod Left Housing, Lower Nut Left Housing, Upper Tie Rod Post, Steering Nut Right Screw, Cap Ball Joint, Tie Rod Right Flange, Bearing Nut, Top Lock Bearing w/inverted Oil Seal Pin, Cotter 9
10 s HANDLEBAR ASSEMBLY Tube, Handlebar Bracket, Mounting Instrument Pod Plug, Handlebar Instrument Pod End Cap, Handlebar Instru ment Pod (Green) Washer Instrument Pod (Cat Green) Screw, Machine Rivet, Reinstallable Grip, Handlebar Screw, Shoulder Cover, Key Gauge, Digital Switch, Ignition Assembly (inc. 9) Nut, Flange Key, Ignition Blank Grommet (C Series) Key, Ignition Blank (D Series) Control, Differential Lock (inc.18) Key, Ignition Blank (E Series) Clamp, Differential Lock Control-Kit Key, Ignition Blank Cable, Differential Lock (F Series) Homologated ATV s 20 AC Pod speed assy. (incl. 21) 21 AC Control indicator 026 (No. depends on the colour) 20a AC Pod red 20b AC Pod green 20c AC Pod lime green 10
11 FRONT SUSPENSION ASSEMBLY
12 REAR SUSPEN SION ASSEMB LY 12
13 WHEEL AND TIRE ASSEMBLY Screw, Machine Tire Front Disc, Brake Stem, Valve (inc. 11) Hub, Wheel-Front (inc. 4) Cap, Valve Stem Stud, Wheel Hub Hub, Wheel Rear Left (inc. 4) Pin, Cotter Hub, Wheel Rear Right (inc. 4) Nut, Castle Wheel Rear Platinum Wheel Front Platinum Wheel Rear Gray (Green) Wheel Front Gray Tire Rear (Green) Nut, Mounting Wheel Homologated ATV s 15 AC Wheel assy, road tire, front (incl. 16, 17, 18, 16x No. 25) Wheel, gray RH 25x AC Road tire, 185/65* Wheel, gray LH 25x AC Valve wheel, road tire Wheel, gray RH 25x AC Aluminium Rim Silver Wheel, gray LH 25x AC Wheel assy., Road tire, 25 AC Nut, Aluminium Rim Silver rear, (incl. 17, 18, 20) 20 AC Road tire, 205/60*15 13
14 *Not a Servie Part AUXILIARY BRAKE ASSEMBLY Lever, Brake Cable Tie 7,5 in O-Ring Hose, Brake Spring, Brake Lever Bolt, Banjo Fitting Nut Washer, Crush Pin, Clevis Screw, Cap Washer Caliper, Brake (inc ) Pin, Cotter 25 * 1 Housing, Caliper Brake Assembly (inc. 9-16) Pin, Brake Caliper Actuator, Push Rod Pad, Brake Nut, Jam Pin, Cotter 11 * 1 Master, Cylinder Cap, Bleed Valve Fitting, Banjo Valve, Bleed Bolt, Banjo Fitting Piston Clamp, Hose O-Ring, Brake Caliper Hose, Brake Reservoir 33 * 1 O-Ring Reservoir, Brake 34 * 1 Plug Nut, Flanged 35 * 1 Ring, Retaining Screw, Machine Homologated ATV s 36 AC Brake hose 37 AC Sealing screw 14
15 HYDRAULIC HAND BRAKE ASSEMBLY Brake Assembly Master Cylinder (inc.2-10) Assembly Kit Screw, Reservoir Cover Kit Lever Assembly Kit (inc. 8-9) Cover, Reservoir Kit Lock, Brake Lever Kit Screw, Master Lever Pin Kit Cylinder Clamp Kit Clamp, Master Switch, Brake Kit Cylinder kit Homologated ATV s 11 AC Protection ball 15
16 HYDRAULIC BRAKE ASSEMBLY Hose, Brake Assembly Piston/Seal Set (inc. 7) Screw, Cap Seal Set Screw, Cap Valve, Bleed Caliper, Brake Right O-Ring, Guide Set Front (inc. 5-11) Caliper, Brake Left Bracket Assembly Front and Right Rear Pad, Brake Set (inc.5-11) Housing, Caliper Washer, Crush Assembly Right Front Bolt, Banjo Fitting (inc. 6-8) Housing, Caliper Assembly Left Front and Right Rear (inc. 6-8) 16
17 GAS TANK ASSEMBLY Ref. Part No. Qty. Description Ref. Part No. Q ty. Description Tank, Gas Assembly Screw, Machine (inc. 2-6) Cap, Gas Tank (inc. 3) Nut, Lock Gasket, Tank Cap Clamp, Hose Sender, Fuel Level Fitting, Straight ( inc. 5-6) Seal, Fuel Lev el Grommet Sender Filter, Fuel Shield, Gas Tank (inc ) Clamp, Hose Shield, Heat AR Hose, Gasline 25 ft Shield, Heat Pump, Fuel Screw, Cap 17
18 REVERSE SHIFT LEVER ASSEMBLY Handle, Reverse Shift O-Ring Lever Clip, Push Screw, Cap Plate, Shift Washer Nut, Stamped Nut Lever, Reverse Shift End, Rod Spring, Reverse Shift Linkage, Shift Lever Axle, Reverse Shift Lever Bushing, Shift Linkage Nut Washer O-Ring E-Ring Axle, Pivot 18
19 AIR INTAKE ASSEMBLY Diverter, Air Bottom Clip, Spring Diverter, Air Top Boot, Carburetor Valve, Drain Clamp, Boot Clamp, Boot Screen, Air Filter Boot, Air Intake Filter, Air Shroud, Splash Seal, Air Intake Cover Rivet, Reinstallable Cover, Air Intake Screw, Self-Tapping Hose, Vent Crankcase Clip, Mounting Air Clamp, Hose Intake Housing, Air Intake 19
20 *Not Illustrated BATTERY ASSEMBLY Battery Cover/Tool Tray Clamp, Hose Assembly (inc. 2-3) Cover, Battery Hose, Battery Vent Pad, Battery Label, Warning Battery * Kit, Tool Cable Tie 11,5 in Battery Assembly Screw, Machine (inc. 5-8) Cap, Battery 20
21 ENG INE AND E XHAUST Ref. Part No. Qty. Description Ref. Part No. Q ty. Description Engine Shield, Exhaust Pipe Inner Middle Screw, Cap Shield, Exhaust Pipe Outer Middle Washer, Engine Shield, Exhaust Pipe Outer Rear Spacer Shield, Exhaust Pipe Inner Rear Nut, Lock Tie, Band Screw, Cap Pipe, Exhaust Bracket, Engine Right Bushing, Exhaust Pipe Bracket, Engine Left Clamp, Muffler Screw, Cap Seal, Muffler Nut Muffler Seal, Exhaust Bushing, Muffler Screw, Cap Screw, Shoulder Pipe, Exhaust Cover, Muffler Assembly (inc ) Shield, Exhaust Pipe Screw, Machine Outer Front Shield, Exhaust Pipe Inner - Front Homologated ATV s 29 AC Exhaust ACE6 21
22 COOLING ASSEMBLY Radiator Assembly Clamp, Cable (inc. 2-14) Radiator Sender, Temperature - Coolant Screen, Radiator O-Ring Cap, Radiator Screw, Shoulder Grommet Nut w/washer AR Hose 25 ft Bushing, Stem Screw, Thumb Hose, Coolant Upper Shroud, Fan Hose, Coolant Crossover Fan, Cooling Hose, Coolant Lower Screw, Machine Clamp, Hose Clamp, Wire Cable, Tie 22
23 CASE/BELT COOLING ASSEMBLY Duct, Belt Cooling Valve, Drain Front Clamp, Duct Boot, Duct Rear Boot, Air- In Duct, Belt Cooling Rear Clamp, Boot Cable, Tie 11,5 in Boot, Duct - F ront 23
24 DRIVE TRAIN ASSEMBLY Bladder, Gearcase AR Hose, Vent Clamp, Fitting Clip, Routing Snap-In Nut, Lock Fitting, Vent Washer Clamp, Boot Screw, Cap Boot Gearcase, Front Clamp, Boot Boot, Shaft Bumper, Propeller Shaft Plate, Cable Shaft, Propeller Screw, Self-Tapping Screw, Cap Gearcase, Rear Flange, Output 24
25 FRONT DRIVE GEARCASE ASSEMBLY (Complete Assembly p/n ) 25
26 REAR DRIVE GEARCASE ASSEMBLY (Complete Assemb ly p/n ) Ref. Part No. Q ty. Description Ref. Part No. Q ty. Description Housing, Gearcase O-Ring Bearing Bearing Seal Gear, Pinion Assembly 10 T (inc ) Gear, Ring 36T AR Shim AR Shim AR Shim AR Shim AR Shim AR Shim AR Shim AR S him AR Shim AR S him Bearing B utton, Thrust Collar, Retaining AR S him Pin, Dowel AR S him Collar, Lock AR S him Washer, Wave AR S him Collar, Shaft AR S him Gasket, Flange O -Ring Housing, Piston C over, Gearcase Ring, Retaining P lug, Fill (inc. 11) Bearing O-Ring Ring, Retaining F itting Seal S crew, Self-Tapping Shaft, Input P lug, Magnetic (inc. 15) 26
27 WIRING HARNESS ASSEMBLY Harness, Main (inc. 2-7 and two No. 8) Nut, Expansion Cover, Fuse Box CDI Unit Holder, Fuse Shield, Heat Diode Switch, Brake Assembly Relay Retainer, Switch Fuse 10 Amp Screw, Machine Fuse 15 Amp Regulator, Voltage Fuse 30 Amp Screw, Machine Decal, Fuse Block Diode Assembly AR Cable Tie 7,5 in AR Cable Tie 11,5 in Cable, Solenoid/Starter Receptacle, 12V (inc. 30) Nut w/washer Nut, Retainer Boot, Terminal Screw, Machine Cable, Battery/Solenoid (inc. one No. 13) Coil, Ignition Assembly Boot, Terminal Seal, High Tension Wire Solenoid Cap, Spark Plug Screw, Machine Seal, Spark Plug Cable, Battery/Ground Screw, Self-Tapping Screw, Machine Washer, Lock External Tooth Tray, Electical Homologated ATV s 38 AC Harness
28 *Not a Service Part **Optional CARBURETO R ( Complete Assemb ly p/n ) Ref. Part No. Q ty. Description Ref. Part No. Qty. Description Cover, Top 19 * 1 O-Ring Screw, Top Cover Screw, Idle Adjust Spring Washer Piston, Vacuum Spring Seat, Spring Plate Jet, Needle Screw Needle Jet Choke, Electric Holder, Needle Jet Cover, Electric Choke Main J et Chamber, Float Assembly (inc ) Main Jet 140** O-Ring, Float Chamber Main Jet 147** Screw, Drain Main Jet 148** Spring Main Jet 150** Diaphragm Assembly Slow Jet 32 * 1 Housing, Pump Starter Jet U-Ring Valve, Float Set (inc.13) Screw 13 * 1 Clip Screw F loat Set (inc. 15) Cable, Throttle 15 * 1 Pin, Float Cover Screw, Pilot Air Set Screw (inc ) 17 * 1 Spring Hose, Vent 18 * 1 Washer 28
29 *Not Illustrated CYLINDER HEAD ASSEMBLY Head, Cylinder Gasket Assembly (inc.2 5) Pin, Dowel Gasket, Head Nut Guide, Valve Spark Plug (NGK CR6E) Screw, Cap Cap, Inspection Screw, Cap O-Ring Gasket, Cylinder Head Screw, Cap Pin, Dowel Bolt, Stud Screw, Cap Plug, Cylinder Head Screw, Cap Manifold, Intake Bolt, Stud O-Ring Bolt, Stud Screw, Machine Bolt, Stud Clamp Screw, Cap Switch, Water Temperature Assembly Screw, Ca p Cover, Thermostat Nut Thermostat Nut * Plug, Frost 29
30 CYLINDER ASSEMBLY Cylinder Pin, Dowel Bolt, Stud Union, Water, Hose Nut Screw, Cap Gasket, Cylinder O-Ring 30
31 CRANKCASE ASSEMBLY Crankcase Assembly (inc. two No. 2 & 13-14) Bolt Bolt Pin, Dowel Bolt Pin, Dowel Housing, Secondary Shaft Bearing Bolt Bolt Bolt Pipe, Breather Bolt Bolt, Breather Pipe Bolt Plug, Oil Pressure Bolt Gasket, Oil Pressure Plug Bo lt Stick, Oil Level Gasket O-Ring, Oil Level Stick Plug 31
32 CLUTCH/V-BELT/MAGNETO COVER ASSEMBLY Cover, V-Belt Plate, Air Intake Damper, V-Belt Cover Cushion, Air Intake Plate Damper, V-Belt Cover Cover, Magneto Plate, V-Belt Cover Gasket, Magneto Cover Screw Plug, Oil Filter Pin, Dowel Gasket, Oil Filler Plug Gasket, V-Belt Cover Bolt Gasket, Drain Plug Bolt Plug, Drain Bolt Cover, Clutch Bolt Gasket, Clutch Cover Bolt 32
33 CRANKSHAFT ASSEMBLY Crankshaft Assembly Bearing Left (inc. 2-7) Rod, Connecting Retainer, Oil Seal Left Pin, Crank Piston Set (inc ) Bearing Piston Washer Ring, Piston Set Crankshaft Right Circlip, Piston Set Crankshaft Left Pin, Piston Bearing Right Screw 33
34 STARTER CLUTCH ASSEMBLY Ref. Part No. Q ty. Description Ref. Part No. Q ty. Description Gear, Starter Idler No Clutch, Starter Set (inc. 7) Pin Bearing Gear, Starter Idler N o Washer Spacer, Starter Idler Screw, Cap Gear No Pin 34
35 CRANK BALANCER ASSEMBLY Bolt Bearing Washer Gear, Driven Gear, Oil Pump Drive Key Pin Balancer, Crank Spacer 35
36 CAMSHAFT/VALVE ASSEMBLY Camshaft Seat, Spring Sprocket Seal. Oil Pin Shaft, Rocker Arm Washer Shaft, Rocker Arm Bolt Washer C-Ring Plug, Shaft Arm, Valve Rocker Gasket Intake (inc. two No. 8-9) Valve, Intake Screw Valve, Exhaust Nut Spring, Valve Arm, Valve Rocker Retainer, Spring Exhaust (inc. two No. 8-9) Cotter, Valve 36
37 CAM CHAIN ASSEMBLY Ref. Part No. Q ty. Description Ref. Part No. Q ty. Description Chain, Cam Adjuster, Tensioner Assembly Guide, Chain Gasket Tensioner, Chain Screw, Cap Bolt Gasket Washer 37
38 RECOIL STARTER ASSEMBLY Starter, Recoil Nut Assembly ( inc. 2-6) Rope Assembly Cup, Starter Spring, Spiral O-Ring Reel O-Ring Ratchet Assembly Spacer Nut Seal, Oil Screw, Cap Bearing 38
39 OIL FILTER/PUMP ASSEMBLY Pump. Oil Cap, Oil Strainer Gear, Driven O-Ring Pin Screw, Cap Washer Filter, Oil Circlip Plug, Drain Screw, Cap Gasket, Drain Plug Strainer, Oil Valve, Oil Relief Assembly Screw, Cap Union, Oil Filter 39
40 WATER PUMP ASSEMBLY Ref. Part No. Q ty. Description Ref. Part No. Q ty. Description Pump, Water Screw, Cap Assembly (inc. 2-11) Screw, Cap Gear, Driven Gasket Shaft, Driven Gear O-Ring Pin, Driven Gear Impe ller/shaft Circlip, Driven Gear Seal, Mech anical Bearing, Shaft Seal, Oil Circlip, Shaft Bearing Bearing Gear, Water Pump Drive E-Ring Pin, Drive Gear O-Ring Circlip, Drive Gear Screw 40
41 TRANSMISSION ASSEMBLY Face, Fixed D rive Nut Face, Movable Drive V-Belt Seal, Movable Drive Housing, Clutch Face Spacer, Movable Drive Spacer, Fixed Drive Face Face Face, Fixed Driven Seal, Clutch Housing Center Face, Movable Driven Seal, Clutch Housing Left Spring, Movable Driven Face Clutch, One Way O-Ring, Movable Driven Shoe, Clutch Assembly Face Seal, Movable Driven Retainer, Bearing Face Pin, Movable Driven Screw, Bearing Retainer Face Spacer, Movable Driven Face Bearing Plate, Movable Driven Bearing Face Sleeve, Movable Driven O-Ring Face Damper, Movable Drive Seal, Clutch Housing Right Face N ut, Driven Pulley Nut Holder, Movable Driven Retainer, Bearing Face Spring Roller, Movable Drive Face Screw 41
42 SECONDARY TRANSMISSION ASSEMBLY 42
43 SECONDARY DRIVE ASSEMBLY Ref. Part No. Qty. Description Ref. Part No. Q ty. Description Yoke, Propeller Shaft Shaft, Secondary Driven Joint Front Joint, Universal Set Shim, Secondary Drive Gear (inc. 3) Set Circlip Gear, Secondary Drive Nut, Rear Output Joi nt Washer Washer, Rear Output Nut Flange Yoke, Drive Output Bearing, Driven Gear Front (inc. 7) Plate, Output Yoke Gear, Secondary Driven Seal, Oil Driven Shaf t Circlip, Secondary Driven Gear Bearing, Driven Shaft Ring, Driven Bearing AR Shim, 25 x 34 x 0,60 m m Washer, Driven Shaft AR Shim, 25 x 34 x 0,65 mm Shaft, Secondary Driven - Rear AR Shim, 25 x 34 x 0,70 mm Flange, Output Joint Rear AR Shim, 25 x 34 x 0,75 mm AR Shim, 25 x 34 x 0,80 mm AR Shim, 25 x 34 x 0,85 mm AR Shim, 25 x 34 x 0,90 mm AR Shim, 25 x 34 x 0,95 mm AR Shim, 25 x 34 x 1,00 mm AR Shim, 25 x 34 x 1,05 mm AR Shim, 25 x 34 x 1,10 mm AR Shim, 25 x 34 x 1,15 m m AR Shim, 25 x 34 x 1,20 m m 43
44 GEAR SHIFTING ASSEMBLY Bolt Plate, Gear Shift Cam Base, Gear Shift Bolt, Gear Shift Cam Plate Assembly Contact Circlip, Sub-Gear Shift Shaft Spring Shaft, Sub-Gear Shift Washer, Shift Shaft Washer, Sub-Gear Shift Shaft Circlip, Cam Spring Seal, Sub-Gear Shift Shaft Shaft, Gear Shift (inc. 8) Arm, Select Pin Bolt, Select Arm Washer, Cam Spring Washer, Cam Stopper Spring, Cam Stopper, Cam Cam, Reverse Support, Cam Stopper C-Ring, Cam Spring, Cam Stopper Fork, Shift Washer, Cam Stopper Spring Cam, Gear Shift Nut, Cam Stopper Spring Washer, Shift Shaft Shaft, Shift Fork Washer, Gear Shift Cam Plate Bearing 44
45 STARTER MOTOR ASSEMBLY Motor, Starter Assembly Washer Set (inc. 2-9) Terminal Set, Brush O-Ring Holder Set, Brush Through-Bolt Spring, Brush Screw, Cap O-Ring Nut O-Ring 45
46 MAGNETO ASSEMBLY Stator Assembly Nut Rotor/Flywheel Bolt Bolt Clamp No Key Clamp No. 2 46
47 CONTROL SWITCH HOUSING ASSEMBLY Switch, Control Assembly (inc. 2-3) Screw, Cap Screw Cover, Choke Lever Homologated ATV s 5 AC Switch combi
48 THROTTLE CASE ASSEMBLY Ref. Part No. Q ty. Description Ref. Part No. Q ty. Description Case, Throttle Screw Assembly (inc. 2-9) Le ver Nut Screw, Cap Screw Washer, Lock Cover, Throttle Case w/switch Washer 48
49 RELATED ITEMS 2005 ATV 500 FIS (Automatic Transmission) Red (Model No.) Green (Model No.) Cat Green (Model No.) Articulating Spool mount Manual, Illustrated Parts Articulating Spool Receiver Mount Manual Operator s (E) Adapter Bag, Fender Black Manuel d utilisation (F) Bag, Rack, Front Black Rack Basket Bar, Utility/Gun Rack Rack, Extension, 4 in. (Front) Brush Guard/Bumper Rack, Extension, 8 in. (Rear) Bucket Holder Rapid Blind (Break-Up) Bumper (Rear) Rapid Blind (Shadow Grass) Camp Stove Cradle Rapid Shack (Blue Ice) Cargo Box Rod Holder Adjustable Cargo Box Quick-Release Kit Snowplow Attachment Kit Carryall (9 x 12) Snowplow Blade, 50 in. Straight Carryall (11 x 17) Snowplow Blade, 50 in. One Way Ca rryall (14 x 27) Snowplow Blade, 60 in. Straight Chain Saw Lock Snowplow Blade, 60 in. One Way Cord Re el Snowplow Push Frame Cover, Black and Green Speedclamp, Double Cover, Timber Camo Sprayer System Engine Oil 10W Sprayer Boom (120 in.) Engine Oil 5W Table, Expansion Fender Box Tire, Titan AT589 (25x8-12. Mud &Snow) Gear Cradle Tire, Titan AT586 (25x10-12, Mud & Snow) Gear Lube (Diff) 80W Tool Caddy Grease, High-Performance Tool Holder Double Gun Scabbard Kit Tool Holder Single Gun Scabbard Mount Tree Stand/Bow Case Holder Hand Guards Black Winch, 2500 lb Hand/Thumb Warmers Windshield Clear w/black Accent Ice Auger Holder Workbase (8 in.) Light Bar NOTE: For a complete list of related items, refer to the current accessory catalog. p/n
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