TRAIL BLAZER 250 Model #A03BA25CA. E 2002 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /02
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1 TRAIL BLAZER 0 Model #A0BACA E 00 Polaris Sales Inc. PARTS MANUAL PN 0 and MICROFICHE PN 0 /0
2 This page left blank intentionally.
3 TABLE OF CONTENTS Trail Blazer A0BACA Parts Manual A- ARM... B AIR BOX... A CAB, FRONT... CAB, REAR... CARBURETOR... CLUTCH COVER... CONTROL PANEL... CONTROLS - MASTER CYLINDER/BRAKE LINE... CONTROLS - THROTTLE ASM./CABLE... CRANKCASE... CRANKSHAFT... CYLINDER... DECALS... DRIVE CLUTCH... DRIVEN CLUTCH... ELECTRICAL... ENGINE MOUNTING... EXHAUST SYSTEM... FRONT BRAKE... FRONT BUMPER... FUEL TANK... A C D E F G A A C C A B B C C C A B B B0 A A B A A0 GEAR SELECTOR... C GEARCASE... C- GEARCASE MOUNTING G... HANDLEBAR... HOUSING, REAR... H M MAGNETO... O OIL PUMP... OIL TANK... PISTON P... REAR BRAKE MASTER CYLINDER... REAR CALIPER MOUNTING... RECOIL STARTER... SHIELDS... SHOCK MOUNTING... STARTING MOTOR... STEERING POST... STRUT... STRUT MOUNTING... SWING ARM... TAILLIGHT... TOOL KIT... R S T W WHEEL, FRONT... WHEEL, REAR... C B B C C A C B B C0 A B C B A B B B0 C A B The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
4 FRONT CAB TRAIL BLAZER 0 A0BACA E 00 Polaris Sales Inc Screw -0-0 Bracket, Cab Mount, LH Bracket, Cab Mount, RH 00 Nut, U-Type, Speed 00-0 Frame, Main 00 Clip, Rosebud Screw 00 Spring, Adjustment 00 Insert, Nut -0 Bracket, Headlight Mounting Bulb, Halogen, W 0 Screw 000 Headlight, Single Beam (Incl. 0) 00 Spring Screw - Cover, Front, Black Screw Screw -0 Asm., Cab, Front, Yellow (w/warning Decals) Rivet 0 0 Washer, Flat Nut, Nylok 0 Washer, Flat 00 Mudflap, Front, LH Mudflap, Front, RH Bolt 0-0 Pad, Foot Rivet Trim, Footrest Screw Guard, Rock 0-0 Bracket, Cleat Screw Guard, Prop Shaft, Side /0 A
5 REAR CAB TRAIL BLAZER 0 A0BACA Spring, Latch 00 Latch, Seat Cap, Seat Latch Asm., Seat, Black w/white POLARIS Covering, Seat, Black Tongue, Seat Rivet 0 Bumper, Rubber 0 Bracket, Lever Retainer 0 Rivet 0 00 Decal, Carb/Filter Information 0-0 Cab, Rear, Med Yellow 00 Nut, U-Type Speed 0 0 Asm., Muffler Shield Foil Screw Washer, Flat Nut, Nylok 0-0 Guard, Clutch Rivet 0 Decal, Reflector, Red 0 Plug, End Cap, Ribbed Bolt Footpad (See Front Cab Pg. A, Ref. ) 0 Mudflap, Rear, LH Mudflap, Rear, RH 0 0 Foil, Rear Cab Foil, Rear Cab, Small 00 Bracket, Rear Seat Holddown Rivet Screw Screw /0 A
6 FRONT BUMPER and SHIELDS TRAIL BLAZER 0 A0BACA 0-0 Shield, Splash, LH Screw -0 Plate, Reflector Bolt 0 Decal, Reflector, Amber 0 Plug, Frame 0 U-Nut 0-0 Bumper, Front Screw 0 0 Guard, Splash, RH 00 Clip, Plastic Dart /0 A
7 CONTROL PANEL TRAIL BLAZER 0 A0BACA Panel, Indicator w/oil Light Bulb, Indicator Switch, Ignition (Incl. Key) Blank, Key, Series 000, 00, 00 Blank, Key, Series 00, 00, 00, 00. NOTE: Your key can be duplicated only be obtaining a key blank from Polaris and having it cut by mating it with your existing key. Nut, Ignition Panel, Control, Outer 00 Nut, Choke Panel, Control, Inner 000 Cable, Choke Friction /0 A
8 ENGINE MOUNTING TRAIL BLAZER 0 A0BACA Nut 00 Mount, Motor 00 Insulator, Motor Mount Bolt 0 Washer, Spring Lock -0 Bracket, Engine Mount, Top Screw 00 Cable, Ground, Engine, Small Hole 00 Spark Plug, NGK BRES 0 00 Cable, Solenoid/Starter 0 Insulator, Cable Screw 00-0 Mount, Engine, Front Asm., Drive Clutch, Basic ATV-0 (See Drive Clutch Pg. B, Ref. 0) Seal, Cover, Case (See Clutch Cover Pg. C, Ref. ) 00 Clamp 0 Boot, Clutch Intake AR Washer, Flat 0 Washer, Spring Lock 0 0 Screw -0 Bracket, Engine Mount, Front 0 Engine, Short Block (ECPFE) NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston & crankshaft assembly. Prior authorization required for warranty consideration. 0 Decal, Drain Recoil AR Line, Fuel 00 Valve, Check, Vent 000 Fitting, Tee -0 Bracket, Engine Mount, Rear 000- AR Line, Fuel 00 Mount, Engine, Rubber Filter 0000 Clamp, Hose, Red /0 A
9 EXHAUST SYSTEM TRAIL BLAZER 0 A0BACA 0 00 Spacer 0 Dampener Screw, Carriage Screw -0 Mount, Lower, Muffler 0-0 Manifold Washer (See Crankcase and Cylinder Pg. C, Ref. ) Nut (See Crankcase and Cylinder Pg. C, Ref. ) 00 Spring, Exhaust Headpipe 0 Spring, Exhaust 00-0 Muffler Washer, Flat Nut, Nylok /0 A
10 DECALS TRAIL BLAZER 0 A0BACA RH 0 LH 00 Kit, Decal Application Solution (For Seat Decals) 0 0 Decal, Rear Cab, Side, LH Decal, Rear Cab, Side, RH Decal, Trail Blazer, Tank Side, LH Decal, Trail Blazer, Tank Side, RH 0 Logo, Polaris Star 0 Decal, Drain Recoil 0 Decal, Concentric Drive System 0 Decal, 0, Front Cover Decal, Trail Blazer, Tank Side, Top LH Decal, Trail Blazer, Tank Side, Top RH 00 Decal, Override Switch, WD 0 Decal, Age Warning 0 00 Decal, POLARIS, Seat 00 Decal, Passenger Warning 00 Decal, Tire Pressure/Load 0 Decal, POLARIS, Rear Cab 00 Decal, Warning, Discretionary 00 Decal, Warning, General /0 A
11 FUEL TANK TRAIL BLAZER 0 A0BACA 0 0 Cap, Gas Tank (Incl. ) Gasket AR Line, Fuel 0 Vent, Tank 0 Bolt Washer, Flat 0 Screw 0-0 Bracket, Tank Mount, Rear Nut, Nylok 0 0 Decal, Fuel Lever Duct, Inlet Down Tube (See Clutch Cover Pg. C, Ref. ) 0 Screw 0 Lever, Fuel 00 Spring, Lever, Compression Extension, Fuel Lever 00 Grommet Washer, Flat Screw Asm., Fuel Valve (Incl. Gasket) Gasket, Fuel Valve 0 0 Asm., Tank, Fuel (Incl.,,) Foam, Seal /0 A0
12 AIR BOX TRAIL BLAZER 0 A0BACA 0 0 Sleeve, Precleaner 0 Clip, Airbox Screw 0 Duct, Airbox Cover Gasket, Intake 0 Baffle 0 Cover, Airbox Seal, Cover 0 Screw 0 0 Washer, Flat Washer, Flat 00 Airbox, Intake Asm., Boot, Carb 000 Clamp 00 Clamp, Wire Cap, Drain Bumper, Rubber 000 Clamp Asm., Filter (Incl. ) /0 A
13 OIL TANK TRAIL BLAZER 0 A0BACA 0 0 Cap, Oil Tank 0 Gasket, Oil Cap Tank, Oil 00 Fitting AR Line, Fuel 0 Sensor, Oil Level w/connector 0 Rivet 0 Fitting 000- AR Line, Fuel Clamp, Hose, Large Green 000 Filter 0000 Clamp, Hose 00 Clamp Screw AR Line, Fuel 00 Clamp, Hose Washer, Nylon /00 A
14 STRUT TRAIL BLAZER 0 A0BACA 0 0 Nut, Nylok Washer 0 Spacer, Rubber Ball, Pivot, Top Ball, Pivot, Bottom 0 Spacer Retainer, Spring 0-0 Spring, Compression, Black 0 Bumper 0 0 Strut, Front 00 Clamp, Cable Nut, Nylok 0 Washer, Flat 000 Fitting, Lubrication Bolt 0 00 Support, Strut and Spindle, LH Support, Strut and Spindle, RH Washer /0 A
15 FRONT WHEEL TRAIL BLAZER 0 A0BACA Support, Strut and Spindle (See Strut Pg. A, Ref. ) 000 Seal, Hub, Front Bearing, Ball Disc, Brake 00 Hub, Wheel Tire (x-0) 0- Rim, Front 0 Valve, Rim 00 Spacer, Hub, Front 0 Washer Nut, Castle 0 Pin, Cotter Screw Cap, Hub 00 O-Ring Nut, Flange Lock Stud Bolt /0 A
16 A-ARM/STRUT MOUNTING TRAIL BLAZER 0 A0BACA E 00 Polaris Sales Inc. 0 0 Nut, Nylok Boot, Seal, Rod End 00 Rod End, RH Nut 00 Tie Rod 0 Nut, LH 0 Boot, Seal 00 Rod End, LH 00 Asm., Tie Rod (Incl. -) 0 0 Bolt 0 Washer, Flat Nut 0 Pin, Cotter 0 Bracket, Ball Joint Screw 0 Boot, Rubber 00 Joint, Ball Support, Strut and Spindle (See Strut Pg. A, Ref. ) Bushing, A-Arm Long 0 00 Fitting, Lubrication Nut, Castle 0 0 Kit, A-Frame, LH (Incl.,,,,) Kit, A-Frame, RH (Incl.,,,,) 0 Shaft, A-Arm Screw Washer, Dish Lock 0 Bolt /0 B
17 HANDLEBAR TRAIL BLAZER 0 A0BACA Asm., Throttle Control (See Controls - Throttle Asm./Cable Pg. B, Ref. ) -0 Tube, Handlebar Screw Pad, Handlebar Screw 0 Mount, Handlebar Pad Block, Handlebar, Pegged Block, Handlebar Asm., Master Cylinder (See Controls - Master Cylinder/Brake Line Pg. B) 0 Spacer, Switch, LH 0 00 Switch, Handlebar, ON/OFF, LH -00 Grip, Handlebar Plug, Hole Screw 00 Cable Tie Nut, Nylok 00 Clip /0 B
18 FRONT BRAKE TRAIL BLAZER 0 A0BACA 0 0 Asm., Front Brake Caliper, LH (Incl. -) 0 0 Caliper,Brake,LH Caliper,Brake,RH 0 Asm., Front Brake Caliper, RH (Incl. -) 0 Kit, Boot, Front Brake (Incl.,) Screw 0 Washer, Spring Lock 0 Washer, Flat 00 Screw, Bleeder Screw, Socket Set 0 Boot, Pin Seal 0 Ring, Square, Molded (.0) 00 Ring, Square, Molded (.0 x.) 0 Piston, Brake, Long 0 Kit, Piston and Seal (Incl. -0) 0 Asm., Brake Pad 0 Mount, Caliper 0 Boot, Bushing /0 B
19 CONTROLS - MASTER CYLINDER / BRAKE LINE TRAIL BLAZER 0 A0BACA 0 00 Asm., Master Cylinder (Incl. -) 0 Line, Brake, Pod 0 Switch 00 Line, Brake, Rear Screw 0 Kit, Master Cylinder Cap (Incl. Cap, Screws, Sight, Gasket) 0 Kit, Master Cylinder Park Brake Lever (Incl. Lever, Spring) 0 Kit, Master Cylinder Clamp (Incl. Clamp, Screws) 0 Kit, Master Cylinder Lever (Incl. Pin, Lever, Clip) 00 Cable Tie 0 00 Clamp, Nylon Rivet, Pop 00 Line, Brake, Left Front 00- Tubing, Convoluted 0 Screw 00 Line, Brake, Right Front 0 Fitting, Cross /0 B
20 REAR CALIPER MOUNTING TRAIL BLAZER 0 A0BACA Frame 0 Screw 0 Washer, Flat Asm., Caliper Kit, Caliper Seal Kit, Bleeder Replacement Piston, Caliper, Rear 0 Seal 00 Line, Brake Rear 00 Line, Brake, Rear 00 Clip, Silencer Box 0 Bolt, Banjo Bushing, Caliper Mount 0 0 Washer, Flat 0 Washer, Spring Lock Bolt Mount, Caliper, Lower Mount, Caliper, Upper Bolt -0 Guard, Brake Disc 0 Kit, Brake Pad (Incl. Spacer and Pin) /0 B
21 REAR BRAKE MASTER CYLINDER TRAIL BLAZER 0 A0BACA 0 0 B 00 Clip Bolt 0-0 Bracket, Reservoir Mount Nut, Nylok Screw 0000 Clamp, Hose, Red 00 Hose, Reservoir 0 Reservoir Screw 0 Guard, Prop Shaft, Side 0 Pin, Cotter Washer 0 Bushing 0-0 Mount, Brake 0 Bolt, Banjo 0 Seal Line, Foot Brake, Rear (See Rear Caliper Mounting Pg. B, Ref. ) 0 Washer, Spring Lock Screw 0 0 Asm., Foot Brake Master Cylinder Nut, Nylok 0-0 Rod, Brake 00 Spring, Torsion Screw /0
22 SWING ARM/SHOCK MOUNTING TRAIL BLAZER 0 A0BACA 0 0 Nut, Nylok Screw 0 Cam, Adjusting 0 Shock, Rear 0-0 Spring, Compression 0 Spacer, Spring 0-0 Spring, Compression Retainer, Shock Screw 0 0 Rivet Guide, Chain, Center 000 Fitting 0 Nut 0 Washer, Flat Bushing, Swing Arm, RH Bushing, Swing Arm Pivot, RH Bolt, Swing Arm Pivot Asm., Swing Arm (Incl.,,) 0 Decal,ChainFreePlay 0 Guard, Chain 0 Screw Bushing 0 Washer, Flat Nut, Flange 0 Nut, Nylok Washer Bolt Bushing, Swing Arm, LH Bushing, Swing Arm Pivot, LH /0 B
23 REAR WHEEL TRAIL BLAZER 0 A0BACA 0 Bolt Hub, Rear Wheel, Large Flange Nut Washer 00 Nut, Castle 0 Pin, Cotter Cover, Dust, Hub Washer, Flat 0 Valve, Rim 0 00 Pushnut 0- Rim, Rear Tire (x-0) /0 B
24 REAR HOUSING TRAIL BLAZER 0 A0BACA Ring, Retaining 0 Retainer, Nut Nut Seal, Foam Nut, Nylok Disc, Brake Stud 0 Hub, Brake Disc (Incl. ) 00 Ring, Retaining 0 00 Spacer, Axle 0 O-Ring 000 Seal Bearing, Cone, Tapered Bearing, Cup, Tapered 0 Housing, Axle, Rear 000 Fitting, Lubrication 0 Link, Connector, 0 Axle, Rear 0-0 Chain, 0 O-Ring 0 0 Nut, Flange Lock -0 Guard, Sprocket 0 Spacer 0 Sprocket, T 0 Asm.,Hub,Sprocket(Incl.) 0 Bolt /0 B
25 ELECTRICAL/TAILLIGHT TRAIL BLAZER 0 A0BACA Harness, Main 00 Cable Tie 00 Kit, Circuit Breaker, 0 AMP 0 Taillight, V 0 Screw 00 Lens 000 Bulb 00 Gasket 00 Backing 0 00 Clip 0 Washer 0 Screw 00 Pad, Battery Cover, Battery 00 Kit, Battery Bolt, Short B0 000 Cable, Battery/Engine, Black 000 Hook, Battery Strap 0 Strap, Battery Holddown Tube, Battery Vent Clamp Battery 000 Cable, Battery/Solenoid 00 Cable, Solenoid/Starter Nut, Nylok 00 Bolt 000 Rectifier, LR- 0 Screw 00 Limiter, LR 00 Clip, Rosebud 00 Clip, Routing /0
26 STEERING POST TRAIL BLAZER 0 A0BACA 0 Nut, Nylok 000 Fitting, Zerk Bushing, Steering, Upper 0-0 Post, Steering Bracket, Steering Upper Bolt, Carriage Bushing Flangette Bearing 0 Nut Pin, Cotter 0 Washer, Flat /0 B
27 CONTROLS - THROTTLE ASM./CABLE TRAIL BLAZER 0 A0BACA Cover, Throttle Control O-Ring 000 Asm., Throttle Control (Incl. ) 00 Asm., Throttle Clamp (Incl.,) Washer, External Tooth Screw 000 Cable, Throttle 0 O-Ring /0 B
28 DRIVE CLUTCH TRAIL BLAZER 0 A0BACA 0 0 Bolt 0 Washer, Spring Lock 0 Bearing, Cover 0 Spring, Clutch 0 Washer, Multilube Roller and Bushing 00 O-Ring 0 Button, Guide AR AR AR AR Spacer (.00 ) Spacer (.0 ) Spacer (.0 ) Spacer (.00 ) 0 0 Weight, Shift (G) Bolt, Shoulder 0 Bushing 0 Washer, Flat 0 Washer, Interlock Bolt 0 Nut, FLEXLOC 0 Bearing, Moveable, / 00 Pin, Spider 00 Washer, Rubber 0 00 Asm., Drive Clutch, Wide (Incl. All Less,0) /0 B
29 DRIVEN CLUTCH TRAIL BLAZER 0 A0BACA 0 00 Spacer 0 AR Bushing(Max) 0 Belt, Drive 0 Asm., Driven Clutch (Incl. -) 0 Washer, Domed 0 Washer, Spring Lock Bolt 0 AR AR Washer (.00) Washer (.0) 0 AR Washer (.00) 0 0 Bearing, Moveable, / Inch Bearing, Moveable, Inch 0 Spring, Clutch Ramp, Stationary 0 Spacer 0 Ring, Retaining Bolt 0 Button, Ramp 0/00 B
30 CLUTCH COVER TRAIL BLAZER 0 A0BACA Seal, Cover Washer 0 Bolt and Washer 0 Seal, Clutch Cover -00 Cover, Clutch, Outer 0 Screw 0 O-Ring Plug, Drain 0 Decal, Automatic Transmission 0 0 Decal, Warning, Clutch Cover 00 Cable Tie Boot, Duct 0 Duct, Clutch, Out Screw 00 Clamp Washer, Flat 0 Screw Tape, Foil Duct, Inlet, Clutch 0 Boot, Air Inlet, Upper 00 Cable Tie 0 Duct, Clutch Inlet 0 Screw 0 Kit, Cover, Clutch, Inner (Incl.,,,) Washer, Nylon -0 Bracket, Clutch Cover, Front Washer 0 Seal, Cover, Case -0 Bracket, Retainer, Seal Screw and Washer (See Crankcase and Cylinder Pg. C, Ref. ) 0 Screw Rivet Screw 0-0 Bracket, Clutch Cover 0 Nut /0 C
31 GEAR SELECTOR TRAIL BLAZER 0 A0BACA Knob Cover 0 Screw 00 Grommet, Gear Shifter 00-0 Selector, Gear 0 Mount, Gear Selector Screw 0 Nut 00 Rod End, LH 00 Screw 0 Nut, LH 0 0 Asm., Shift Linkage (Incl.,0-) Rod, Shift Linkage 0 Nut, RH 00 Rod End, RH 0 Washer Spacer, Shifter /0 C
32 C GEARCASE TRAIL BLAZER 0 A0BACA
33 GEARCASE TRAIL BLAZER 0 A0BACA Asm., Gearcase (Incl. -) 0 Bearing, Ball Ring, Retaining Washer, Thrust Sprocket, T 00 Washer, Thrust Dog, Engagement, High/Reverse Shaft, Input Gear, T Bushing 0 0 Washer 0 Ring, Retaining 0 Bearing, Ball 0 Nut, FLEXLOC 0 Washer Bellcrank, HLR 0 Ring, Retaining 00 Washer O-Ring Shaft, Shift 0 Switch Screw 0 Bullet, Shifting Spring, Compression Washer Plug, Detent, Extension Seal Dipstick Tube, Vent Gearcase, RH 0 Pipe, Knock Shaft, Shift Fork, Shift Gearcase, LH Decal, Switch Screw Plug Bushing, Pivot 0 Washer Chain, Silent, 0P, W 0 Sprocket, T Shaft, Output 0 Gear, T / C
34 GEARCASE MOUNTING TRAIL BLAZER 0 A0BACA 0 Screw 0 Nut, Flange -0 Bracket, Transmission Mount 0 Spacer -0 Bracket, Transmission Mount Screw 0 Washer, Flat 0 0 AR AR AR Shim (.00) Shim (.00) Shim (.00) 0-0 Mount, Transmission 0-0 Spacer Screw Screw 0 Nut Plug, Drain (See Gearcase Pg. C, Ref. ) 0 Ring, Retaining 0 Sprocket, T Screw /0 C
35 CRANKCASE and CYLINDER TRAIL BLAZER 0 A0BACA Fin Damper 00 Nut, Flange 0 Fin Damper 0 Fin Damper 0 Head, Cylinder 00 Gasket 00 Fin Damper 0 O-Ring 00 Adapter (Incl. ) 0 0 Bolt, Allen 0 Asm., Band (Incl. ) 0 Screw, Pan Head 00 Stud 0000 Seal, Oil 0 Pin, Dowel 00 Asm., Crankcase (Incl. -,-,-) 0 Gasket, Starter 0 Gasket, Aluminum 0 Plug 0 00 Bearing, Ball 00 Bearing, Ball 0 Bolt and Washer 0 Screw and Washer 0 Seal, Oil (PTO) 0 Bolt and Washer 0 Bolt and Washer 00 Gasket, Cylinder 0 Nut, Flange 00 Cylinder (Incl. 0,) 0 0 Stud 00 Stud 0 Gasket, Exhaust 000 Washer 0 Nut /0 C
36 CRANKSHAFT and PISTON TRAIL BLAZER 0 A0BACA Ring, Piston (Std.) Ring, Piston (0.mm/.00 O/S) Ring, Piston (0.0mm/.00 O/S) Ring, Piston (.00mm/.00 O/S) Piston (Std.)(Incl. ) Piston (0.mm/.00 O/S)(Incl. ) Piston (0.0mm/.00 O/S)(Incl. ) Piston (.00mm/.00 O/S)(Incl. ) 0 Pin, Piston 0 Clip, Piston Pin 0 Crank Pin 00 Spacer, Crank Pin 00 Rod, Connecting 0 Bearing, End, Small 00 Bearing, Ball 0 0 Gear, Crankshaft (O/I) 000 Key, Woodruff 0 Washer 00 Nut, Lock 00 0 Asm., Crankshaft (Incl. -,,0,-) Crankshaft 00 Bearing, End, Large 0 Crankshaft 0 0 AR AR Spacer (0.mm) Spacer (0.mm) /0 C
37 MAGNETO TRAIL BLAZER 0 A0BACA Cap, Spark Plug 0 Screw and Washer 0 Flywheel w/ring Gear 0 Coil, Exciting 0 Stator 0 Screw and Washer 0 Screw and Washer 0 Washer 0 0 Asm., Plate (Incl.,,,,-) Plate, Coil 0 0 Clamp 00 Screw and Washer 00 Coupler, P 0 Harness, Wire (Incl.,) 0 Grommet 0 Screw and Washer 0 Ignition Coil 0 C.D.I. System 0 Magnetic Switch 000 Washer, Spring Lock 0 00 Nut / C
38 STARTING MOTOR TRAIL BLAZER 0 A0BACA Nut, Flange 00 Brush 00 0 Asm., Starting Motor (Incl. -,,,-,0-) Asm., Starter (Incl.,,,,,,-) 00 Ring, Rubber 00 Cover, Rear 0 Gasket, Aluminum 0 Bolt, Flange 00 O-Ring 00 Bolt 0 00 Bracket 0 Bolt and Washer 0 Washer Set 00 Asm., Armature (Incl.,) 0 O-Ring 0 Bearing, Ball 0 O-Ring 00 Front Cover (Incl. ) 0 Washer, Gear Shaft 00 Bolt and Washer 0 00 Clip 00 Spring, Return 000 Asm., Gear Shaft (Incl.,0,,,) 0 Spring, Weight 0 Clip /00 C
39 RECOIL STARTER TRAIL BLAZER 0 A0BACA Spring, Spiral 0 0 Recoil Starter (Incl.,,-,-) Starter Case B 0 Bolt and Washer 0 Bolt and Washer 0 Grommet 0 Reel 0 Bolt, Flange 0 Starter Case 0 0 AR Asm., Rope (Incl. -) Recoil Rope 0 00 Cap, Knob 0 Starter Knob 0 Bolt and Washer 0 Bushing, Starter 0 Plug 0 Gasket 0 Pulley, Starting 0 Bolt and Washer 0 Spring, Return 0 Ratchet 0 00 Pin, Ratchet 0 Hook, Spring 0 Guide, Ratchet 0 Spring, Friction 0 Case, Spring 0 Screw and Washer 0 Guide /0 C0
40 OIL PUMP TRAIL BLAZER 0 A0BACA 0 0 Clamp, Hose 00 Pipe, Vinyl 0 Screw, Air Vent 0 Packing 00 Asm., Oil Pump (Incl.,,-) 0 Screw and Washer 0 Cap 0 0 Lever & Spring Set Lever, Control 0 Collar, Camshaft 0 0 Washer, Spring 00 Nut 0 O-Ring AR AR AR Spacer (.mm) Spacer (.mm) Spacer (.mm) 0 Bushing, Oil Pump 0 O-Ring 0 Gear, Small 0 Spacer /00 C
41 CARBURETOR TRAIL BLAZER 0 A0BACA Cap 0 Spring, Throttle 000 Plate, Throttle 0 Needle, Jet (DP-) 0 Washer 00 Valve, Throttle (.0) 0 Cap, Plunger 000 Spring, Plunger 0 Plunger, Starter 0 00 Spring, Air Adjuster 00 Screw, Air 000 Spring, Throttle Adjuster 0 Screw, Throttle Stop 00 Jet, Pilot (#0) 00 Washer, Jet, Main C 00 Screw and Washer 0 Bolt, Banjo 0 O-Ring 00 Jet, Main (#0) 0 0 Float Chamber 00 Float 0 Cap 000 Packing, Float Chamber Valve, Needle (.) 00 Arm, Float 0 Pin, Float 00 Packing, Needle Valve Asm., Carburetor (Incl. -0) 00 Jet, Needle (0-) E-Ring /0
42 TOOL KIT TRAIL BLAZER 0 A0BACA Pouch, Tool Kit 0 Wrench, Box, Special 0 Wrench, 0- Spanner 0 Screwdriver 0 Gauge, Tire Pressure 0 Asm.,ToolKit(Incl.-) 0 Manual, Owners, 0 ATV Supplement, Manual, Owners, 0 Trail Blazer /0 C
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44 PRINTED IN THE USA PARTS MANUAL PN 0 and MICROFICHE PN 0 /0
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PARTS MANUAL PN and MICROFICHE PN /04. SPORTSMAN MV7 Model #A05MH68AP. E 2004 Polaris Sales Inc.
PARTS MANUAL PN 0 and MICROFICHE PN 0/0 SPORTSMAN MV Model #A0MHAP E 00 Polaris Sales Inc. This page left blank intentionally. A A -ARM MOUNTING... AIR BOX... TABLE OF CONTENTS Parts Manual C B B BRAKE
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120 XC SP Model #S03WB1AS Rev. 01. E 2002 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /03
0 XC SP Model #S0WBAS Rev. 0 E 00 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /0 This page left blank intentionally. B BLOWER HOUSING... B C CARBURETOR... B CLUTCH... A CONSOLE... A CONTROLS...
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SCRAMBLER 500 Model #A00BG50AA Rev. 02. E 2000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00
SCRAMBLER 00 Model #A00BG0AA Rev. 0 E 000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00 TABLE OF CONTENTS Parts Manual A-ARM/STRUT MOUNTING... AIR BOX... A C B C CARBURETOR... D-0 CLUTCH COVER...
SPORTSMAN 700 Model #A02CH68(AA)(AB)(AC) Model #A02CH68(CA)(CB) Rev. 02
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MAGNUM X Model #A00CBAA Model #A00CBCA MAGNUM X HDS Model #A00CBFA Rev. 0 E 000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00 TABLE OF CONTENTS Magnum x A00CBAA and Magnum x A00CBCA and MAGNUM
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