700 Diesel EFT Model Number A2013TBT4DETG SHARE OUR PASSION.

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1 Diesel EFT Model Number A2013TBT4DETG SHARE OUR PASSION. TM

2 TABLE OF CONTENTS 2013 ATV 700 Diesel EFT Green (Model No. A2013TBT4DETG) FRONT RACK, BODY PANEL, AND HEADLIGHT ASSEMBLIES... 1 REAR BODY PANEL AND FOOTWELL ASSEMBLIES... 2 REAR RACK ASSEMBLY... 3 FRAME AND RELATED PARTS... 4 WINCH ASSEMBLY... 5 LICENSE PLATE HOLDER ASSEMBLY... 6 SEAT ASSEMBLY... 7 STEERING ASSEMBLY... 8 HANDLEBAR ASSEMBLY... 9 INSTRUMENT POD ASSEMBLY FRONT SUSPENSION ASSEMBLY REAR SUSPENSION ASSEMBLY WHEEL AND TIRE ASSEMBLY HYDRAULIC BRAKE ASSEMBLY PARKING BRAKE ASSEMBLY FUEL TANK AND FUEL FILTER ASSEMBLIES SHIFT LEVER ASSEMBLY AIR INTAKE ASSEMBLY ENGINE AND EXHAUST COOLING ASSEMBLY CASE/BELT COOLING ASSEMBLY DRIVE TRAIN ASSEMBLY FRONT DRIVE GEARCASE ASSEMBLY REAR DRIVE GEARCASE ASSEMBLY WIRING HARNESS ASSEMBLY BATTERY ASSEMBLY CLUTCH ASSEMBLIES TRANSMISSION RIGHT-SIDE ASSEMBLY TRANSMISSION LEFT-SIDE ASSEMBLY ROCKER ARM COVER AND BREATHER SYSTEM ASSEMBLIES CYLINDER HEAD, VALVE TRAIN, AND RELATED ASSEMBLY CRANKCASE, CRANKSHAFT SUPPORT, & OIL FILTER ASSEMBLIES CRANKSHAFT AND CAMSHAFT ASSEMBLIES PISTON SET AND CONNECTING ROD ASSEMBLY FUEL SYSTEM INJECTION PUMP ASSEMBLY INTAKE MANIFOLD AND EGR SYSTEM PTO VACUUM PUMP ASSEMBLY THROTTLE CONTROL & LOCKED TORQUE DEVICE ASSEMBLIES TIMING BELT & SPEED GOVERNOR ASSEMBLIES OIL PUMP & PAN ASSEMBLY WATER PUMP & THERMOSTAT HOUSING ASSEMBLY EXHAUST MANIFOLD ASSEMBLY FLYWHEEL & CROWN GEAR ASSEMBLY STARTER MOTOR ASSEMBLY EXTERNAL ALTERNATOR & DRIVE PULLEY ASSEMBLIES NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. For a complete list of related items, refer to the current accessory catalog Arctic Cat Inc. Effective July 2012 Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701

3 FRONT RACK, BODY PANEL, AND HEADLIGHT ASSEMBLIES Rack, Front - Assembly (inc. 2-3) Decal, Warning - Load Bushing Screw, Cap Spacer Grommet Nut, Lock Screw, Shoulder Washer Nut, Lock Headlight Assembly - Right (inc ) Headlight Assembly - Left (inc ) Socket, Position Bulb Bulb, Position Bulb, Turn Signal Socket, Turn Signal Bulb Bulb, Headlight Retainer, Spring Boot, Rubber Stud, Adjuster - Headlight Spring, Adjuster Knob, Adjuster Screw, Self-Tapping Washer Grommet Panel, Side - Lower - Right Panel, Side - Lower - Left Rivet, Reinstallable Cover, Access Rivet, Reinstallable Cover, Steering Post Decal, Caution - Coolant Cover, Filter Access Lid, Storage Box w/latch (inc ) Latch, Storage Box Lid, Storage Box Panel, Fender - Green Decal, Reflector - Right - Amber Decal, Reflector - Left - Amber X 1 Decal, Side - Front Right X 1 Decal, Side - Front Left Decal, Arctic Cat X 1 Decal, Side - Upper Right X 1 Decal, Side - Upper Left Screw, Shoulder Panel, Splash - Right Panel, Splash - Left (inc. 42) Foil, Protective Screw, Self-Tapping AR Tie, Cable - 8 in. 1

4 REAR BODY PANEL AND FOOTWELL ASSEMBLIES Fender, Rear - Assembly - Green Decal, Reflector - Right - Red Decal, Reflector - Left - Red Decal, Warning - Tire Pressure Decal, Arctic Cat X 1 Decal, Side - Lower Right X 1 Decal, Side - Lower Left Nut, Lock Footwell, Rear - Right Footwell, Rear - Left Screw, Machine Footwell - Right Footwell - Left Screw, Machine Panel, Splash New Qty Description Screw, Cap Washer Spacer Screw, Shoulder Screw, Shoulder Footpeg Screw, Machine Bezel, Taillight - Right Bezel, Taillight - Left Taillight Assembly - Right (inc ) Taillight Assembly - Left (inc ) Bulb, Turn Signal Bulb, Taillight Clip, U-Nut 2

5 Rack, Rear - Assembly (inc. 2-4 and four No. 5) Decal, Warning - Load Pad, Foam Cover Bushing Pin Base, MRP - Assembly (inc and four No. 5) Pin - Assembly (inc. 9-11) Pin, Roll Bushing, Flanged Spring REAR RACK ASSEMBLY Screw, Cap Spacer Grommet Nut, Lock Washer Screw, Shoulder Bracket, Rear Fender - Right Bracket, Rear Fender - Left Washer Nut, Lock 3

6 Frame, Main Clip, Routing Screw, Cap Channel, Bumper Mounting - Right Channel, Bumper Mounting - Left Bracket, Support - Right Bracket, Support - Left Nut w/washer Screw, Machine Horn, Electric - 12V Bracket, Mounting - Horn Screw, Machine Bracket, Mounting - Bumper - Right Bracket, Mounting - Bumper - Left Screw, Cap Bumper Fascia, Bumper - Front - Black Screw, Machine FRAME AND RELATED PARTS New Qty Description Screw, Shoulder Panel, Belly Nut, Lock Brace, A-Arm Screw, Cap Pad, Frame Nut Screw, Cap Footrest - Right Footrest - Left Strap, Footrest - Right Strap, Footrest - Left Bracket, Support Decal, Warning - Towing Mount, Ball Hitch (inc ) Nut, Lock Screw, Cap 4

7 Winch (inc. 2-3) Decal, Warning Cable, Winch Washer, Lock Screw, Cap Roller, Winch (inc. 7) Decal, Warning - Pinch Point Screw, Machine Hook, Winch Strap Pin Pin, Cotter Boot, Terminal Nut w/washer Cable, Winch/Solenoid - Yellow Cable, Winch/Solenoid - Blue WINCH ASSEMBLY Cable, Solenoid/Battery - Red Boot, Terminal Screw, Cap Cable, Ground - Black Solenoid Screw, Machine Switch, Winch - Assembly (inc ) Bracket, Winch Switch Washer, Internal Tooth Lock Screw, Machine Connector, Harness Harness, Adapter - Solenoid Washer, External Tooth Lock AR Tie, Cable - 8 in AR Tie, Cable in. 5

8 LICENSE PLATE HOLDER ASSEMBLY New Qty Description Mount, License Plate Screw, Self-Tapping Light, License Plate Assembly (inc. 3-4) Nut, Lock Screw, Self-Tapping Washer Bulb Screw, Machine 6

9 Seat Assembly (inc. 2-9) Cover, Seat Foam, Seat Base, Seat - Assembly (inc. 5-6) Bumper, Seat - Rear SEAT ASSEMBLY Bumper, Seat - Front AR Staple Spring, Seat Latch Latch, Seat Wrench, Spanner 7

10 Screw, Cap Cap, Steering Adjuster Cap, Housing Housing, Upper Housing, Lower Post, Steering Screw, Shoulder Screw, Cap Steering Lock Assembly (inc ) Lock Bracket, Mounting - Lock Spring Latch Flange, Bearing STEERING ASSEMBLY New Qty Description Bearing w/inverted Oil Seal Washer Screw, Cap Tie Rod - Assembly (inc ) End, Tie Rod - Left-Hand Thread - Kit (inc. 20) Nut - Left-Hand Thread Tie Rod End, Tie Rod - Right-Hand Thread - Kit (inc. 23) Nut - Right-Hand Thread Nut, Lock Pin, Cotter 8

11 Handlebar Plug, Handlebar Grip, Handlebar End Cap, Handlebar Washer Screw, Machine Case, Throttle - Assembly (inc. 8-15) Cover, Throttle Case w/switch Screw, Cap Washer, Lock Washer Lever, Throttle Screw, Machine HANDLEBAR ASSEMBLY Nut Screw, Machine Decal, Warning - Differential Lock Mirror - Right (inc ) Mirror - Left (inc ) Cover Nut, Adjuster Washer, Lock Nut Switch, Control - Assembly Decal, Warning - Brake Lever Lock Cable, Throttle 9

12 Switch, Ignition - Assembly (inc. 2-4) Nut, Retaining Key, Ignition (Y Series - Left-Side Cut) Key, Ignition (Z Series - Right-Side Cut) Cover, Key Instrument Pod - Black Outlet, Accessory - 12V INSTRUMENT POD ASSEMBLY New Qty Description Gauge, LCD Bracket, Retaining Nut w/washer Bracket, Mounting - Instrument Pod Rivet, Reinstallable X 1 Decal, Arctic Cat Light, Indicator - Battery Light, Indicator - Glow Plug 10

13 Shock Absorber (inc. 2) Bushing X 2 Cam, Spring Adjuster Spring, Suspension - Black Retainer, Spring Screw, Cap Nut, Lock A-Arm, Upper Right - Black (inc. 9-12) A-Arm, Upper Left - Black (inc. 9-12) Bushing Axle Ring, Retaining Ball Joint Screw, Self-Tapping Clamp, Routing Screw, Cap A-Arm, Lower Right - Black (inc and two No ) A-Arm, Lower Left - Black (inc and two No ) FRONT SUSPENSION ASSEMBLY Bushing Axle Screw, Cap Axle, Drive - Right (inc ) Axle, Drive - Locking - Left (inc ) Repair Kit, Boot (inc. 22) Clip, Retaining Pin, Detent Clip, Retaining Knuckle - Assembly - Right (inc ) Knuckle - Assembly - Left (inc ) Ring, Retaining Bearing Screw, Shoulder Guard, Boot - Right - Black Guard, Boot - Left - Black Screw, Shoulder 11

14 Shock Absorber (inc. 2-4) Bushing Bushing Sleeve Retainer, Spring Spring, Suspension - Black Cam, Spring Adjuster Screw, Cap Nut, Lock Washer Screw, Cap A-Arm, Rear - Upper Right - Black (inc ) A-Arm, Rear - Upper Left - Black (inc ) Bushing Axle Screw, Cap REAR SUSPENSION ASSEMBLY New Qty Description A-Arm, Rear - Lower Right - Black (inc ) A-Arm, Rear - Lower Left - Black (inc ) Axle, Drive (inc ) Repair Kit, Boot (inc. 19) Clip, Retaining Pin, Detent Clip, Retaining Knuckle, Right - Assembly (inc ) Knuckle, Left - Assembly (inc ) Ring, Retaining Bearing Axle Bushing Screw, Cap Screw, Shoulder Guard, Boot - Rear - Right - Black Guard, Boot - Rear - Left - Black 12

15 Screw, Shoulder Disc, Brake Hub, Wheel - Front (inc. 4) Stud Hub, Wheel - Rear - Right (inc. 4) Hub, Wheel - Rear - Left (inc. 4) Nut, Castle Pin, Cotter WHEEL AND TIRE ASSEMBLY Wheel - Front - Platinum Wheel - Rear - Platinum Nut, Lug Tire - Front Tire - Rear Stem, Valve (inc. 12) Cap, Valve Stem 13

16 Hose, Brakeline - Assembly Nut w/washer Screw, Machine Lever, Brake Screw, Cap Washer O-Ring Spring, Brake Lever Brake Assembly Pin, Clevis Washer Pin, Cotter Screw, Cap Bracket, Switch Spring, Brake Switch Hose, Brakeline Bolt, Banjo-Fitting Washer, Crush Bolt, Banjo-Fitting - Double Hose, Brakeline Caliper, Brake - Right Front (inc. two No. 22 and 23-29) Caliper, Brake - Left Front (inc. two No. 22 and 23-29) Caliper, Brake - Rear (inc. two No. 22 and 23-29) Screw, Cap HYDRAULIC BRAKE ASSEMBLY New Qty Description Housing, Caliper - Assembly - Right Front (inc. two No. 22 and 24-26) Housing, Caliper - Assembly - Left Front (inc. two No. 22 and 24-26) Housing, Caliper - Assembly - Rear (inc. two No. 22 and 24-26) Piston/Seal Set (inc. 25) Seal Set Valve, Bleed O-Ring, Guide - Set Bracket Assembly Pad, Brake - Set Brake Assembly (inc ) Screw, Machine - Kit Cover, Reservoir Screw, Machine - Kit Clamp, Master Cylinder Master Cylinder Assembly Lever Assembly - Kit (inc ) Lock, Brake Lever - Kit Lever Pin - Kit Switch, Brake AR Tie, Cable - 8 in Clip, Brakeline Hose 14

17 Lever, Parking Brake - Assembly (inc. 2-6) Lever, Parking Brake - Kit Clamp, Handlebar - Kit Adjuster, Thumb Nut - Kit Lock, Parking Brake Lever - Kit PARKING BRAKE ASSEMBLY Cable, Brake - Rear Mechanical Brake Assembly (inc. 8) Pad, Brake Screw, Cap Wire Form, Cable 15

18 FUEL TANK AND FUEL FILTER ASSEMBLIES Tank, Fuel - Assembly (inc. 2-10) Cap, Fuel Tank (inc. 3) Gasket, Fuel Tank Cap Screw, Self-Tapping Plate, Retaining Sensor, Fuel Level (inc. 7-8) Float Seal, Fuel Level Sensor Adapter, Fuel Level Sensor Seal Clamp, Hose AR Hose, Fuel - 25 ft Clamp, Hose AR Hose, Fuel - 25 ft Clamp, Hose T-Fitting Clamp, Hose AR Hose, Fuel - 25 ft Screw, Shoulder Shield, Heat Screw, Self-Tapping Grommet Bolt, Banjo-Fitting New Qty Description Gasket Fitting Bolt, Banjo-Fitting Washer, Crush Hose, Fuel Hose, Fuel Bolt, Banjo-Fitting Washer, Crush Bolt, Banjo-Fitting w/valve Hose, Fuel Bolt, Banjo-Fitting Electro-Valve Fuel Filter - Assembly Fuel Filter Nut, Lock Screw, Cap Fitting Bolt, Stud O-Ring Rod, Push Washer Nut Pump, Fuel 16

19 Knob, Shift Clip, Retaining Plate, Shift Nut, Stamped X 1 Lever, Shift Spring, Shift Lever Actuator, Shift Nut O-Ring Axle, Pivot Screw, Cap SHIFT LEVER ASSEMBLY Washer O-Ring Nut Pin, Mounting Bushing Washer E-Ring Linkage, Shift - Assembly (inc ) Nut, Hex - Left-Hand Thread Coupler Nut, Hex - Right-Hand Thread 17

20 Diverter, Air - Top Diverter, Air - Bottom Shroud, Splash Rivet, Reinstallable Clamp Duct, Air Intake Clamp Duct, Engine Intake Filter, Air - Assembly (inc ) AIR INTAKE ASSEMBLY New Qty Description Cap, Air Filter Filter, Air Element, Air Filter Bracket, Mounting - Air Filter Screw, Machine Washer Bracket, Mounting - Air Filter Screw, Machine 18

21 Engine Mount, Engine Screw, Machine Screw, Cap Screw, Cap Mounting, Bracket - Engine Nut, Lock Decal, Warning - Clutch Cover Nut, Lock Washer Screw, Cap Mount, Engine Washer Screw, Cap Bracket, Mounting - Engine - Front Transmission - Assembly Clamp, Hose AR Hose, Vent - 25 ft Fitting, Vent Bladder, Vent Screw, Cap ENGINE AND EXHAUST Plate, Mounting - Engine/Transmission Screw, Cap Bracket, Mounting - Engine - Right Bracket, Mounting - Engine - Left Nut Gasket, Exhaust Manifold Pipe, Exhaust - Assembly (inc ) Shield, Exhaust Pipe - Lower Pipe, Exhaust Shield, Exhaust Pipe - Upper Clamp Seal, Exhaust Spring Channel, Muffler Support Bushing Muffler - Assembly (inc ) Gasket, Spark Arrester Arrester, Spark Screw, Cap Cover, Muffler Screw, Machine 19

22 Radiator Assembly (inc and one No. 11) Radiator Screen, Radiator Screw, Machine Bracket, Mounting - Fan Fan, Cooling Sensor, Engine Coolant Temperature O-Ring Clip, U-Nut Grommet Cap, Radiator Nut w/washer Screw, Shoulder Bushing, Stem COOLING ASSEMBLY New Qty Description Clamp, Hose Hose, Coolant Hose, Coolant Clamp Hose, Coolant Tank, Coolant Fill AR Hose - 25 ft Clamp, Hose Tank, Coolant Overflow Stopper, Coolant Tank AR Tie, Cable - 8 in AR Tie, Cable - 14 in Plug Clamp 20

23 Duct, Belt Cooling - Front Clamp Screw, Self-Tapping AR Tie, Cable - 14 in Fan, Belt Cooling Nut Screw, Machine Clamp Boot, Belt Cooling - Inlet Clamp Screw, Machine Cover, Clutch Washer, Crush CASE/BELT COOLING ASSEMBLY Screw, Cap Gasket, V-Belt Cover Pin, Dowel Cover, Clutch Screw, Machine Gasket, Clutch Cover Gasket, Gearcase Screw, Self-Tapping Boot, Belt Cooling - Outlet Clamp Valve, Drain Screw, Self-Tapping Duct, Belt Cooling - Rear 21

24 Gearcase, Front Bladder, Gearcase Clamp, Hose Nut, Lock Washer Screw, Cap Screw, Cap Shaft, Propeller Boot, Shaft DRIVE TRAIN ASSEMBLY New Qty Description Screw, Cap Flange, Output Spring Clamp Boot Clamp Bumper, Propeller Shaft Shaft, Propeller Gearcase, Rear 22

25 FRONT DRIVE GEARCASE ASSEMBLY Complete Front Drive Gearcase Assembly Yoke, Flange Joint, Universal - Set (inc. 3) Retainer Yoke, Front End - Assembly Seal Ring, Retaining Bracket, Actuator Actuator (inc. 9) O-Ring O-Ring Screw, Self-Tapping Bearing Screw, Self-Tapping Housing, Pinion Gasket, Flange Ring, Retaining Shaft, Selector Ring, Retaining Fork, Selector Shaft, Shuttle O-Ring Spring, Return Coupler, Drive Ring, Retaining Gear, Pinion - Assembly - 10T (inc ) Collar, Retaining Bearing Housing, Gearcase Fitting, Elbow Bearing Pin, Dowel Plug, Magnetic (inc. one No. 33) O-Ring O-Ring Bearing AR Shim, 41 x 49 x 1.3 mm AR Shim, 41 x 49 x 1.4 mm AR Shim, 41 x 49 x 1.5 mm AR Shim, 41 x 49 x 1.6 mm AR Shim, 41 x 49 x 1.7 mm Gear, Ring - 36T AR Shim, 61 x 69 x 1.3 mm AR Shim, 61 x 69 x 1.4 mm AR Shim, 61 x 69 x 1.5 mm AR Shim, 61 x 69 x 1.6 mm AR Shim, 61 x 69 x 1.7 mm Cover, Gearcase (inc. one No. 33, 40-50, and one No. 51) Bearing Flange, Bearing Pin, Parallel Collar, Sliding Fork Ring, Retaining Spring Spring Shaft, Lock Plug, Oil Level (inc. one No. 33) Seal Seal Plug, Fill (inc. 53) O-Ring 23

26 Complete Rear Drive Gearcase Assembly Housing, Gearcase Fitting, Elbow Seal Bearing Gear, Ring - 36T AR Shim, 41 x 49 x 1.3 mm AR Shim, 41 x 49 x 1.4 mm AR Shim, 41 x 49 x 1.5 mm AR Shim, 41 x 49 x 1.6 mm AR Shim, 41 x 49 x 1.7 mm O-Ring Cover, Gearcase AR Shim, 6.3 x 18 x 1.3 mm AR Shim, 6.3 x 18 x 1.4 mm AR Shim, 6.3 x 18 x 1.5 mm AR Shim, 6.3 x 18 x 1.6 mm AR Shim, 6.3 x 18 x 1.7 mm Button, Thrust Screw, Self-Tapping Plug, Magnetic (inc. 13) REAR DRIVE GEARCASE ASSEMBLY New Qty Description O-Ring Plug, Oil Level (inc. one No. 15) O-Ring Plug, Fill (inc. one No. 15) Pin, Dowel Bearing Gear, Pinion - Assembly - 10T (inc ) Bearing Collar, Retaining Ring, Retaining Washer, Wave Collar, Shaft Gasket, Flange Housing, Pinion Ring, Retaining Bearing Ring, Retaining Seal Shaft, Input 24

27 Harness, Main (inc. 2-8) Tether, Accessory Connector Cover, Fuse Block Holder, Fuse Relay (4-Pin) - 20 Amp Fuse - 10 Amp Fuse - 15 Amp Fuse - 30 Amp Decal, Fuse Block Seal Repair Kit, Connector - LCD Gauge AR Repair Kit, Connector - Headlight/Turn Signal/Position Flasher (3-Pin) Screw, Machine Nut, Lock Relay, Glow Plug WIRING HARNESS ASSEMBLY Screw, Machine Solenoid Nut w/washer Cable, Battery - Assembly Boot, Terminal Boot, Terminal Tray, Electrical Rivet, Reinstallable AR Tie, Cable - Push-Mount AR Tie, Cable - 8 in AR Tie, Cable in Switch, Brake - Assembly Cable, Battery/Ground Nut Washer Cable, Glow Plug Glow Plug 25

28 X 1 Battery Cover/Tool Tray Assembly (inc. 2-4) X 1 Cover, Battery Kit, Tool Pad, Battery Decal, Storage Screw, Machine Nut, Wing BATTERY ASSEMBLY New Qty Description Washer Strap, Battery - Top Pad, Foam Strap, Battery - Side Battery Assembly (inc ) Kit, Hardware Decal, Warning 26

29 I Pulley, Driven - Assembly (inc. 2-3) Screw, Machine Shoe, Cam Washer, Thrust Key Washer Nut Belt, Drive Screw, Cap Washer Pulley, Drive - Assembly (inc ) CLUTCH ASSEMBLIES Nut Washer, Lock Plate, Movable Drive Face (inc. 15) Damper, Movable Drive Face Face, Drive - Movable Block, Weight - Assembly Spring Spacer Seat, Spring Face, Drive - Fixed 27

30 TRANSMISSION RIGHT-SIDE ASSEMBLY Housing, Transmission - Set (inc. 2-3) Pin, Dowel Screw, Cap Screw, Machine Switch, Gear Position O-Ring Screw, Cap Washer Shaft, Gear Shift - Assembly (inc ) Ring, Retaining Washer Spring, Cam - Gear Shift Cam, Reverse - Gear Shift C-Ring Cam, Forward - Gear Shift Shaft, Gear Shift Pin, Dowel Spring, Gear Shift Contact Contact, Gear Shift Spacer Washer Bearing Shaft, Input Bearing New Qty Description Seal, Driveshaft Screw, Cap Housing, Secondary Output Shaft Bearing Gasket Pin, Dowel Bearing Washer, Thrust Shaft, Reverse Idle Bushing Gear, Reverse Idle Nut Bearing, Output - Secondary Shaft Ring, Retaining AR Shim, 25 x 34 x 0.25 mm AR Shim, 25 x 34 x 0.30 mm AR Shim, 25 x 34 x 0.70 mm AR Shim, 25 x 34 x 0.90 mm AR Shim, 25 x 34 x 0.95 mm AR Shim, 25 x 34 x 1.00 mm AR Shim, 25 x 34 x 1.05 mm AR Shim, 25 x 34 x 1.10 mm AR Shim, 25 x 34 x 1.15 mm Gear, Secondary Drive 28

31 TRANSMISSION LEFT-SIDE ASSEMBLY Bearing Washer, Thrust Gear, Drive (18T) Countershaft Assembly (inc. 5-13) Ring, Retaining Gear Select, Reverse Shim Gear, Reverse Driven Bearing Gear, Driven - Low Countershaft Gear Select, Sliding Gear, Driven - High Washer Fork, Shift Shaft, Shift Fork Seal, Countershaft - Right Ring, Retaining Trigger, Speedometer Sensor Washer, Thrust Ring, Retaining Gasket Pin, Dowel Housing, Speedometer Sensor Gasket Screw, Machine Sensor, Speedometer Screw, Machine Washer Stopper, Cam Support, Cam Stopper Spring Washer Nut Washer Ring, Retaining Sub-Shaft - Gear Shift Gasket, Cover - Selector Cover, Selector Screw, Cap Sub-Seal - Gear Shift Arm, Selector Stop, Spring - Selector Plate, Gear Shift Cam Screw, Cap Plug, Drain - Magnetic Gasket, Compression Fitting, Elbow Plug, Fill (inc. 50) O-Ring Level Stick, Lubricant Tube, Level Stick Grommet Bracket, Level Stick Tube O-Ring Screw, Self-Tapping Nut Washer Flange, Output Joint - Assembly Seal, Oil Ring, Driven Bearing Bearing Sleeve Gear, Secondary Driven Spacer Shaft, Output - Secondary AR Shim, 25 x 34 x 0.25 mm AR Shim, 25 x 34 x 0.30 mm AR Shim, 25 x 34 x 0.70 mm AR Shim, 25 x 34 x 0.90 mm AR Shim, 25 x 34 x 0.95 mm AR Shim, 25 x 34 x 1.00 mm AR Shim, 25 x 34 x 1.05 mm AR Shim, 25 x 34 x 1.10 mm AR Shim, 25 x 34 x 1.15 mm Bearing, Driven Shaft Yoke, Drive Output - Front Assembly Joint, Universal - Set (inc. 71) Ring, Retaining Yoke, Propeller Shaft 29

32 ROCKER ARM COVER AND BREATHER SYSTEM ASSEMBLIES New Qty Description Cap, Oil Filler (inc. 2) Screw, Cap O-Ring Clamp Cover, Rocker Arm Hose, Connection Gasket Hose, Drain Connection Valve, Suction Separator Tube, Valve Screw, Cap Clamp 30

33 CYLINDER HEAD, VALVE TRAIN, AND RELATED ASSEMBLY Cylinder Head (inc. 2-14) Plug Retainer Spring, Valve Washer O-Ring Plug Retainer Washer Screw, Cap Guide, Valve Guide, Valve (+0.50 mm) Seat, Exhaust Valve Retainer, Valve Seat, Intake Valve Screw, Cap Washer Gasket, Head (1 small hole) Gasket, Head (2 small holes) Gasket, Head (3 small holes) Chamber, Precombustion Spacer Nut, Locking Screw, Cap Brace, Lifting Valve, Exhaust Valve, Intake Arm, Rocker - Assembly (inc ) Support Nut Screw, Adjuster Arm, Rocker - Intake/Exhaust Arm, Rocker - Injection Pump Nut Screw, Adjuster Shaft, Rocker Arm Plug Pin, Lock Washer Nut Bolt, Stud Fitting, Adapter Switch, Oil 31

34 CRANKCASE, CRANKSHAFT SUPPORT, & OIL FILTER ASSEMBLIES Crankcase (inc. 2-6, two No. 7, and 8-10) 2 1 Housing - Front - Not a Service Part 3 1 Housing - Center - Not a Service Part 4 1 Housing - Rear - Not a Service Part Gasket Screw, Cap Sleeve Pin, Tapered Plug Plug Pin, Lock Gasket Bearing Bearing (-0.25 mm) Bearing (-0.50 mm) New Qty Description Washer Washer (+0.10 mm) Washer (+0.20 mm) Gasket Plug Connector, Oil Filter Cartridge, Oil Filter Flange, Engine (inc ) Ring Screw, Cap Sensor, Engine Coolant Temperature Gasket 32

35 CRANKSHAFT AND CAMSHAFT ASSEMBLIES Camshaft Cam Sleeve Screw Crankshaft Assembly (inc. 6-9) Plug Key Pin Key 33

36 PISTON SET AND CONNECTING ROD ASSEMBLY Piston - Set (inc. 2-4) Piston - Set (+0.50 mm) Piston - Set (+1.00 mm) Ring - Set Ring - Set (+0.50 mm) Ring - Set (+1.00 mm) Piston Pin New Qty Description Circlip Connecting Rod (inc. 6-7) Bushing Screw, Cap Bushing Bushing (-0.25 mm) Bushing (-0.50 mm) 34

37 FUEL SYSTEM INJECTION PUMP ASSEMBLY Pipe, Delivery (inc. 2-4) Screw, Cap Seal, Ring Seal, Delivery Pipe Valve, Bleed Gasket Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spring, Pressure - Not a Service Part Drive Rod Spacer O-Ring Nozzle Nut Pump, Injection - Nozzle Bolt, Stud Tappet O-Ring Gasket, Copper Arrester, Spark Filler Spring, Delivery Valve Gasket, Valve Valve, Delivery 24 2 Plunger, Injection - Not a Service Part O-Ring Sleeve Screw, Cap Spring, Tappet 29 1 Push Rod - Not a Service Part Circlip Retainer, Lower Plate, Locking 35

38 INTAKE MANIFOLD AND EGR SYSTEM Valve, EGR Gasket Screw Clamp Screw, Cap Nut Pipe, Union Ring, Seal Hose Hose Clamp Screw, Cap Spacer Spacer Bracket Sheathing Clamp Spacer 19 1 Screw, Cap - Not a Service Part Screw, Cap New Qty Description Manifold, Intake Gasket, Intake Manifold Lever, Internal Spring, Recovery Sleeve Screw, Cap Screw, Cap Screw, Cap Pin Lever, External Circlip O-Ring Flange, Intake Gasket Screw, Cap Washer Screw, Cap Nut Screw, Cap 36

39 I O-Ring Plate, Adapter Screw, Cap Gasket Pump, Vacuum PTO VACUUM PUMP ASSEMBLY Screw, Cap Clamp Hose Union 37

40 THROTTLE CONTROL & LOCKED TORQUE DEVICE ASSEMBLIES Screw, Cap Washer Sensor, Cam Circlip Lever, Throttle Control Circlip Pin Seal, Oil Tie Rod Nut Screw, Cap Washer New Qty Description Plate, Safety Valve, Vacuum Screw, Cap Screw, Cap Support Screw, Cap Nut Washer Device, Locked Torque Gasket Gasket, Copper Seal 38

41 TIMING BELT & SPEED GOVERNOR ASSEMBLIES Pulley, Cam Driven Belt, Timing Washer Screw, Cap Pulley Bolt, Stud Washer Nut Pulley, Cam Drive Camshaft Support (inc ) Ring, Seal Screw, Cap Bearing Seal, Oil Plate Screw, Cap Flyweight - Assembly Sleeve, Control (inc. 19) Sleeve Roller, Thrust (inc. 21) Washer, Thrust Rail, Injection Pump (inc ) Plate Plate Screw, Cap Washer Spring, Fuel Screw, Cap Lever, Governor - Assembly (inc ) Pin, Lever Seal Sleeve Journal Nut Screw, Machine Device, Min-Max Guard, Belt Screw, Cap Screw, Cap Plug Gasket Cap 39

42 OIL PUMP & PAN ASSEMBLY Pump, Oil (inc. 2-10) Rotors, Oil Pump Plug Gasket Spring, Pressure Valve Rod, Drive O-Ring 8 1 Plate - Not a Service Part Screw, Machine Gasket Screw, Cap Screw, Cap Seal Screw, Shoulder Pan, Oil - Assembly (inc ) 16 1 Pipe, Oil - Intake - Not a Service Part Screw, Cap 18 1 Pipe, Oil - Return - Not a Service Part New Qty Description 19 1 Pan, Oil - Not a Service Part Seal, Oil Seal, Oil Gasket Stud, Hollow Washer Clamp, Routing Screw, Cap Gasket Gasket Cover, Oil Pan Screw, Cap Gasket Plug Stick, Oil Level (inc. 34) Seal O-Ring Guard, Oil Level Stick 40

43 WATER PUMP & THERMOSTAT HOUSING ASSEMBLY Pump, Water - Assembly Screw, Cap Screw, Cap Gasket Thermostat - Assembly (inc. 6-12) Screw, Cap Cover, Thermostat O-Ring Thermostat Body, Thermostat - Assembly Gasket Sensor, Engine Coolant Temperature Screw, Cap Gasket Gasket Flange Clamp, Hose Hose Clamp, Routing Screw 41

44 Manifold, Exhaust Bolt, Stud Nut EXHAUST MANIFOLD ASSEMBLY New Qty Description Bolt, Stud Gasket, Exhaust Manifold 42

45 Flywheel (inc. 2) Gear, Crown FLYWHEEL & CROWN GEAR ASSEMBLY Screw, Cap Axle, Stub 43

46 STARTER MOTOR ASSEMBLY New Qty Description Motor, Starter Screw, Cap Washer, Lock Gasket, Starter Nut 44

47 EXTERNAL ALTERNATOR & DRIVE PULLEY ASSEMBLIES Belt Pulley Screw, Cap Screw, Cap Alternator Support, Alternator Nut Washer Screw, Cap Washer Screw, Cap Screw, Cap Nut 45

48 Ref. Part No. Qty. Description Ref. Part No. Qty. Description Printed in U.S.A. p/n

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