ILLUSTRATED PARTS MANUAL
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1 ILLUSTRATED PARTS MANUAL TRV 700 XT EFT Model Number A2014TGT1PETN Model Number A2014TGT1PETX TM SHARE OUR PASSION.
2 TABLE OF CONTENTS 2014 ATV 700 XT EFT (Model No. A2014TGT1PETN) (Model No. A2014TGT1PETX) FRONT RACK, BODY PANEL, AND HEADLIGHT ASSEMBLIES... 1 REAR BODY PANEL AND FOOTWELL ASSEMBLIES... 2 REAR RACK ASSEMBLY... 3 FRAME AND RELATED PARTS... 4 WINCH ASSEMBLY... 5 LICENSE PLATE HOLDER ASSEMBLY... 6 SEAT ASSEMBLY... 7 PASSENGER SEAT AND BACKREST ASSEMBLY... 8 STEERING ASSEMBLY... 9 HANDLEBAR ASSEMBLY INSTRUMENT POD ASSEMBLY FRONT SUSPENSION ASSEMBLY REAR SUSPENSION ASSEMBLY SWAYBAR ASSEMBLY WHEEL AND TIRE ASSEMBLY HYDRAULIC BRAKE ASSEMBLY PARKING BRAKE ASSEMBLY GAS TANK ASSEMBLY SHIFT LEVER ASSEMBLY AIR INTAKE ASSEMBLY ENGINE AND EXHAUST COOLING ASSEMBLY CASE/BELT COOLING ASSEMBLY DRIVE TRAIN ASSEMBLY FRONT DRIVE GEARCASE ASSEMBLY REAR DRIVE GEARCASE ASSEMBLY WIRING HARNESS ASSEMBLY BATTERY AND STARTER ASSEMBLY THROTTLE BODY ASSEMBLY CYLINDER ASSEMBLY CYLINDER HEAD AND CAMSHAFT/VALVE ASSEMBLY CAM CHAIN ASSEMBLY CRANKCASE ASSEMBLY CRANKSHAFT AND PISTON ASSEMBLY CLUTCH/V-BELT/MAGNETO COVER ASSEMBLY STARTER CLUTCH ASSEMBLY CRANK BALANCER ASSEMBLY OIL FILTER/PUMP ASSEMBLY WATER PUMP ASSEMBLY TRANSMISSION ASSEMBLY SECONDARY TRANSMISSION ASSEMBLY GEAR SHIFTING ASSEMBLY SECONDARY DRIVE ASSEMBLY MAGNETO ASSEMBLY NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. For a complete list of related items, refer to the current accessory catalog Arctic Cat Inc. Effective September 2013 Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
3 FRONT RACK, BODY PANEL, AND HEADLIGHT ASSEMBLIES Rack, Front - Assembly (inc. 2-3) Decal, Warning - Load Bushing Screw, Cap Spacer Grommet Nut, Lock Screw, Shoulder Washer Nut, Lock Headlight Assembly - Right (inc ) Headlight Assembly - Left (inc ) Socket, Position Bulb Bulb, Position Bulb, Turn Signal Socket, Turn Signal Bulb Bulb, Headlight Retainer, Spring Boot, Rubber Stud, Adjuster - Headlight Spring, Adjuster Knob, Adjuster Screw, Self-Tapping Washer Grommet Panel, Side - Lower - Right Panel, Side - Lower - Left Grommet Cover, Access Rivet, Reinstallable Rivet, Reinstallable Cover, Steering Post Cover, Storage Box Box, Storage Lid, Storage Box w/latch (inc ) Latch, Storage Box Lid, Storage Box Screw, Shoulder X 1 Panel, Fender - Metallic Green (1PETN) X 1 Panel, Fender - Green (1PETX) Decal, Reflector - Right - Amber Decal, Reflector - Left - Amber Decal, Arctic Cat X 2 Decal, 700 EFI - Metallic Green (1PETN) X 2 Decal, 700 EFI - Green (1PETX) X 1 Decal, Side - Upper Right (1PETN) X 1 Decal, Side - Upper Left (1PETN) X 1 Decal, Side - Upper Right (1PETX) X 1 Decal, Side - Upper Left (1PETX) 1
4 REAR BODY PANEL AND FOOTWELL ASSEMBLIES X 1 Fender, Rear - Assembly - Black Decal, Reflector - Right - Red Decal, Reflector - Left - Red Decal, Warning - Tire Pressure X 1 Decal, XT - Right (1PETN) X 1 Decal, XT - Left (1PETN) X 1 Decal, XT - Right (1PETX) X 1 Decal, XT - Left (1PETX) Nut, Lock Screw, Shoulder Footwell, Rear - Right Footwell, Rear - Left Screw, Machine Screw, Shoulder X 4 Footpeg New Qty Description Footwell - Right Footwell - Left Screw, Machine Screw, Machine Bezel, Taillight - Right Bezel, Taillight - Left Taillight Assembly - Right (inc ) Taillight Assembly - Left (inc ) Bulb, Turn Signal Bulb, Taillight Clip, U-Nut 2
5 Rack, Rear (inc. 2) Decal, Warning - Load Screw, Cap Washer Nut, Cap Screw, Cap Bracket, Mounting - Safety Flag Base, MRP - Assembly (inc. 9-13) Pin - Assembly (inc ) Pin, Roll Bushing, Flanged Spring REAR RACK ASSEMBLY Bushing Screw, Cap Spacer Grommet Nut, Lock Washer Screw, Shoulder Bracket, Rear Fender - Right Bracket, Rear Fender - Left Washer Nut, Lock 3
6 Frame, Main Clip, Routing AR Trim Screw, Cap Channel, Bumper Mounting Bracket, Support - Right Bracket, Support - Left Nut w/washer Screw, Machine Horn, Electric - 12V Bracket, Mounting - Horn Screw, Machine Bracket, Mounting - Bumper - Right Bracket, Mounting - Bumper - Left Screw, Cap Bumper Fascia, Bumper - Front Screw, Machine FRAME AND RELATED PARTS New Qty Description Screw, Shoulder Panel, Belly Nut, Lock Brace, A-Arm Screw, Cap Pad, Frame Nut Screw, Cap Footrest - Right Footrest - Left Strap, Footrest - Right Strap, Footrest - Left Bracket, Support Decal, Warning - Towing Mount, Ball Hitch (inc ) Nut, Lock Screw, Cap 4
7 Winch (inc. 2-3) Decal, Warning Cable, Winch Washer, Lock Screw, Cap Roller, Winch (inc. 7) Decal, Warning - Pinch Point Screw, Machine Pin, Cotter Hook, Winch Strap Pin Boot, Terminal Nut w/washer Cable, Winch/Solenoid - Yellow WINCH ASSEMBLY Cable, Winch/Solenoid - Blue Cable, Solenoid/Battery - Red Cable, Solenoid/Battery - Black Solenoid Screw, Machine Switch, Winch - Assembly (inc ) Connector, Harness Bracket, Winch Switch Washer, Internal Tooth Lock Screw, Machine Harness, Adapter - Solenoid Washer, External Tooth Lock AR Tie, Cable -8in AR Tie, Cable in. 5
8 LICENSE PLATE HOLDER ASSEMBLY New Qty Description Mount, License Plate Screw, Self-Tapping Light, License Plate Assembly (inc. 3-4) Nut, Lock Screw, Self-Tapping Washer Bulb Screw, Machine 6
9 Seat Assembly (inc. 2-9) Cover, Seat Foam, Seat Base, Seat - Assembly (inc. 5-6) Bumper, Seat - Rear SEAT ASSEMBLY Bumper, Seat - Front AR + Staple Spring, Seat Latch Latch, Seat Wrench, Spanner 7
10 PASSENGER SEAT AND BACKREST ASSEMBLY Seat, Passenger - Assembly (inc. 2-14) Seat, Passenger - Sub-Assembly (inc. 3-6) Foam, Seat - Passenger Cover, Seat - Passenger AR ++ Staple Base, Seat - Inner Base, Seat - Passenger Screw, Machine Handhold, Passenger - Right Handhold, Passenger - Left New Qty Description Nut, Lock Bracket, Seat Support - Assembly Nut, Lock End Cap, Seat Support Screw, Self-Tapping Backrest Assembly (inc ) Foam, Backrest Cover, Backrest Screw, Cap Decal, Arctic Cat 8
11 Screw, Cap Cap, Steering Adjuster Screw, Shoulder Cap, Housing Housing, Upper Housing, Lower Post, Steering Screw, Cap Nut, Lock Assembly, Electronic Power Steering Screw, Cap Arm, Steering Screw, Cap Flange, Bearing Bearing w/inverted Oil Seal X 2 Tie Rod - Assembly (inc ) X 2 + End, Tie Rod - Left-Hand Thread - Kit (inc. 18) STEERING ASSEMBLY Nut - Left-Hand Thread Tie Rod X 2 + End, Tie Rod - Right-Hand Thread - Kit (inc. 21) Nut - Right-Hand Thread Nut, Lock Pin, Cotter Lock, Steering - Assembly (inc ) Mount, Steering Lock Lock, Steering Screw, Machine Mount, Steering Lock Washer Screw, Cap Nut Tool, Anti-Tamper - Optional 9
12 Handlebar Plug, Handlebar Grip, Handlebar End Cap, Handlebar Washer Screw, Machine Case, Throttle - Assembly (inc. 8-15) Cover, Throttle Case w/switch Screw, Cap Washer, Lock Washer Lever, Throttle HANDLEBAR ASSEMBLY New Qty Description Screw, Machine Nut Screw, Machine Decal, Warning - Differential Lock Mirror - Right (inc ) Mirror - Left (inc ) Cover Nut, Adjuster Washer, Lock Nut Switch, Control - Assembly Decal, Warning - Brake Lever Lock 10
13 Switch, Ignition - Assembly (inc. 2-4) Nut, Retaining Key, Ignition - (Y Series - Left-Side Cut) Key, Ignition - (Z Series - Right-Side Cut) Cover, Key Gauge, LCD Decal, Crest INSTRUMENT POD ASSEMBLY Outlet, Accessory - 12V X 1 Instrument Pod - Metallic Green (1PETN) X 1 Instrument Pod - Green (1PETX) Bracket, Retaining Nut w/washer Bracket, Mounting - Instrument Pod Rivet, Reinstallable 11
14 Shock Absorber (inc. 2) Bushing Cam, Spring Adjuster Spring, Suspension - White Retainer, Spring Screw, Cap Nut, Lock A-Arm, Upper Right - Black (inc. 9-12) A-Arm, Upper Left - Black (inc. 9-12) Bushing Axle Ring, Retaining Ball Joint Screw, Self-Tapping Clamp, Routing Screw, Cap A-Arm, Lower Right - Black (inc and two No ) A-Arm, Lower Left - Black (inc and two No ) FRONT SUSPENSION ASSEMBLY New Qty Description Bushing Axle Screw, Cap Axle, Drive - Right (inc ) Axle, Drive - Locking - Left (inc ) Repair Kit, Boot (inc. 22) Clip, Retaining Pin, Detent Clip, Retaining Knuckle - Assembly - Right (inc ) Knuckle - Assembly - Left (inc ) Ring, Retaining Bearing Screw, Shoulder Guard, Boot - Right - Black Guard, Boot - Left - Black Screw, Shoulder 12
15 Shock Absorber (inc. 2-4) Bushing Bushing Sleeve Retainer, Spring Spring, Suspension - White Cam, Spring Adjuster Screw, Cap Nut, Lock Washer Screw, Cap A-Arm, Rear - Upper Right - Black (inc ) A-Arm, Rear - Upper Left - Black (inc ) Bushing Axle Screw, Cap A-Arm, Rear - Lower Right - Black (inc ) A-Arm, Rear - Lower Left - Black (inc ) REAR SUSPENSION ASSEMBLY Axle, Drive (inc ) Repair Kit, Boot (inc. 19) Clip, Retaining Pin, Detent Clip, Retaining Knuckle, Right - Assembly (inc ) Knuckle, Left - Assembly (inc ) Ring, Retaining Bearing Axle Bushing Screw, Cap Screw, Shoulder Guard, Boot - Rear - Right - Black Guard, Boot - Rear - Left - Black 13
16 SWAYBAR ASSEMBLY New Qty Description Swaybar Screw, Cap Screw, Cap Washer Clamp, Retaining Bushing Bushing, Swaybar - Upper Nut, Lock Bushing, Swaybar - Lower 14
17 Screw, Shoulder Disc, Brake Hub, Wheel - Front (inc. 4) Stud Hub, Wheel - Rear - Right (inc. 4) Hub, Wheel - Rear - Left (inc. 4) Nut, Castle Pin, Cotter WHEEL AND TIRE ASSEMBLY Wheel - Front (inc. 9) Cap, Wheel Stem, Valve (inc. 11) Cap, Valve Stem Nut, Lug - Chrome Tire - Front Wheel - Rear (inc. 9) Tire - Rear 15
18 Caliper, Brake - Right Front (inc. 2-9) Caliper, Brake - Left Front (inc. 2-9) Caliper, Brake - Rear (inc. 2-9) Housing, Caliper - Assembly - Right Front (inc. 3-6) Housing, Caliper - Assembly - Left Front (inc. 3-6) Housing, Caliper - Assembly - Rear (inc. 3-6) Screw, Cap Piston/Seal Set (inc. 5) Seal Set Valve, Bleed O-Ring, Guide - Set Bracket Assembly Pad, Brake - Set Washer, Crush Bolt, Banjo-Fitting Screw, Machine Nut, Lock Hose, Brakeline - Assembly Bolt, Banjo-Fitting - Double Hose, Brakeline Brake Assembly Pin, Cotter HYDRAULIC BRAKE ASSEMBLY New Qty Description Washer Pin, Clevis Screw, Cap Washer O-Ring Spring, Brake Lever Lever, Brake Screw, Cap Bracket, Switch Spring, Brake Switch Hose, Brakeline Brake Assembly (inc ) Screw, Machine - Kit Cover, Reservoir Screw, Machine - Kit Clamp, Master Cylinder Master Cylinder Assembly Lever Assembly - Kit (inc ) Lock, Brake Lever - Kit Lever Pin - Kit Switch, Brake Clip, Brakeline Hose AR Tie, Cable -8in AR Fluid, Brake - 12 oz 16
19 Lever, Parking Brake - Assembly (inc. 2-6) Lever, Parking Brake - Kit Clamp, Handlebar - Kit Adjuster, Thumb Nut - Kit Lock, Parking Brake Lever - Kit PARKING BRAKE ASSEMBLY Cable, Brake - Rear Mechanical Brake Assembly (inc. 8) Pad, Brake Screw, Cap Wire Form, Cable 17
20 Tank, Gas - Assembly (inc. 2-5) Cap, Gas Tank (inc. 3) Gasket, Gas Tank Cap Screw, Self-Tapping Plate, Retaining Pump, Fuel - Assembly (inc. 7-8) Float Seal Hose, Fuel - Assembly GAS TANK ASSEMBLY New Qty Description AR Clamp, Hose AR Hose, Gasline - 25 ft Filter, In-Line Bracket, Mounting - Filter AR Tie, Cable -8in Screw, Shoulder Shield, Heat Screw, Self-Tapping Grommet 18
21 Knob, Shift Clip, Retaining Plate, Shift Shield, Shift Plate Nut, Stamped Lever, Shift Spring, Shift Lever Actuator, Shift Nut O-Ring Axle, Pivot O-Ring SHIFT LEVER ASSEMBLY Washer Screw, Cap Nut Pin, Mounting Bushing Washer E-Ring Linkage, Shift - Assembly (inc ) Nut, Hex - Left-Hand Thread Coupler Nut, Hex - Right-Hand Thread 19
22 Cover, Intake Screen, Air Filter Filter, Air Housing, Intake Clip, Spring Duct, Engine Intake Grommet Resonator Boot Screw, Self-Tapping Clamp, Boot AIR INTAKE ASSEMBLY New Qty Description Valve, Drain Hose, Vent Clamp, Hose Cap, Drain Clamp Clamp, Boot Boot Sensor, Air Temperature (inc. 20) O-Ring Panel, Shield Rivet, Reinstallable 20
23 Engine, A700K Bracket, Engine - Right Bracket, Engine - Left Screw, Cap Spacer Nut, Lock Mount, Engine Screw, Cap Screw, Cap Nut, Lock Pipe, Exhaust - Assembly (inc ) Shield, Exhaust Pipe - Lower - Rear Shield, Exhaust Pipe - Upper - Rear Shield, Exhaust Pipe - Inner - Front ENGINE AND EXHAUST Shield, Exhaust Pipe - Outer - Front Pipe, Exhaust Clamp Gasket, Exhaust Pipe Seal, Exhaust Spring, Extension Bushing Channel, Muffler Support Muffler - Assembly (inc ) Screw, Machine Cover, Muffler Washer Mount, Rubber - Engine Decal, Warning - Clutch Cover 21
24 Radiator Assembly (inc. 2-13) Cap Radiator Plug, Drain O-Ring Screen Screw, Machine Clamp, Wire AR + Hose - 25 ft AR + Hose ft Shroud, Fan COOLING ASSEMBLY New Qty Description Fan, Cooling Screw, Self-Tapping Grommet Screw, Shoulder Nut w/washer Bushing, Stem Clamp, Hose Hose, Coolant - Lower Hose, Coolant - Crossover Hose, Coolant - Upper AR Tie, Cable in. 22
25 Clamp, Plastic Screw, Self-Tapping Boot, Duct - Air Intake - Front Clamp, Hose Duct, Air Intake - Front - Lower Duct, Air Intake - Front - Upper Cup, Air Intake CASE/BELT COOLING ASSEMBLY Clamp, Boot Boot, Duct - Air Out - Rear Duct, Air Out - Rear (inc. three No. 11 and 12-13) Screw, Self-Tapping Duct Duct 23
26 X 1 Gearcase, Front Bladder, Gearcase Clamp, Hose Nut, Lock Washer Screw, Cap Boot, Shaft Spring DRIVE TRAIN ASSEMBLY New Qty Description Flange, Output Screw, Cap Clamp Boot Clamp Bumper, Propeller Shaft Shaft, Propeller X 1 Gearcase, Rear 24
27 FRONT DRIVE GEARCASE ASSEMBLY X 1 Complete Front Drive Gearcase Assembly Shaft, Propeller - Assembly (inc. 2-6) Clamp Boot, Propeller Shaft Clamp Shaft, Output Shaft, Input Seal Ring, Retaining Bracket, Actuator Actuator (inc. 11) O-Ring O-Ring Screw, Self-Tapping Bearing Screw, Self-Tapping Housing, Pinion Gasket, Flange Ring, Retaining Shaft, Selector Ring, Retaining Fork, Selector Shaft, Shuttle O-Ring Spring, Return Coupler, Drive Ring, Retaining Gear, Pinion - Assembly - 11T (inc ) Collar, Retaining Bearing Housing, Gearcase X 1 Fitting, Elbow Bearing Pin, Dowel Plug, Magnetic (inc. one No. 35) O-Ring O-Ring Bearing AR Shim, 41 x 49 x 1.3 mm AR Shim, 41 x 49 x 1.4 mm AR Shim, 41 x 49 x 1.5 mm AR Shim, 41 x 49 x 1.6 mm AR Shim, 41 x 49 x 1.7 mm Gear, Ring - 34T AR Shim, 61 x 69 x 1.3 mm AR Shim, 61 x 69 x 1.4 mm AR Shim, 61 x 69 x 1.5 mm AR Shim, 61 x 69 x 1.6 mm AR Shim, 61 x 69 x 1.7 mm X 1 Cover, Gearcase (inc. one No. 35, 42-52, and one No. 53) Bearing Flange, Bearing Pin, Parallel Collar, Sliding Fork Ring, Retaining Spring Spring Shaft, Lock Plug, Oil Level (inc. one No. 35) Seal X 2 + Seal Plug, Fill (inc. 55) O-Ring 25
28 X 1 Complete Rear Drive Gearcase Assembly Housing, Gearcase X 1 Fitting, Elbow X 2 Seal Bearing Gear, Ring - 34T AR Shim, 41 x 49 x 1.3 mm AR Shim, 41 x 49 x 1.4 mm AR Shim, 41 x 49 x 1.5 mm AR Shim, 41 x 49 x 1.6 mm AR Shim, 41 x 49 x 1.7 mm O-Ring Cover, Gearcase AR Shim, 6.3 x 18 x 1.3 mm AR Shim, 6.3 x 18 x 1.4 mm AR Shim, 6.3 x 18 x 1.5 mm AR Shim, 6.3 x 18 x 1.6 mm AR Shim, 6.3 x 18 x 1.7 mm Button, Thrust Screw, Self-Tapping REAR DRIVE GEARCASE ASSEMBLY New Qty Description Plug, Magnetic (inc. 13) O-Ring Plug, Oil Level (inc. one No. 15) O-Ring Plug, Fill (inc. one No. 15) Pin, Dowel Bearing Gear, Pinion - Assembly - 11T (inc ) Bearing Collar, Retaining Ring, Retaining Washer, Wave Collar, Shaft Gasket, Flange Housing, Pinion Ring, Retaining Bearing Ring, Retaining Seal Shaft, Input 26
29 Harness, Main (inc. 2-10) Tether, Accessory Connector Cover, Fuse Block Relay (4-Pin) - 20 Amp Diode Holder, Fuse Fuse - 10 Amp Fuse - 15 Amp Fuse - 30 Amp Decal, Fuse Block Seal Cover, Diagnostics Connector Flasher Repair Kit, Connector - Tilt Sensor Repair Kit, Connector - Idle Speed Control Repair Kit, Connector - LCD Gauge AR Repair Kit, Connector - Headlight/Turn Signal/Position WIRING HARNESS ASSEMBLY Coil, Ignition Cap, Spark Plug Screw, Machine Nut w/washer Regulator, Voltage Screw, Machine Nut w/washer Sensor, Tilt Washer Screw, Machine Switch, Brake - Assembly Cushion, ECM ECM Rivet, Reinstallable Tray, Electrical AR Tie, Cable -8in AR Tie, Cable in Screw, Machine Nut, Lock 27
30 BATTERY AND STARTER ASSEMBLY Battery Cover/Tool Tray Assembly (inc. 2-4) Cover, Battery Kit, Tool Pad, Battery Screw, Machine Battery Assembly (inc. 7-8) Kit, Hardware Decal, Warning Foam, Battery New Qty Description Cable, Battery/Ground Cable, Battery/Solenoid Boot, Terminal Nut w/washer Cable, Solenoid/Starter (inc. 15) Boot, Terminal Solenoid Screw, Machine Motor, Starter - Assembly 28
31 Throttle - Assembly (inc. 2-19) Throttle Body - Not Serviced Individually Sensor, Throttle Position O-Ring Screw, Machine Valve, ISC O-Ring Screw, Machine Rail, Fuel O-Ring THROTTLE BODY ASSEMBLY Injector, Fuel Seal Bracket, MAP Sensor Screw, Machine Sensor, MAP O-Ring Plate, ISC Valve Cover Screw, Machine Cable, Throttle 29
32 Cylinder Bolt, Stud Nut Gasket, Base Pin, Dowel Union, Coolant Hose CYLINDER ASSEMBLY New Qty Description Screw, Machine O-Ring Gasket, Cylinder Head O-Ring Pin, Dowel 30
33 CYLINDER HEAD AND CAMSHAFT/VALVE ASSEMBLY X 1 Head, Cylinder - Assembly (inc. 2-17) Pin, Dowel Plug, Shaft X 1 + Arm, Valve Rocker - Exhaust (inc. two No. 5-6) Screw, Adjuster Nut X 1 + Arm, Valve Rocker - Intake (inc. two No. 5-6) Shaft, Rocker Arm - Intake Shaft, Rocker Arm - Exhaust Cotter, Valve Retainer, Spring Spring, Valve Seal, Oil Seat, Spring - Valve Valve, Intake Valve, Exhaust Screw, Cap Gasket Screw, Cap Screw, Cap Screw, Cap Screw, Cap Washer Plug, Cylinder Head Screw, Cap Cap, Inspection O-Ring Screw, Cap Plate, Retainer Sprocket Pin, Dowel Camshaft C-Ring Spark Plug - CPR8E Flange, Intake Manifold Screw, Machine O-Ring Boot (inc. 39) Clamp O-Ring Cover, Thermostat (inc ) Screw, Cap O-Ring Thermostat Sensor, Engine Coolant Temperature Bolt, Stud Nut Bolt, Stud Nut 31
34 CAM CHAIN ASSEMBLY New Qty Description Chain, Cam Gasket Guide, Chain Screw, Machine Tensioner, Chain Gasket Pivot, Tensioner Screw, Cap Washer, Crush Washer Adjuster, Tensioner - Assembly 32
35 Crankcase Assembly (inc. 2-15) Plug Plug Bearing Bearing Bearing Bearing Bearing Bearing Bearing Seal, Countershaft Screw, Machine Retainer, Bearing Pipe, Breather Seal, Driveshaft Screw, Cap Pin, Dowel Pin, Dowel CRANKCASE ASSEMBLY Screw, Machine Screw, Machine Screw, Machine Screw, Cap Screw, Cap Gasket Screw, Cap Screw, Cap Screw, Machine Screw, Machine Housing, Secondary Shaft (inc. one No. 7) Screw, Cap Screw, Cap Pipe, Breather Stick, Oil Level O-Ring 33
36 CRANKSHAFT AND PISTON ASSEMBLY New Qty Description Crankshaft Assembly Circlip, Piston Pin Piston Set (inc. 3-6) Piston Ring, Piston - Set Pin, Piston 34
37 CLUTCH/V-BELT/MAGNETO COVER ASSEMBLY Cover, V-Belt Pin, Dowel Washer, Crush Screw, Cap Bearing Ring, Retaining Gasket, V-Belt Cover Cover, Clutch Screw, Machine Screw, Machine Screw, Machine Plate, Air Intake Seal Bearing Retainer, Bearing Gasket, Clutch Cover Gasket, Magneto Cover Cover, Magneto - Assembly (inc. 19) Clamp, Routing Screw, Machine Plug Washer, Crush Clamp, Routing Screw, Machine Screw, Machine Screw, Machine Bearing Seal Retainer, Seal Screw, Machine O-Ring Bushing Nut Cover, Magneto Screw, Machine 35
38 Gear, Starter Idler - No Shaft, Starter Gear Gear, Starter Idler - No Spacer, Starter Idler Gear No Shaft, Starter Gear STARTER CLUTCH ASSEMBLY New Qty Description Gear, Starter Clutch (inc. 7) Bearing Clutch, Starter Screw, Cap Washer 36
39 Screw, Cap Washer Gear, Oil Pump Drive Pin, Dowel CRANK BALANCER ASSEMBLY Spacer Gear, Driven Key Balancer, Crank 37
40 Pump, Oil Gear, Driven Pin Washer Ring, Retaining Screw, Machine Strainer, Oil Screw, Machine OIL FILTER/PUMP ASSEMBLY New Qty Description Filter, Oil Cap, Oil Strainer Screw, Machine Valve, Oil-Relief - Assembly Plug, Drain Gasket, Drain Plug Union, Filter 38
41 Pump, Water - Assembly (inc. 2) O-Ring Gear, Driven Shaft, Driven Gear Pin, Driven Gear Ring, Retaining WATER PUMP ASSEMBLY Bearing, Shaft Ring, Retaining Gear, Water Pump Drive Pin, Alignment Ring, Retaining Screw, Machine 39
42 TRANSMISSION ASSEMBLY X 1 Pulley, Driven - Assembly (inc. 2-9) X 1 + Pulley, Driven - Uncalibrated (inc. 3-6) X 3 ++ Shoe, Cam Screw, Machine X 1 ++ Key X 1 ++ Ring, Snap - External X 1 + Cam X 1 + Spring - Black X 1 + Nut Nut Washer Plate, Movable Drive Face Damper, Movable Drive Face Face, Movable Drive New Qty Description Belt, Drive Spacer Roller Face, Fixed Drive Shroud, Drive Face Screw, Self-Tapping Spacer, Fixed Drive Face O-Ring Housing, Clutch - Assembly Seal Nut Clutch, One-Way X 1 Clutch, Centrifugal - 6 Plate 40
43 SECONDARY TRANSMISSION ASSEMBLY Countershaft Assembly (inc. 2-10) Ring, Retaining Gear Select, Reverse Shim Gear, Reverse Driven Bearing Gear, Driven - Low Countershaft Gear Select, Sliding Gear, Driven - High Gear, Drive Washer, Thrust Washer Ring, Retaining Trigger, Speedometer Sensor Washer, Thrust Ring, Retaining Gasket Pin, Dowel Housing, Speedometer Sensor Sensor, Speedometer Screw, Machine Screw, Machine Gasket Driveshaft Washer, Thrust Gear, Reverse Idle Bushing Shaft, Reverse Idle 41
44 Washer Ring, Retaining Shaft, Sub-Gear Shift Seal, Sub-Gear Shift Shaft Arm, Select Screw, Machine Screw, Machine Switch, Gear Position Contact Spring Washer Shaft, Gear Shift - Assembly GEAR SHIFTING ASSEMBLY New Qty Description Spacer Washer Plate, Gear Shift Cam Screw, Cap Washer Stopper, Cam Support, Cam Stopper Spring Washer Nut Fork, Shift Shaft, Shift Fork 42
45 Yoke, Propeller Shaft Joint Joint, Universal - Set (inc. 3) Ring, Retaining Nut Washer Yoke, Drive Output - Front Seal, Oil Bearing AR Shim, 25 x 34 x 0.25 mm AR Shim, 25 x 34 x 0.30 mm AR Shim, 25 x 34 x 0.70 mm AR Shim, 25 x 34 x 0.90 mm AR Shim, 25 x 34 x 0.95 mm AR Shim, 25 x 34 x 1.00 mm AR Shim, 25 x 34 x 1.05 mm AR Shim, 25 x 34 x 1.10 mm AR Shim, 25 x 34 x 1.15 mm SECONDARY DRIVE ASSEMBLY Shaft, Secondary Driven - Front Gear, Secondary Drive Nut Bearing Gear, Secondary Driven Ring, Driven Bearing Shaft, Secondary Driven - Rear Flange, Output Joint - Rear 43
46 MAGNETO ASSEMBLY New Qty Description Rotor/Flywheel Stator - Assembly Key Screw, Machine Nut Clamp - No Screw, Cap 44
47 Ref. Part No. Qty. Description Ref. Part No. Qty. Description Printed in U.S.A. p/n
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