More time on the road. Illustrated Parts List

Transcription

1 More time on the road Illustrated Parts List RTO-909ALL November 008

2 Contents How To Use The Illustrated Parts List... AUXILIARY DRIVE GEAR... CASE (AUX)... CASE (FRONT)... COMBINATION CYLINDER...9 COUNTERSHAFT & BRGS(AUX)...0 COUNTERSHAFT ASSY... FILTER REGULATOR... H & C W/A-000 VALVE... INPUT SHAFT & DRIVE GEAR... INTEGRAL OIL PUMP... ISOLATORS... KITS & ASSEMBLIES...8 LEVERS/HOUSINGS...0 MAINSHAFT & SYNCHRO(AUX)... MAINSHAFT ASSY... MISCELLANEOUS... OIL COOLER... REVERSE IDLER... ROADRANGER VALVE... SHIFT BAR HOUSING...9 SLAVE VALVE - A Appendix...

3 How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description. Replaced Part - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used

4 Group: AUXILIARY DRIVE GEAR IMPORTANT DUE TO DESIGN CHANGES, PLEASE VERIFY THE PART NUMBER ON THE COMPONENT TO ENSURE PROPER PART REPLACEMENT INFORMATION 0 Latest Design A-09-0 AUXILIARY DRIVE GEAR SNAP RING K-0,K-8,K- 8,K-,K- 0 SNAP RING RETAINER 8 SNAP RING K-0 0- BEARING 0,0 K-8,K-8 BOX 8 BEARING RETAINER X-8- CAPSCREW X 8 /8"-X" 9 AUXILIARY DRIVE GEAR 8 0 SPACER BEARING 0,08 K-,K- BOX RETAINER X-8- CAPSCREW X 8 /8"-X" 0 AUXILIARY DRIVE GEAR SNAP RING K-0,K-8,K- 8,K-,K-

5 Group: CASE (AUX) OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded) Magnetic 0 9 Mechanical CASE (AUX) S-0 SPEEDO ROTOR ASSY 0 MAGNETIC 8 -O- RING K-98,S-0,S- 0,S-809,S-8 K-98 OIL SEAL KIT 0 0 "FOR MAGNETIC COVER" K-8,K-8,K-,K- X-8-080M CAPSCREW M8 X. X MM S-809 REAR BEARING COVER ASSY 009 GASKET - RED EDGE MOLDED 0 GASKET - PURPLE EDGE MOLDED 0,08,0,080 PUSH-IN/THREAD-IN MAGNETIC PICK-UP RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGABLE WITH ANY OTHER GASKET K-0,K-,K- 98,S-0,S-809,S- 89 K-0,K-,K-98 X-8L- CAPSCREW /8"-X-/" X-8L- CAPSCREW /8"-X" X-8L- CAPSCREW /8"-X" USE W/08 RBC 8 X-8L-0 CAPSCREW /8"-X-/" 8 X-8L- CAPSCREW /8"-X" 9 00 COVER S GASKET 0 K-0,S-8 K-80 SHIM KIT K - 0 K-8,K-8,K-,K-,S-8 GASKET K-0,S-8 0 REAR HOUSING 0 0 SHIELD S LIFTING EYE 0 S-8 X-8L-0 CAPSCREW 8 /8"-X-/"

6 9 80 SPEEDO DRIVE GEAR 0 S-0 SPEEDO SPACER ASSY 090 MECHANICAL K- OIL SEAL W/SLINGER 909,080,0808 "FOR MECHANICAL COVER" X-8L- CAPSCREW X 8 /8"-X-/" K- SPEED SENSOR KIT A - 98,A - SINGLE PICK-UP ( PIN) K- SPEED SENSOR KIT, A - 0,A - 8 DUAL PICK-UP ( PIN) DUAL 99 BUSHING S-0,S-89 -O- RING S-0 REAR BRG COVER ASSY 00,08 MECHANICAL - :00 OPENING S-89 REAR BRG COVER ASSY 0,08 MECHANICAL - :00 OPENING

7 Group: CASE (FRONT) IMPORTANT DUE TO DESIGN CHANGES, PLEASE VERIFY THE PART NUMBER ON THE COMPONENT TO ENSURE PROPER PART REPLACEMENT INFORMATION Latest Design 0 * * * Bushing quantity requirements: # Housing Upper bore use #8 / Lower bore use #8. # Housing Upper bore use #8 and #8 / Lower bore use #8. Note: Some part requirements are specific to # or # Aluminum or Iron Clutch Housings and Push or Pull type Clutch. CASE (FRONT) S-09 CASE ASSY 8,08 S-0 CASE ASSY 00 OLD DESIGN FOR USE W/INTEGRAL PUMP S-8 CASE ASSY 0 LATEST DESIGN FOR USE W/INTEGRAL PUMP X--00 PIPE PLUG X 00 X--0 PIPE PLUG X 0,X 0 /" MAGNETIC 00 GASKET 080 K PTO COVER 9,00 X-8- CAPSCREW X 8 8 /"-X/8" 08 GASKET 08 K-0 8 A- CLUTCH HOUSING ASSY A - 00 # PUSH-PULL IRON 8 A- CLUTCH HOUSING ASSY A -,A - # PUSH-PULL IRON 8 A- CLUTCH HOUSING ASSY A -,A - # PUSH-PULL ALUM. 8 A-99 CLUTCH HOUSING ASSY 00 # PULL ALUM.(SPECIAL-LIGHTER WEIGHT) 8 A-0 CLUTCH HOUSING ASSY A -,A - 0,A - # PUSH-PULL ALUM. 0,A - 0,A X-8L-09 CAPSCREW /"-8X/" QUANTITY DEPENDENT ON DESIGN 0 0 HAND HOLE COVER # PUSH 0 0 HAND HOLE COVER # PULL 0 00 HAND HOLE COVER # PULL 0 0 HAND HOLE COVER # PUSH 008 STUD 9 X-0-00 WASHER X 000,X X.0,X0 00 X--00 NUT X 000 /8"-8 00 FRONT BEARING COVER " PULL K-8 X-8L-0 CAPSCREW /8"-X-/"

8 09 FRONT BEARING COVER " PUSH GASKET K BUSHING FOR # HOUSING UPPER A-,A-,A-,A-99,A- 0,K BUSHING FOR # HOUSING UPPER A-,A-,A-,A-99,A- 0,K BUSHING FOR # HOUSING UPPER A-,A-,A-,A BUSHING FOR # AND # HOUSING LOWER A-,A-,A-,A-0 0 X-8C-8 CAPSCREW X 8 8,X 8L 8 /- X -/ - FOR IRON HOUSING 0 X-8C-8 CAPSCREW,X 8 809,X 8L 809,X 8L 8 /- X -/ - FOR ALUMINUM HOUSING 0 X-8C-8 CAPSCREW,X 8 809,X 8L 809,X 8L 8 /- X -/ - FOR IRON HOUSING 00 PLUG 0 -/" MAGNETIC, O-RING S-09,S-0 INCLUDED X-8-8 CAPSCREW /8"-X/" PTO COVER GASKET 8 K-0 MAGNET S-09,S-0,S PIN 9 X--00 NUT X 000 /8"-8 0 X-0-00 WASHER X 000,X X.0,X0 00 STUD,9 /8" X -/" 0 PLUG X-8-00 CAPSCREW /8"-X-/" 8 08 SPACER 9 X--80 PIPE PLUG X 800 /" 0 00 SIGHT PLUG (-/8) 0 8

9 Group: COMBINATION CYLINDER CMB CYL COMBINATION CYLINDER A-9 YOKE ASSY RANGE A-0 YOKE ASSY REDUCTION 0 CYLINDER K-8 GASKET K-0,K-8,K-8 -O- RING K-8,K-8 PISTON K-8 -O- RING K-8,K-8 8 -O- RING K-8,K-8 9 X--00 NUT /8"-8 0 -O- RING K-8,K-8 K- PISTON KIT,00 0 -O- RING K-8,K-8 X--80 NUT /"-0 9 CYLINDER COVER 08 -O- RING K-,K-8,K-8 X-8L- CAPSCREW X 8 /8"-X-/" 99 INSERT VALVE 0 K-8,K-8,K-,K- 8 -O- RING 9 9 PLUG 0 GASKET K-0,K-,K- 8,K-8 9

10 Group: COUNTERSHAFT & BRGS(AUX) 0--9 AUXCS COUNTERSHAFT & BRGS(AUX) A-8 WELDED A -,A - 8 D/G C/S 09 COUNTERSHAFT ASSY 00- BOX BEARING,00 K-8,K-8,K-,K- SPACER 0

11 Group: COUNTERSHAFT ASSY IMPORTANT DUE TO DESIGN CHANGES, PLEASE VERIFY THE PART NUMBER ON THE COMPONENT TO ENSURE PROPER PART REPLACEMENT INFORMATION COUNTERSHAFT ASSY SNAP RING K-0,K-8,K- 8,K-,K- BEARING USED IN OLD DESIGN K-8,K-8 TRANSMISSION - SEE IMPORTANT NOTE ON ILLUSTRATION 00 BEARING USED IN LATEST DESIGN K-,K- TRANSMISSION - SEE IMPORTANT NOTE ON ILLUSTRATION 0 CNTRSHFT W/REV & LO X--E KEY ROLL PIN 080 KEY 9 0 ST GEAR-CNTRSHFT 99,00 8 ND GEAR-CNTRSHFT 9 9 OD GEAR-CNTRSHFT 99,0 0 9 PTO GEAR - LOWER PTO GEAR - UPPER 9 0 DRIVE GEAR-CNTRSHFT 08, SNAP RING K BEARING K-8,K-8,K-,K- 00 RETAINER 98 X--00 CAPSCREW /8"-8X-/"

12 Group: FILTER REGULATOR NSS -O- Ring/Element Kit AFR NSS - Not Sold Separately FILTER REGULATOR K-0 FILTER REG KIT A - K-98 -O- RING/ELEMENT KIT FOR FILTER REGULATOR X-8C- CAPSCREW X 8S /"-0X-/"

13 Group: H & C W/A-000 VALVE 9 H P From RRV Combination Cylinder From RRV 8 S 9 L 9 S 0 00H--9 A-000 HC H & C W/A-000 VALVE A-000 SLAVE VALVE ASSY GASKET K-0 9 -O- RING 0 K-99 K-99 SLEEVE KIT,90, FOR SLAVE VALVES 8 SPRING PIN 99 8 ELBOW /8" 8 X-8C- CAPSCREW /"-0X-/" 9 09 HOSE ASSY " 0 8 HOSE ASSY " K-0 FILTER REG KIT A - X--08 PIPE PLUG /8" NPT X-8L-00 CAPSCREW /8"-X" HOSE CLAMP STRAP BRACKET 8 HOSE CLAMP 8 X-8L-0 CAPSCREW /8"-X-/" 9 08 BRANCH TEE /8" ELBOW /8" -O- RING A-000,K-9,K- 0,K-8

14 Group: INPUT SHAFT & DRIVE GEAR 9 8 * * 00-/9 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR 9 SHIPPING SEAL NOT SOLD FOR SERVICE 980 SNAP RING K-8,K-0,K- 8,K- 0 BEARING 80 K-8,K-,K- SPACER 0 SNAP RING K-8,K-0,K- 8,K-8,K-,K- 9 MAIN DRIVE GEAR 99 8 S-9 INPUT SHAFT 0 0 " PULL K-8,K-8,K- 8 S-0 INPUT SHAFT 0, " PUSH 9 BUSHING K-8,K-,S- 9,S-0

15 Group: INTEGRAL OIL PUMP Indicates part of item A-09-0 INTEGRAL OIL PUMP X-8C-09 CAPSCREW /"-0X/8" K-0 COVER & SCREW KIT 0,00 0 GASKET K-0,K-0 08 PLUG -O- RING K-8,K-8 X-8-8 SCREW X 8 /"-0X-/" 08 WASHER K DOWEL PIN 9 0 RETAINER 0 K- OIL PUMP KIT 089,098,0,09,0 A - 9,A - K- OIL PUMP KIT 089,098,0,09,0 A - 9,A KEY 8 SNAP RING 0 PUMP DRIVE GEAR 0880 K- OIL PUMP KIT 089,098,0,09,0 A - 9,A - X--00 STEEL BALL /" 0 SPRING 8 0 SUCTION TUBE 08 O-RING INCLUDED ON SUCTION K PLUG X-8- SCREW TUBE

16 0 -O- RING 999 K- OIL PUMP KIT 089,098,0,09,0 A - 9,A -

17 Group: ISOLATORS New Design 9 New Design Isolator ISOLATORS Indicates Part Of Item 0 9 -E- RING K- PIN REPLACEMENT KIT BUSHING K-00,K-8,K- 9,K-98,K-99,S- 9,S-0,S-9 S-9 ISOLATOR ASSY LEVER STRAIGHT 8." STUB LEVER LOW TOWER K-8,S- STUB LEVER HIGH TOWER K-9,S-9,S-0 08 STUB LEVER MID TOWER K DEG LEVER STRAIGHT " 0 K-99 ISOLATOR BUSHING KIT, X-8-0 SCREW X-9-0 NUT

18 KITS & ASSEMBLIES K- SHIFT LEVER HSG 0,,898 LOW TOWER,090,A - K-98 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-9 REPAIR KIT-SLAVE FOR A-000 VALVE VALVE K-9 COOLER INSTLN KIT K-99 SLEEVE KIT,90, FOR SLAVE VALVES K-00 PIN & BUSHING KIT K-0 GASKET KIT K-8,K-8,K-,K- K-0 FILTER REG KIT A - K- OIL SEAL W/SLINGER 909,080,0808 "FOR MECHANICAL COVER" K-9 AIR SYSTEMS TOOL KIT K-0 COVER & SCREW KIT 0,00 K- PISTON KIT,00 K-8 LEVER REPLACEMENT LOW TOWER KIT K-9 LEVER REPLACEMENT HIGH TOWER KIT K-8 CLUTCH INSTALLATION KIT 8 FOR USE WITH S-9 INPUT SHAFT ASSY AND 80 INPUT SHAFT BEARING K-80 SHIM KIT K - 0 K-8,K-8,K-,K-,S-8 K-8 -O- RING KIT K-8,K-8,K-,K- K-8 CYLINDER KIT K-98 OIL SEAL KIT 0 0 "FOR MAGNETIC COVER" K-8,K-8,K-,K- K-9 SHIFT LEVER HSG KIT,,000,090,K - 0 K - 9 HIGH TOWER K-9 SHIFT LEVER HSG KIT 0,090,A - MID TOWER 00 K-98 LEVER REPLACEMENT MID TOWER KIT K-0 ACTUATOR PIN KIT 08 K-9 MASTER VALVE REPAIR FOR A-9 VALVE KIT K-9 MASTER VALVE REPAIR FOR A- VALVE KIT K-0 SMALL PARTS KIT FOR USE WITH OLD DESIGN TRANSMISSION - SEE THE AUXILIARY DRIVE GEAR GROUP TO DETERMINE WHICH DESIGN YOU ARE SERVICING K-8 BASIC OVERHAUL KIT FOR USE WITH OLD DESIGN TRANSMISSION - SEE THE AUXILIARY DRIVE GEAR GROUP TO DETERMINE WHICH DESIGN YOU ARE SERVICING K-8 BASIC REBUILD KIT FOR USE WITH OLD DESIGN TRANSMISSION - SEE THE AUXILIARY DRIVE GEAR GROUP TO DETERMINE WHICH DESIGN YOU ARE SERVICING K- OIL PUMP KIT 089,098,0,09,0 A - 9,A - K- O-RING & WASHER KIT 0 K-99 ISOLATOR BUSHING KIT, K- BASIC REBUILD KIT FOR USE WITH LATEST DESIGN TRANSMISSION - SEE THE AUXILIARY DRIVE GEAR GROUP TO DETERMINE WHICH DESIGN YOU ARE SERVICING K- BASIC OVERHAUL KIT FOR USE WITH LATEST DESIGN TRANSMISSION - SEE THE

19 AUXILIARY DRIVE GEAR GROUP TO DETERMINE WHICH DESIGN YOU ARE SERVICING K- SPEED SENSOR KIT A - 98,A - SINGLE PICK-UP ( PIN) K- SPEED SENSOR KIT, A - 0,A - 8 DUAL PICK-UP ( PIN) DUAL K- PIN REPLACEMENT KIT K-9 SYNCHRONIZER KIT K - K-9 SYNCHRONIZER REPLACEMENT KIT K - 8 SLIDING CLUTCH INCLUDED IN KIT K- OIL SEAL TOOL KIT S-0 OIL FILTER 8 S- SHIFT BAR HSG 890,0,0 HOUSING ONLY (STD),0,08,0 S- CAP ASSY 08,08 S-9 INPUT SHAFT 0 0 " PULL - USE W/FBC 00 K-8,K-8,K- S-0 INPUT SHAFT 0, " PUSH - USE W/FBC 09 S-9 ISOLATOR ASSY S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 0 HIGH TOWER S-0 SHIFT BAR HSG 09 HOUSING ONLY (F) S-0 SHIFT BAR HSG ASSY 0 COMPLETE (STD) S-08 SHIFT BAR HSG ASSY 09 COMPLETE (F) S-09 CASE ASSY 8,08 S-0 CASE ASSY 00 OLD DESIGN FOR USE W/INTEGRAL PUMP S-0 SPEEDO ROTOR ASSY 0 MAGNETIC S-0 REAR BRG COVER ASSY 00,08 MECHANICAL - :00 OPENING S-0 SPEEDO SPACER ASSY 090 S-9 SHIFT LEVER HSG ASSY S - 99 MID TOWER S-8 ROADRANGER VALVE S-88 MAINSHAFT ASSY 00,09 S-809 REAR BEARING COVER ASSY 0,08,0,080 PUSH-IN/THREAD-IN MAGNETIC PICK-UP S-8 CASE ASSY 0 LATEST DESIGN FOR USE W/INTEGRAL PUMP S-8 RANGE SECTION ASSY S-89 REAR BRG COVER ASSY 0,08 MECHANICAL - :00 OPENING 9

20 Group: LEVERS/HOUSINGS 8 9 K-8 - Low K-98 - Mid K-9 - High 8 0 S- - Low S-9 - Mid S-9 - High S-9 - Low S-9 - Mid S-0 - High LEVERS/HOUSINGS K- O-RING & WASHER KIT PIN K-,K-9,S- X-8C-0 CAPSCREW /8"-X-/" S- X--00 NUT /8"--N.F.PLAIN X--00 LOCKWASHER /8" 9 STUD K- SHIFT LEVER HSG 0,,898 LOW TOWER,090,A GASKET 0 K-,K-0,K- 8,K-9,K- 9,K-9,K-98,S- 9,S-,S-9,S- 9,S-0,S-9 9 K-9 SHIFT LEVER HSG KIT 0,090,A - MID TOWER PIN K-9,S-9,S-0 PIN /8" - USED W/ ONLY K-9 SHIFT LEVER HSG KIT,,000 HIGH TOWER,090,K - 0 K BOOT K-,K-9,K- 9,S-9,S-,S- 0 X--00 NUT /8"--N.F.PLAIN X--00 LOCKWASHER /8" 0 00 GEAR SHIFT LEVER STRAIGHT - LOW -/" 0 88 GEAR SHIFT LEVER STRAIGHT - HIGH " 8 RETAINER K-,K-9,K- 9,S-9,S-,S- 0 0

21 SPRING K-,K-9,K- 9,S-9,S-,S- 0 K-8 LEVER REPLACEMENT LOW TOWER KIT K-9 LEVER REPLACEMENT HIGH TOWER KIT K-98 LEVER REPLACEMENT MID TOWER KIT S-9 SHIFT TOWER ASSY HIGH TOWER S- SHIFT TOWER ASSY LOW TOWER S-9 SHIFT TOWER ASSY MID TOWER S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 0 HIGH TOWER S-9 SHIFT LEVER HSG ASSY S - 99 MID TOWER

22 Group: MAINSHAFT & SYNCHRO(AUX) Universal Joint Yoke Aux MS MAINSHAFT & SYNCHRO(AUX) 89 SPRING K-0,K-8,K- 8,K-,K-,K-9,K-9 A- SYNCHRONIZER ASSY A - HI RANGE K-9,K SLIDING CLUTCH K-9 A- SYNCHRONIZER A - 9 A - 8 LO RANGE K-9,K-9 ASSEMBLY NUT K-0 DOWEL PIN K-0 WASHER K WASHER K REDUCTION GEAR 0 0 BUSHING A-,K-8,K- 8,K-,K- A- MAINSHAFT ASSY PIN K-0 0 SLIDING CLUTCH 09 MAINSHAFT WASHER K-0 00 DEEP REDUCTION GEAR 8 WASHER K ROTOR NUT S BOX BEARING 0 K-8,K-8,K-,K-

23 Group: MAINSHAFT ASSY IMPORTANT DUE TO DESIGN CHANGES, PLEASE VERIFY THE PART NUMBER ON THE COMPONENT TO ENSURE PROPER PART REPLACEMENT INFORMATION MAINSHAFT ASSY S-88 MAINSHAFT ASSY 00,09 0 ROLL PIN S SIDED KEY USED IN OLD DESIGN TRANSMISSION - SEE IMPORTANT NOTE ON ILLUSTRATION 0 -SIDED KEY 000 USED IN LATEST DESIGN TRANSMISSION - SEE IMPORTANT NOTE ON ILLUSTRATION 0 SNAP RING K-8,K-0,K- 8,K-8,K-,K- REVERSE GEAR- 08 MAINSHAFT 9 SPACER USED IN OLD DESIGN K-0 TRANSMISSION - SEE IMPORTANT NOTE ON ILLUSTRATION 00 SPACER USED IN LATEST DESIGN TRANSMISSION - SEE IMPORTANT NOTE ON ILLUSTRATION 8 SLIDING CLUTCH 8 0 LO GEAR-MAINSHAFT WASHER ST GEAR-MAINSHAFT 008 FOR NON-PUMP APPLICATIONS 09 ND GEAR-MAINSHAFT 09 0 OD GEAR-MAINSHAFT 000, WASHER.-BLUE 098 WASHER 0 SLIDING CLUTCH 0 K-8,K-

24 MISCELLANEOUS 0 SHIFT DIAGRAM LABEL 0 SILICONE LUBE 8 OZ (.9 CC)-FLEET SIZE 0 ADHESIVE SEALANT 0. CC (SINGLE APPLICATION SIZE) 0 SEALANT CC (SINGLE APPLICATION SIZE) K-8,K- 0 SILICONE LUBE CC (SINGLE APPLICATION SIZE) K-8,K-9,K- 8,K-8,K-98

25 Group: OIL COOLER Flow 8 9 Oil Return 0 Oil Pump Outlet * * Outlet * Fuller * Inlet * Return Outlet 0-/9 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location OIL COOLER 80 OIL COOLER K-9 9 HOSE FEET K-9 X-8- CAPSCREW /"-X-/" X--0 LOCKWASHER /" 8 BRACKET K-9 99 CONNECTOR K-9,S-0 9 SWIVEL K-9 8 X-0-0 WASHER /" PLUG-RUBBER MOUNT K STRAP 8 K-9 9 CLAMP K-9 80 NUT K-9 9 ELBOW K-9 S-0 OIL FILTER 8 FILTER ELEMENT S-0

26 Group: REVERSE IDLER Latest Design 8--9 RI REVERSE IDLER X--008 CAPSCREW /8"-8X-/ 8 WASHER 098 WASHER 8 K-09,S-09,S-0 8 BEARING 000 K-8,K-8,K-,K- REVERSE IDLER GEAR 09 K-09 IDLER SHAFT REPL KIT 0,098,0 0 RETAINING RING K RETAINING RING K IDLER SHAFT K-09

27 Group: ROADRANGER VALVE Old Design 999 H/L P S SP * * * * See: Appendix / Airline Tubing * P * 0 S * 0 SP * 0 Combination Cylinder 00D--9 H/L To Slave Valve *For Connector and Elbow Assy component information see Appendix. ROADRANGER VALVE 800 MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO A-9,A- ONLY 80 SHIFT DIAGRAM RTO-W/SHIFT PATTERN S-8 MEDALLION K-9 MASTER VALVE REPAIR FOR A-9 VALVE KIT K-9 MASTER VALVE REPAIR FOR A- VALVE KIT 09 LEVER A-9,A- 0 COVER A-9,A- X-8- SCREW X X/8" X-9-80 NUT /"- 800 CONNECTOR ASSY 80 /8"TUBE-/"NPTF 800 CONNECTOR ASSY 80 /"TUBE-/"NPTF 800 CONNECTOR ASSY "PUSH-TO-CONNECT" /"TUBE- S-8 /"NPTF ELBOW ASSY 80 /"TUBE-/8"NPTF ELBOW ASSY 80 /8"TUBE-/8"NPTF ELBOW ASSY "PUSH-TO-CONNECT" /"TUBE- K-8,K- /8"NPTF 80 UNION ASSY /8" TUBING 80 UNION ASSY /" TUBING 80 UNION ASSY "PUSH-TO-CONNECT" /" TUBING -O- RING CLAMP 800 CONNECTOR ASSY 80 /8"TUBE-/8"NPTF 800 CONNECTOR ASSY 80 /"TUBE-/8"NPTF 800 CONNECTOR ASSY "PUSH-TO-CONNECT" /"TUBE- K-8,K- 999 A-9 ROADRANGER VALVE ASSY /8"NPTF A - 0 STANDARD-W/LOGO

28 999 A- ROADRANGER VALVE A - (LEFT OF DRIVER)-W/LOGO ASSY 999 S-8 ROADRANGER VALVE RTO-W/SHIFT PATTERN 8

29 Group: SHIFT BAR HOUSING X-Bar SHIFT BAR HOUSING S- SHIFT BAR HSG (STD) 890,0,0 HOUSING ONLY (X),0,08,0 0 GASKET 98 K-0,S-0,S BREATHER 0 /" NPT X--0 PIPE PLUG /" NPT 000 OIL TROUGH S-0,S-08 0 AIR VALVE SHAFT S-0,S-08 X-8- CAPSCREW /"-0X/" X--0 PIPE PLUG X 0 /8" NPT 9 GASKET S-,S-0,S- 0,S-08 0 PLUG 8 S-,S-0,S- 0,S-08 9 NEUTRAL LIGHT SWITCH 9 SWITCH NORMALLY CLOSED 08 LIFTING EYE 0 S-8 X-8L-0 CAPSCREW /8"-X-/" X-8L-0 CAPSCREW /8"-X-/" OR USE PCS OF X- 8L-0 WITH PCS OF X-8L PIN S-,S-0,S- 0,S GASKET S-,S-0,S- 0,S REVERSE LIGHT SWITCH 80 SWITCH NORMALLY OPEN 0 0 PLUG 9 S-,S-0,S- 0,S SPRING K-0,K-8,K-,S-0,S-08 X--800 STEEL BALL /" K-0 ACTUATOR PIN KIT 08 9

30 0 SHIFT YOKE REVERSE/LO X--00 STEEL BALL /" 8 8 SHIFT BLOCK ST/ND S LOCKSCREW S-0,S-08 0 INTERLOCK PIN K-0,S-0,S SHIFT BLOCK RD/OD (REAR) S-0 00 SHIFT BLOCK 89 RD/OD (FRONT) S-0,S YOKE BAR 00 RD/OD S-0 89 SHIFT YOKE ST/ND S-0,S YOKE BAR ST/ND S SNAP RING K-0,S-0,S-08 0 ACTUATOR S-0,S SHIFT YOKE 00 RD/OD S-0,S YOKE BAR REVERSE/LO S PLUNGER 99 SPRING 988 SPRING LOCKSCREW S-0,S RETAINER 99 SNAP RING A-000,K S-0 SHIFT BAR HSG ASSY (STD) 0 COMPLETE 0

31 Group: SLAVE VALVE - A A-000 SV Repair Kit SLAVE VALVE - A-000 A-000 SLAVE VALVE ASSY 080 K-9 REPAIR KIT-SLAVE FOR A-000 VALVE VALVE 08 PLUG A PISTON A CAP A-000 S- CAP ASSY 08,08 8 X-8C- CAPSCREW /"-0X-/"

32 Appendix Air Line Tubing Choosing nylon tubing for air lines Use the following chart to specify the Eaton Fuller nylon tube appropriate to your vehicle's air system. /" Air Line and Harness Combinations Line Type Line Color Order Part No. Length Supply + Port Red (S) + Black (P) 0 0 ft Splitter + Deep Reduction Blue (SP) + Green (H/L) 0 0 ft Supply + Splitter + Port Red(S)+Blue(SP)+ Black(P) 0 0 ft /" Air Lines Line Type Line Color Order Part No. Length Supply Red (S) 0 0 ft Port Black (P) 0 0 ft Splitter Blue (SP) 0 0 ft Deep Reduction Green (H/L) 0 0 ft Sheathing ft /8" Air Lines Line Type Line Color Order Part No. Length Supply White 8 0 ft Port Black 80 0 ft Sheathing ft 00-/9 AL Chart

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34 Copyright Eaton Corporation and Dana Limited, 008. Eaton and Dana hereby grant their customers, vendors, or distributors permission to freely copy, reproduce and/or distribute this document in printed format. It may be copied only in its entirety without any changes or modifications. THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE, AND THIS NOTICE MUST REMAIN ON ALL COPIES. For spec ing or service assistance, call HELP () hours a day, days a week (Mexico ), for more time on the road. Or visit our web site at Eaton Corporation All rights reserved. Roadranger: Eaton, Dana and other trusted partners providing the best products and services in the industry, ensuring more time on the road. Eaton Corporation Truck Components Operations P.O. Box 0 Kalamazoo, MI 900 U.S.A.