Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 CONTROLLER ECU & HARNESS...

Transcription

1 RTLO-18918B-AS July 2011

2 Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 CONTROLLER ECU & HARNESS COUNTERSHAFT & BRGS(AUX) COUNTERSHAFT ASSY DRIVER COMMAND CONSOLE FILTER REGULATOR GEAR DISPLAY MODULE HEAT EXCHANGER INPUT SHAFT & DRIVE GEAR INTEGRAL OIL PUMP KITS & ASSEMBLIES MAINSHAFT & SYNCHRO(AUX) MAINSHAFT ASSY MISCELLANEOUS OIL COOLER OIL FILTER RANGE CYLINDER REVERSE IDLER SHIFT BAR HOUSING SPLITTER CYLINDER X-Y SHIFTER MODULE

3 How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description. Replaced Part - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3

4 Group: AUXILIARY DRIVE GEAR AUXILIARY DRIVE GEAR SPACER BEARING K-3533,K-3534 BOX RETAINER 1 4 X CAPSCREW 6 3/8"-16X1-1/2" SPACER AUXILIARY DRIVE GEAR WASHER SNAP RING 1 K-3531,K-3533,K

5 Group: CASE (AUX) CASE (AUX) 1 S-2501 SPEEDO ROTOR ASSY MAGNETIC O- RING 1 K-2918,S-2501,S- 2809,S K-2918 OIL SEAL KIT "FOR MAGNETIC COVER" K-3533,K X M CAPSCREW 2 M8 X 1.25 X 12MM 5 S-2809 REAR BEARING COVER , PUSH-IN/THREAD-IN MAGNETIC 5

6 ASSY, , PICK-UP GASKET - RED EDGE MOLDED GASKET - PURPLE EDGE MOLDED 1 RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGEABLE WITH ANY OTHER GASKET 1 NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGABLE WITH ANY OTHER GASKET K-2918,K-3532,S-2809 K-2918,K X-8L-614 CAPSCREW 6 3/8"-16X2" 8 X-8L-602 CAPSCREW 17 3/8"-16X1-1/2" 8 X-8L-614 CAPSCREW 2 3/8"-16X2" COVER S GASKET K-3532,S K-2805 SHIM KIT K K-3533,K-3534,S GASKET 1 K-3532,S REAR HOUSING LIFTING EYE S X-8L-604 CAPSCREW 8 3/8"-16X1-1/4" 23 K-3231 SPEED SENSOR KIT A ,A SINGLE PICK-UP (2 PIN) 24 K-3523 SPEEDO PLUG KIT

7 Group: CASE (FRONT) CASE (FRONT) 1 S-2791 CASE ASSY X PIPE PLUG X X PIPE PLUG X ,X /4" MAGNETIC GASKET K PTO COVER 16596, X CAPSCREW X /16"-14X7/8" CLUTCH HOUSING GASKET , K A-3713 CLUTCH HOUSING ASSY A #1 PUSH-PULL IRON 8 A-3723 CLUTCH HOUSING ASSY A ,A #2 PUSH-PULL IRON 8 A-4772 CLUTCH HOUSING ASSY A ,A #2 PUSH-PULL ALUM. 8 A-6064 CLUTCH HOUSING ASSY A ,A ,A - 1 #1 PUSH-PULL ALUM. 6062,A ,A SCREW X-8L /16-18X.81 QUANTITY DEPENDENT ON DESIGN HAND HOLE COVER 1 #2 PUSH HAND HOLE COVER 1 #2 PULL HAND HOLE COVER #1 PULL HAND HOLE COVER #1 PUSH STUD X WASHER X ,X X 6.60,X X HEX NUT X FRONT BRG COVER 1 2" PULL 15 X-8L-604 CAPSCREW 6 3/8"-16X1-1/4" FRONT BRG COVER 1 2" PUSH GASKET 1 K BUSHING 4 FOR #1 HOUSING UPPER A-3713,A-3723,A- 4772,A BUSHING 2 FOR #2 HOUSING UPPER A-3713,A-3723,A- 7

8 4772,A BUSHING 1 FOR #2 HOUSING UPPER A-3713,A-3723,A- 4772,A BUSHING 2 FOR #1 AND #2 HOUSING LOWER A-3713,A-3723,A- 4772,A X-8C-830 HEX HEAD SCREW/WASHER ASSY X-8C X 1.490, USE 2 PCS FOR IRON HOUSING, USE 4 PCS FOR ALUMINUM HOUSING 20 X-8C-831 HEX HEAD X-8C X 3.460, FOR IRON HOUSING SCREW/WASHER ASSY PLUG /16" MAGNETIC, O-RING INCLUDED 22 X CAPSCREW 6 3/8"-16X3/4" PTO COVER GASKET K MAGNET 3 S PIN 2 29 X HEX NUT X WASHER X ,X X 6.60,X STUD 1632, /8" X 2-3/16" PLUG X CAPSCREW 2 5/8"-11X1-1/4" SPACER 2 39 X PIPE PLUG X /2" 40 X PIPE PLUG X ,X /4" MAGNETIC PIN 1 S

9 Group: CONTROLLER ECU & HARNESS 9

10 CONTROLLER ECU & HARNESS 1 K-3281 P.I.M. REPLACEMENT KIT X SELF-TAPPING SCREW X /16" MOUNTING PAD DOWEL PIN 2 S K-3353RX REMAN EXCHANGE TRANSMISSION CONTROLLER KIT K-3353, K-3353R SLEEVE WASHER 2 8 X SCREW 2 5/16"-18X1-1/2" 9 K-2604 SHIFT SENSOR KIT , , K-3352 ECU HARNESS KIT , O- RING 2 S SPRING CLIP 2 K-3231,S K-3231 SPEED SENSOR KIT A ,A SINGLE PICK-UP (2 PIN) 15 X M CAPSCREW 1 M8 X 1.25 X 12MM 15 X-8L-604 CAPSCREW 2 3/8"-16X1-1/4" 16 K-3682 RANGE/SPLITTER VALVE KIT , ,K ONE FOR THE RANGE CYLINDER AND ONE FOR THE SPLITTER CYLINDER 17 X HEX FLANGE HEAD X #10-24 X 1 1/4 SCREW 18 X LOCKWASHER 4 #10 PLAIN TY-RAP 5 K-3352,K BRACKET 4 21 K O- RING KIT 1 FOR SOLENOID VALVE 10

11 Group: COUNTERSHAFT & BRGS(AUX) COUNTERSHAFT & BRGS(AUX) BEARING K-3533,K-3534 BOX 2 K-3220 COUNTERSHAFT REPLT , ,A - 2 KIT 6187,A ,A SPACER 2 K

12 Group: COUNTERSHAFT ASSY COUNTERSHAFT ASSY SNAP RING 2 K-3531,K-3533,K BEARING 2 K-3533,K K-2947 CNTRSHFT W/REV & LO X-6-E KEY ROLL PIN KEY ST GEAR-CNTRSHFT , ND GEAR-CNTRSHFT OD GEAR-CNTRSHFT , PTO GEAR - LOWER PTO GEAR - UPPER DRIVE GEAR-CNTRSHFT , SNAP RING 2 K BEARING , , 2 K-3533,K RETAINER X CAPSCREW 2 5/8"-18X1-3/4" 12

13 Group: DRIVER COMMAND CONSOLE DRIVER COMMAND CONSOLE 1 K-3794 NO LONGER AVAILABLE A K-3318 TOWER HARNESS KIT , B RX SYSTEM MANAGER ASSY, REMAN EXCHANGE B ,B X POWER CONNECT RELAY 1 13

14 Group: FILTER REGULATOR FILTER REGULATOR 1 K-2170 FILTER REG KIT A K O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR 3 X-8C-412 CAPSCREW X 8S /4"-20X2-1/4" O- RING 2 K-2170,K-3365,K- 3484,K X PIPE PLUG 2 1/8" NPT HOSE ASSY 1 16" ELBOW 1 1/8" K-3366,S

15 Group: GEAR DISPLAY MODULE GEAR DISPLAY MODULE 1 K-3199 GEAR DISPLAY KIT ,A K-3199 DRIVER DISPLAY MODULE ADAPTER HARNESS 1 K K-3199 GEAR DISPLAY KIT ,A

16 Group: HEAT EXCHANGER HEAT EXCHANGER 0 K-3902 MOUNTING BRACKET NOT PICTURED 0 X-8C-6111 SCREW 2 3/8"-16X3/4" - NOT PICTURED, FOR 1 K-3967 HEAT EXCHANGER KIT , ,K MOUNTING BRACKET 1 MUST USE WHEN REPLACING HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO 3/4" ADAPTERS ARE INCLUDED IN THIS KIT 2 K-3956 HEAT EXCHANGER KIT /4" PORTS OIL HOSE ASSEMBLY " ELBOW ELBOW 1 K STRAP OIL HOSE ASSEMBLY " 16

17 Group: INPUT SHAFT & DRIVE GEAR INPUT SHAFT & DRIVE GEAR SHIPPING SEAL 1 NOT SOLD FOR SERVICE SNAP RING 1 K-3531,K-3533,K BEARING 1 K-3533,K SPACER SNAP RING 1 K-3531,K-3533,K MAIN DRIVE GEAR , S-1659 INPUT SHAFT , " PULL - USE W/FBC K S-1660 INPUT SHAFT 20536, " PUSH - USE W/FBC BUSHING 1 K-3534,S-1659,S

18 Group: INTEGRAL OIL PUMP INTEGRAL OIL PUMP PLUG O- RING 1 K-3484,K X SCREW X /4"-20X1-1/4" WASHER 3 K DOWEL PIN RETAINER 1 18

19 10 K-3367 OIL PUMP KIT , , , , A ,A K-3367 OIL PUMP KIT , , , , A ,A KEY SNAP RING PUMP DRIVE GEAR K-3367 OIL PUMP KIT , , , , A ,A X STEEL BALL 1 7/16" SPRING SUCTION TUBE O-RING INCLUDED ON SUCTION K-3367 TUBE PLUG PLUG 1 K X CAPSCREW 2 3/8"-16X3/4" SPLITTER LUBE TUBE A CLUTCH HOUSING , K-3532 GASKET 24 S-2791 CASE ASSY MAGNET 3 S X SCREW O- RING K-3367 OIL PUMP KIT , , , , A ,A

20 KITS & ASSEMBLIES K O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR K-1956 COOLER INSTLN KIT 1 K-2170 FILTER REG KIT A K-2604 SHIFT SENSOR KIT , , K-2803 O-RING KIT - SPLITTER 1 K-2805 SHIM KIT K K-3533,K-3534,S-2960 K O- RING KIT 1 FOR SOLENOID VALVE K-2918 OIL SEAL KIT "FOR MAGNETIC COVER" K-3533,K-3534 K-2947 COUNTERSHAFT REPL KIT K-3199 GEAR DISPLAY KIT ,A K-3220 COUNTERSHAFT REPLT , ,A - 1 KIT 6187,A ,A K-3231 SPEED SENSOR KIT A ,A SINGLE PICK-UP (2 PIN) K-3281 P.I.M. REPLACEMENT KIT K-3318 TOWER HARNESS KIT , K-3352 ECU HARNESS KIT , K-3353RX REMAN EXCHANGE TRANSMISSION CONTROLLER KIT K-3353, K-3353R 1 K-3365 RANGE CYL COVER KIT K-3366 SPLT CYL COVER KIT K-3367 OIL PUMP KIT , , , , A ,A K-3441 OIL FILTER/ADAPTER KIT 1 K-3484 O-RING KIT - RANGE 1 K-3492 SYNCHRONIZER KIT K K-3497 SYNCHRONIZER REPLACEMENT KIT K SLIDING CLUTCH INCLUDED IN KIT K-3510 O-RING KIT - COMPLETE 1 K-3533,K-3534 K-3523 SPEEDO PLUG KIT K-3531 SMALL PARTS KIT 1 K-3532 GASKET KIT 1 K-3533,K-3534 K-3533 BASIC OVERHAUL KIT 1 K-3534 BASIC REBUILD KIT 1 K-3682 RANGE/SPLITTER VALVE , ,K - 1 KIT 2907 S-1404 OIL FILTER S-1659 INPUT SHAFT , " PULL - USE W/FBC K-3533 S-1660 INPUT SHAFT 20536, " PUSH - USE W/FBC S-2501 SPEEDO ROTOR ASSY MAGNETIC S-2612 SHIFT BAR HSG ASSY , ,S - 1 COMPLETE 1990 S-2616 SHIFT BAR HSG ASSY , ,S - 1 HOUSING ONLY (DOES NOT 1991 INCLUDE SPEED SENSORS) S-2745R REMAN XY SHIFTER ASSY ,691366,691381,A ,A COMPONENT PARTS NOT SOLD SEPARATELY S-2791 CASE ASSY S-2809 REAR BEARING COVER ASSY , , , PUSH-IN/THREAD-IN MAGNETIC PICK-UP S-2960 RANGE SECTION ASSY 1 S-2960R REMAN RANGE SECTION 1 ASSY S-3108 MAINSHAFT ASSY , ,S ,S

21 Group: MAINSHAFT & SYNCHRO(AUX) MAINSHAFT & SYNCHRO(AUX) SLIDING CLUTCH- SPLITTER X SCREW 1 5/8"-18X1-3/4" RETAINER SPLITTER GEAR TAPERED ROLLER BRG K-3533,K-3534 BOX BEARING SLEEVE SNAP RING 1 K-3531,K-3533,K SPRING 3 K-3492,K-3497,K- 3531,K-3533,K A-7331 SYNCHRONIZER ASSY , ,A - 1 HI RANGE K-3492,K SLIDING CLUTCH K A-7254 SYNCHRONIZER A ,A LO RANGE K-3492,K-3497 ASSEMBLY MAINSHAFT WASHER REDUCTION GEAR SPACER BOX 19 K-4122 HEX FLANGE CRIMPED NUT KIT BEARING K-3533,K , K

22 Group: MAINSHAFT ASSY MAINSHAFT ASSY 1 S-3108 MAINSHAFT ASSY , ,S ,S ROLL PIN 1 S SIDED KEY SNAP RING 1 K-3531,K-3533,K REVERSE GEAR- MAINSHAFT SPACER 1 K SLIDING CLUTCH LO GEAR-MAINSHAFT WASHER K ST GEAR-MAINSHAFT ND GEAR-MAINSHAFT OD GEAR-MAINSHAFT , , WASHER.249-WHITE 1 K WASHER 4 K SLIDING CLUTCH K

23 MISCELLANEOUS SHIFT DIAGRAM LABEL SILICONE LUBE 1 8 OZ ( CC)-FLEET SIZE ADHESIVE SEALANT CC (SINGLE APPLICATION SIZE) SEALANT 1 2 CC (SINGLE APPLICATION SIZE) K SILICONE LUBE 1 4 CC (SINGLE APPLICATION SIZE) K-2803,K-3484,K

24 Group: OIL COOLER OIL COOLER OIL COOLER 1 K HOSE 1 25 FEET K X CAPSCREW 2 5/16"-16X2-1/2" 4 X LOCKWASHER 2 5/16" BRACKET 4 K CONNECTOR 6 K-1956,K-3441,S SWIVEL 4 K X WASHER 2 5/16" PLUG-RUBBER MOUNT 2 K STRAP 8 K CLAMP 5 K NUT 2 K ELBOW 4 K S-1404 OIL FILTER FILTER ELEMENT 1 S

25 Group: OIL FILTER OIL FILTER CONNECTOR 1 K-1956,K-3441,S X SCREW 4 K X SCREW 1 K GASKET 1 K ELBOW 1 K K-3441 OIL FILTER/ADAPTER KIT A OIL FILTER ELEMENT 1 K ELBOW 1 K K-3441 OIL FILTER/ADAPTER KIT 1 10 A-7300 AUX COUNTERSHAFT 1 COVER ASSY 25

26 Group: RANGE CYLINDER RANGE CYLINDER GASKET 1 K-3484,K-3510,K SHIFT YOKE X BOLT X 7 810,X /2"-20X1-3/4" 4 A-6690 RANGE CYLINDER ASSY O- RING 1 K-3484,K YOKE BAR PISTON O- RING 1 K-3484,K O- RING 1 K-3484,K X NUT 1 5/8" GASKET K-3365,K-3484,K- 3510,K K-3365 RANGE CYL COVER KIT X-8L-636 CAPSCREW 2 3/8"-16X3-3/4" 15 X PIPE PLUG 3 1/8" NPT 16 X-8L-607 CAPSCREW 2 3/8"-16X2-1/4" 17 K O- RING KIT 1 FOR SOLENOID VALVE 18 X HEX FLANGE HEAD X #10-24 X 1 1/4 SCREW 19 K-3682 RANGE/SPLITTER VALVE KIT , ,K

27 Group: REVERSE IDLER REVERSE IDLER 1 X CAPSCREW 2 5/8"-18X1-1/ WASHER WASHER K BEARING K-3533,K REVERSE IDLER GEAR K-3209 IDLER SHAFT REPL KIT 16405, , RETAINING RING 2 K RETAINING RING 4 K IDLER SHAFT 2 K

28 Group: SHIFT BAR HOUSING 28

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30 SHIFT BAR HOUSING 1 S-2616 SHIFT BAR HSG ASSY , ,S - 1 HOUSING ONLY (DOES NOT 1991 INCLUDE SPEED SENSORS) GASKET K-3532,S-2612,S K-2604 SHIFT SENSOR KIT 1 NOT INCLUDED IN COMPLETE SHIFT BAR HOUSING ASSEMBLY (999) OIL TROUGH 1 S AIR VALVE SHAFT S X CAPSCREW 2 1/4"-20X1/2" 7 X PIPE PLUG X /8" NPT DOWEL PIN 2 S PLUNGER SPRING GASKET 1 S-2612,S PLUG S-2612,S NEUTRAL LIGHT SWITCH SWITCH NORMALLY CLOSED LIFTING EYE S X-8L-602 CAPSCREW 2 3/8"-16X1-1/2" 16 X-8L-604 CAPSCREW 16 3/8"-16X1-1/4"- OR USE 14 PCS OF X- 8L-604 WITH 2 PCS OF X-8L PIN GASKET 1 K-2604,S-2612,S REVERSE LIGHT SWITCH SWITCH NORMALLY OPEN PLUG S-2612,S SPRING 3 K-3531,K-3533,S X STEEL BALL 3 1/2" SHIFT YOKE REVERSE/LO S X STEEL BALL 2 3/4" SHIFT BLOCK 1 1ST/2ND S LOCKSCREW 5 S INTERLOCK PIN 1 K-3531,S SHIFT BLOCK 1 3RD/OD S SHIFT YOKE RD/OD S YOKE BAR 1 3RD/OD S SHIFT YOKE ST/2ND S YOKE BAR 1 1ST/2ND S YOKE BAR 1 REVERSE/LO S K-3231 SPEED SENSOR KIT A ,A SINGLE PICK-UP (2 PIN) O- RING 2 S SPRING CLIP 2 K-3231,S S-2612 SHIFT BAR HSG ASSY , ,S COMPLETE 30

31 Group: SPLITTER CYLINDER SPLITTER CYLINDER 1 A-7012 SPLITTER YOKE ASSY A ,A GASKET 1 K-2803,K-3510,K SPLITTER CYLINDER O- RING 1 K-2803,K PISTON O- RING 1 K-2803,K-2908,K X NUT O- RING 1 K-2803,K GASKET 1 K-2803,K-3366,K- 3510,K K-3366 SPLT CYL COVER KIT X PIPE PLUG 3 1/8" NPT 12 X-8L-540 CAPSCREW 4 5/16"-18X1-7/8" 13 K O- RING KIT 1 FOR SOLENOID VALVE 14 X HEX FLANGE HEAD X #10-24 X 1 1/4 SCREW 15 K-3682 RANGE/SPLITTER VALVE , ,K - 1 KIT K-3366 SPLT CYL COVER KIT

32 Group: X-Y SHIFTER MODULE X-Y SHIFTER MODULE 1 S-2745R REMAN XY SHIFTER ASSY ,691366,691381,A ,A COMPONENT PARTS NOT SOLD SEPARATELY GASKET K BREATHER /4" NPT 4 X-8L-600 CAPSCREW 2 3/8"-16X1" 5 X CAPSCREW 2 3/8"-16X4" 6 X LOCKWASHER 2 3/8" BRACKET TY-RAP 1 K-3352,K X-8C-500 CAPSCREW 4 18X1-1/4" 999 S-2745R REMAN XY SHIFTER ASSY ,691366,691381,A ,A COMPONENT PARTS NOT SOLD SEPARATELY 32

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