Illustrated Parts List

Transcription

1 More time on the road Illustrated s List FS-106A November 2012

2 Contents How To Use The Illustrated s List... 3 CASE... 4 COUNTERSHAFT ASSY... 8 INPUT SHAFT KITS & ASSEMBLIES LEVER ASSY MAINSHAFT ASSY MISCELLANEOUS REMOTE CONTROL REVERSE IDLER GEAR ASSY SHIFT BAR HOUSING

3 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3

4 Group: CASE CASE Item 1 A-20 CLUTCH HSG ASSY #2 ALUMINUM, BELOW CENTER LINE PUSH TYPE 1 A-631 CLUTCH HSG ASSY #2 PULL-IRON, W/90 DEG FITTINGS 1 A-634 CLUTCH HSG ASSY 23726, , ,A - 632,A #2 ALUMINUM, ABOVE CENTER LINE PULL TYPE 1 A-71 CLUTCH HSG ASSY #2 ALUMINUM, BELOW CENTER LINE PUSH TYPE 1 A-878 CLUTCH HSG ASSY #2 PULL-ALUMINUM 1 A-6228 CLUTCH HSG ASSY #2 PULL-IRON, W/4 DEG FITTINGS 4

5 Item 1 A-714 CLUTCH HSG ASSY #2 ALUMINUM, PUSH TYPE (FORK) 2 S-292 CASE ASSY ,430128, , FITTING-4 DEGREE 11H FITTING-90 DEGREE 12H PTO COVER BUSHING 4 A-631,A-634,A- 71,A-878,A BUSHING 2 USE W/A-20 CLUTCH HSG ASSY A CAPSCREW 12 3/8"-16X/8" COVER A-20,A-631,A- 634,A-71,A- 878,A PLUG 1 K X LOCKWASHER 4E04 2 1/4" 10 1C408 CAPSCREW 2 1/4" X CAPSCREW 1C /8"-11X2-1/4" 12 X LOCKWASHER 4 /8" GASKET 1 K-2022,K FRONT BRG COVER- PUSH FRONT BRG COVER- PUSH FRONT BRG COVER- PUSH FRONT BRG COVER- PULL FRONT BRG COVER- PUSH FRONT BRG COVER- PUSH FRONT BRG COVER- PULL FRONT BRG COVER- PULL 1 USE OIL SEAL 1 USE OIL SEAL 1 USE OIL SEAL 1 USE OIL SEAL 1 USE OIL SEAL 1 USE OIL SEAL 1 USE OIL SEAL K USE OIL SEAL OIL SEAL SHAFT 1.87, WIDTH OIL SEAL SHAFT 1.873, WIDTH.37, OD 2.68 K-2022,K OIL SEAL SHAFT 1.873, WIDTH.37

6 Item OIL SEAL SHAFT 1.62, WIDTH SCREW 6 /16-18X SHIM QUANTITY AS REQUIRED K SHIM QUANTITY AS REQUIRED K SHIM QUANTITY AS REQUIRED K SHIM QUANTITY AS REQUIRED K SHIM G416H SCREW 2 1/4"-20X1" 23 X PIPE PLUG X X /4" MAGNETIC 24 X PIPE PLUG X C/S REAR BRG COVER K GASKET 1 K C/S REAR BRG COVER K C/S REAR BRG COVER SPEEDO ROTOR 1 16 TEETH SPEEDO DRIVE GEAR 1 6 TEETH K SPEEDO ROTOR 1 6 TEETH SPEEDO DRIVE GEAR 1 TEETH NO LONGER AVAILABLE 1 6 TEETH NO LONGER AVAILABLE 1 6 TEETH SHIM QUANTITY AS REQUIRED K SHIM QUANTITY AS REQUIRED K SHIM QUANTITY AS REQUIRED K SHIM QUANTITY AS REQUIRED K SHIM NO LONGER AVAILABLE 1 USE OIL SEAL REAR BRG COVER 1 USE OIL SEAL REAR BRG COVER 1 USE OIL SEAL REAR BRG COVER 1 USE OIL SEAL 33 S-703 REAR BRG COVER ASSY 23248, USE OIL SEAL NOTE: SENSOR SEAL REQUIRED 33 S-7036 REAR BRG COVER ASSY 21979, USE OIL SEAL NOTE: SENSOR SEAL REQUIRED 6

7 Item 33 S-7037 REAR BRG COVER ASSY 33167, USE OIL SEAL NOTE: SENSOR SEAL REQUIRED 33 S-7038 REAR BRG COVER ASSY , USE OIL SEAL NOTE: SENSOR SEAL REQUIRED OIL SEAL 1 SHAFT 2.73, WIDTH. K NUT 21603,2366, /4" WASHER 4 1/2" 38 86D8 NUT 86D08 4 1/2" X-8C-604 CAPSCREW 4 3/8"-16X1-1/4" SLEEVE 1 K SLEEVE MAGNET 1 S STUD 4 1/2"-20X2-/16" SENSOR SEAL 1 S-703,S-7036,S- 7037,S LIFTING EYE NO LONGER AVAILABLE 1 17 TEETH SPEEDO DRIVEN GEAR 1 1 TEETH NO LONGER AVAILABLE 1 12 TEETH 7

8 Group: COUNTERSHAFT ASSY /93 COUNTERSHAFT ASSY Item SNAP RING 1 K-2041,K WASHER 1 K K-379 COUNTERSHAFT BRG KIT , SNAP RING DRIVE GEAR-CNTRSHFT TH GEAR-CNTRSHFT TH GEAR-CNTRSHFT RD GEAR-CNTRSHFT

9 Item KEY 2 K COUNTERSHAFT K-41 BEARING KIT (C/S REAR) 68981,

10 Group: INPUT SHAFT /93 INPUT SHAFT Item 1 K-412 BEARING KIT (INPUT SHAFT) 1 K-419 BEARING KIT (INPUT SHAFT) IN/SHAFT-1.0" PUSH/PUL IN/SHAFT-1.7" PUSH/PULL IN/SHAFT-1.0" PUSH/PULL IN/SHAFT-1.7" PUSH/PULL INPUT SHAFT-1.0" PUSH INPUT SHAFT-1.0" PUSH 6720, " INPUT , " INPUT 1 USE FRONT BRG COVER 1 USE , OR FRONT BRG COVER 1 USE FRONT BRG COVER 1 USE 21992, 23106, OR FRONT BRG COVER 1 USE FRONT BRG COVER 1 USE FRONT BRG COVER K

11 KITS & ASSEMBLIES Item K-2017 SYNCHRONIZER KIT 1 K-2022 CONVERSION KIT 1 K-2041 BASIC REBUILD KIT 1 K-2111 GEAR REPLACEMENT KIT K-2181 GASKET KIT 1 K-2041 K-2183 SHIM KIT 1 K-2041,K-2306 K-227 SYNCHRONIZER KIT 1 K-2306 CONVERSION KIT 1 K-379 COUNTERSHAFT BRG KIT , K-7026 SMALL PARTS KIT 1 K-7061 SHIFT LEVER HSG KIT 24107, ,A K-7062 SHIFT LEVER HSG KIT , ,A ALUMINUM HOUSING MEDIUM - LEVER HEIGHT 3-1/8" 1 ALUMINUM HOUSING HIGH - LEVER HEIGHT 3-1/2" K-7069 REMOTE CONTROL KIT A LEVER HEIGHT 8MM (3.3") S-178 SHIFT LEVER ASSY 3-1/2" S-1827 SHIFT LEVER ASSY 3-1/8" 1 COMPLETE ASSY - ALUMINUM HOUSING HIGH - LEVER HEIGHT 3-1/2" 27-1/2" STRAIGHT LEVER - "BEND TO SUIT" 3/8" X 24 THREAD S COMPLETE ASSY - ALUMINUM HOUSING MEDIUM - LEVER HEIGHT 3-1/8" 27-1/2" STRAIGHT LEVER - "BEND TO SUIT" 3/8" X 24 THREAD S-7013 SHIFT BAR HSG ASSY , COMPLETE S-703 REAR BRG COVER ASSY 23248, S-7036 REAR BRG COVER ASSY 21979, S-7037 REAR BRG COVER ASSY 33167, S-7038 REAR BRG COVER ASSY , S-704 SHIFT LEVER ASSY 2-7/8" 1 COMPLETE ASSY - ALUMINUM HOUSING LOW - LEVER HEIGHT 2-7/8" 33" STRAIGHT LEVER - "BEND TO SUIT" 3/8" X 24 THREAD 11

12 Group: LEVER ASSY 9 6 Height LA LEVER ASSY Item 1 K-7062 SHIFT LEVER HSG KIT , ,A ALUMINUM HOUSING HIGH - LEVER HEIGHT 3-1/2" PIN 2 FOR HSGS WITHOUT PIN SLEEVES 12

13 Item PIN 2 FOR HSGS WITH PIN SLEEVES K-7061,K-7062,K- 706,S-178,S- 1827,S SPRING S-178,S-1827,S WASHER 1 S-178,S-1827,S SHIFT LEVER 27-1/2" 1 USE WITH K-7062 STRAIGHT LEVER - "BEND TO SUIT" SHIFT LEVER 27-1/2" 1 USE WITH K-7061 STRAIGHT LEVER - "BEND TO SUIT" SHIFT LEVER 33" 1 USE WITH A-6448 STRAIGHT LEVER - "BEND TO SUIT" S-178 S-1827 S DUST COVER 1 S-178,S-1827,S GASKET 1 K-2181,K-7061,K- 7062,K-706,K- 7069,S-178,S- 1827,S X-8C-604 CAPSCREW 4 3/8"-16X1-1/4" SHIFT KNOB 1 3/8"X24 THREAD S-178,S K-7061 SHIFT LEVER HSG KIT 24107, ,A K-706 SHIFT LEVER HSG KIT , ,A ALUMINUM HOUSING MEDIUM - LEVER HEIGHT 3-1/8" 1 ALUMINUM HOUSING LOW - LEVER HEIGHT 2-7/8" 13

14 Group: MAINSHAFT ASSY MS 1 MAINSHAFT ASSY Item BEARING CONE 1 K SYNCHRONIZER CUP 2 K A-693 SYNCHRONIZER ASSY /6 A - 24 A K CLUTCH HUB / TH GEAR-MAINSHAFT BEARING 2 K

15 Item SNAP RING K WASHER 1 K TH GEAR-MAINSHAFT BEARING 2 K SYNCHRONIZER CUP 1 K SNAP RING 1 K-2041,K A-692 SYNCHRONIZER ASSY 3/4 A K CLUTCH HUB 3/ RD GEAR-MAINSHAFT 1 K BEARING 2 K SNAP RING K WASHER 1 K ND GEAR-MAINSHAFT 1 23 A-721 SYNCHRONIZER ASSY 2/3 A ST GEAR-MAINSHAFT REVERSE GEAR- MAINSHAFT CLUTCH HUB REV SLIDING CLUTCH J06 STEEL BALL 2 3/16" K BUSHING SPACER BEARING 6 K SNAP RING 1 NO LONGER REQUIRED K-2041,K MAINSHAFT WASHER 1 K K-4160 BEARING KIT (OUTPUT SHAFT) 7003,

16 MISCELLANEOUS Item SILICONE LUBE 1 8 OZ (236.9 CC)-FLEET SIZE ADHESIVE SEALANT 1 0. CC (SINGLE APPLICATION SIZE) 7120 SEALANT 1 2 CC (SINGLE APPLICATION SIZE) SILICONE LUBE 1 4 CC (SINGLE APPLICATION SIZE) GASKET SEALANT 1 8 MILLILITER SIZE K THREAD ADHESIVE 1 10 MILLILITER SIZE 16

17 Group: REMOTE CONTROL Indicates part of item * * * Use Lockwire at these positions 13 Lever Height RCH REMOTE CONTROL Item CONTROL HOUSING ASSY 2211, F100 PLUG 1" BUSHING 3 4 X-8C-604 CAPSCREW 4 3/8"-16X1-1/4" BREATHER 1 USE WITH HOUSING ASSY BREATHER SHIFT FINGER 1 A SCREW 2 A WASHER 1 A SPRING 1 A

18 Item OIL SEAL GASKET 1 K-2181,K-7061,K- 7062,K-706,K- 7069,S-178,S- 1827,S BOOT 1 A A-273 SHAFT & LEVER ASSY 1 LEVER HEIGHT 3-3/4" A A-312 SHAFT & LEVER ASSY 1 LEVER HEIGHT 8MM (3.3") 999 A-6083 M/R SLAVE CONTROL ASSY 1 LEVER HEIGHT 3-3/4" SPRING AND WASHER INCLUDED 999 K-7069 REMOTE CONTROL KIT A LEVER HEIGHT 8MM (3.3") 18

19 Group: REVERSE IDLER GEAR ASSY LATEST DESIGN REVERSE IDLER GEAR ASSY Item WASHER 2 K BEARING 2 K SPACER 1 17 K-330 REVERSE IDLER GEAR KIT REVERSE IDLER SHAFT J06 STEEL BALL 1 3/16" K REVERSE IDLER GEAR 1 K

20 Group: SHIFT BAR HOUSING SBH 1 20

21 SHIFT BAR HOUSING Item 1 A-6744 SHIFT BAR HSG ASSY , , ,A - 636,A GASKET K-2181,S X-8C-600 CAPSCREW /8"-16X1" SPRING 4 K J14 STEEL BALL 13 7/16" K PIN SNAP RING PLUNGER WASHER SPRING SPRING WASHER SHIFT BLOCK REV YOKE BAR REV YOKE ASSY REV SHIFT BLOCK 1ST/2ND YOKE BAR 1ST/2ND YOKE ASSY 1ST/2ND YOKE BAR 3RD/4TH YOKE ASSY 3RD/4TH JM6028 PIN 6 3 1JM328 PIN YOKE BAR TH/6TH YOKE ASSY TH/6TH BALL RETAINER- REVERSE SHIFT BAR RETAINER SHIFT BAR RETAINER CAPSCREW 11 3/8"-16X1" INSERT - YOKE PAD 6 K CA PLUG 1 9/

22 Item PLUG /16-18, THREADED GASKET 1 S LIFTING EYE NEUTRAL LIGHT SWITCH 1 SWITCH NORMALLY CLOSED 999 S-7013 SHIFT BAR HSG ASSY , COMPLETE 22

23 23