Illustrated Parts List

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1 More time on the road Illustrated s List EH-8E306A-UPG November 202

2 Contents How To Use The Illustrated s List... 3 CASE... 4 COUNTERSHAFT ASSY... 7 CROSS SHAFT ASSEMBLY... 0 DC/DC CONVERTER... ECA SPEED SENSOR... 2 ELECTRIC CLUTCH ACTUATOR... 3 HYBRID CONTROLLERS... 4 INVERTER... 5 KITS & ASSEMBLIES... 6 MAIN DRIVE GEAR... 9 MAINSHAFT ASSY MOTOR GENERATOR PEC AIR FILTER PEC UTILITY BATTERY REVERSE IDLER GEAR ASSY SHIFT BAR HOUSING SHIFT CONTROLS TRANSMISSION CONTROLLER TRANSMISSION HARNESS X-Y SHIFTER MODULE

3 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3

4 Group: CASE CASE 2 A-7635 CASE ASSY PTO COVER W/SPEED SENSOR PROVISION PTO COVER 6 X CAPSCREW 2 3/8"-6X3/4" K PLUG GASKET 684 K-379,K-3793 X LOCKWASHER 4 5/8" K X-8-04 HEX SCREW X 2.75 K-377 4

5 GASKET K-379,K FRONT BRG COVER SCREW 6 5/6-8X.8 K SHIM SHIM SHIM SHIM SHIM X PIPE PLUG 24 X PIPE PLUG X2 202,X /4" MAGNETIC C/S REAR BRG COVER SPEEDO ROTOR 6 TEETH SHIM SHIM SHIM SHIM SHIM S-2864 REAR BRG COVER ASSY 69423, OIL SEAL SHAFT 2.753, WIDTH.5 S K-34 NUT KIT 2937,430920, WASHER 4 /2" 38 86D8 NUT 86D08 4 /2" X-8C-604 CAPSCREW 4 3/8"-6X-/4" MAGNET 2 A STUD 4 /2"-20X2-5/6" 50 X PIPE PLUG LIFTING EYE 53 K-3772 SPEED SENSOR KIT 2 54 X-8C-409 CAPSCREW /4"-20X5/8" K O- RING 4 K-325,S K-325 SPEEDO PLUG KIT X-8C-409 CAPSCREW 2 /4"-20X5/8" K

6 59 X-8C-409 CAPSCREW 2 K O-RING K

7 Group: COUNTERSHAFT ASSY /93 COUNTERSHAFT ASSY SNAP RING WASHER 3 K-3795 COUNTERSHAFT BRG KIT 33645, SNAP RING DRIVE GEAR-CNTRSHFT TH GEAR-CNTRSHFT TH GEAR-CNTRSHFT RD GEAR-CNTRSHFT

8 KEY COUNTERSHAFT K-455 BEARING KIT (C/S REAR) 65898,

9 Group: CROSS SHAFT ASSEMBLY Previous Design Latest Design Indicates of # Previous Design Latest Design

10 CROSS SHAFT ASSEMBLY 4759 GREASE FITTING /8 STR PLUG PLUG K SNAP RING K CLUTCH RELEASE SHAFT K BUSHING 2 K GREASE SEAL K X LOCKWASHER 2 K-377,K BOLT 2 7/6 X -/4 K-377,K ACTUATOR SHAFT K-377,K CLUTCH REL SHAFT KEY K-377,K X M HEX HEAD CAPSCREW 4 M5 X 0.8 X HAND HOLE COVER HAND HOLE COVER O-RING K-379,K-45 6 K-3774 CROSS-SHAFT ASSEMBLY KIT 0

11 Group: DC/DC CONVERTER DC/DC CONVERTER K-4004 GEN II DC/DC CONVERTER KIT K-3782 RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS

12 Group: ECA SPEED SENSOR ECA SPEED SENSOR K-3776 ECA SPEED SENSOR KIT

13 Group: ELECTRIC CLUTCH ACTUATOR ELECTRIC CLUTCH ACTUATOR K-3777 ELECTRIC CLUTCH ACTUATOR KIT , X-8L-609 CAPSCREW 3 K-377,K

14 Group: HYBRID CONTROLLERS HYBRID CONTROLLERS K-3790 HYBRID CONTROLLER KIT (UPG) RESTRICTED PART Only available to Authorized Eaton Hybrid Dealers NUT ASSEMBLY 3 (/4-20) K

15 Group: INVERTER INVERTER K-3778 INVERTER KIT RESTRICTED PART Only available to Authorized Eaton Hybrid Dealers 5

16 KITS & ASSEMBLIES K-325 SPEEDO PLUG KIT K-34 NUT KIT K-3438 POSITION SENSOR KIT K-377 MOTOR/GENERATOR KIT RESTRICTED PART Only available to Authorized Eaton Hybrid Dealers K-3772 SPEED SENSOR KIT K-3774 CROSS-SHAFT ASSEMBLY KIT K-3776 ECA SPEED SENSOR KIT K-3777 ELECTRIC CLUTCH ACTUATOR KIT , K-3778 INVERTER KIT RESTRICTED PART Only available to Authorized Eaton Hybrid Dealers K-378 TRANSMISSION HARNESS (HYBRID) K-3784RX REMAN EXCH GEN 3 X-Y SHIFTER KIT K-3784 K-3790 HYBRID CONTROLLER KIT (UPG) RESTRICTED PART Only available to Authorized Eaton Hybrid Dealers K-379 GASKET KIT K-3792 AIR FILTER KIT FOR USE WITH PLASTIC ENCLOSURE PEC K-3793 PTO RELOCATION KIT K-3795 COUNTERSHAFT BRG KIT K-3800 TRANS CONTROLLER KIT (UPG) 33645, K-395 GREASE HOSE KIT K-4004 GEN II DC/DC CONVERTER KIT K-3782 RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-4042 PEC ASSY KIT (UP/UPG) RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-4042R REMAN PEC ASSY KIT (UP/UPG) RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED 6

17 EATON HYBRID DEALERS K-4043 RELAY BOX / BATTERY CONTROLLER KIT FOR USE WITH METAL PEC ENCLOSURE ONLY - RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-4044 COOLING FAN KIT - 2V FOR USE WITH METAL PEC ENCLOSURE ONLY - RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-4045 FUSE KIT FOR USE WITH METAL PEC ENCLOSURE ONLY - RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-408 ACCESS COVER SERVICE KIT (MY09) K-4082 TOP COVER SERVICE KIT (MY09) K-4083 AIR FILTER COVER SERVICE KIT (MY09) K-4084 MASTER PEC COVER SERVICE KIT (MY09) RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-4096 AIR FILTER KIT FOR USE WITH METAL ENCLOSURE PEC K-44 MY09 PEC MOUNTING STUD KIT K-45 HYBRID FRONT COVER SEAL KIT FOR USE WITH METAL ENCLOSURE ONLY - METRIC FASTENERS K-47 PEC ASSY KIT (UP/UPG) INERTIA SWITCH IS LOCATED BEHIND THE SERVICE COVER - RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-47R REMAN PEC ASSY KIT (UP/UPG) INERTIA SWITCH IS LOCATED BEHIND THE SERVICE COVER - RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS S-2864 REAR BRG COVER ASSY S-2865 SHIFT BAR HOUSING ASSY 7

18 8

19 Group: MAIN DRIVE GEAR MAIN DRIVE GEAR K-452 BEARING KIT (INPUT SHAFT) , " INPUT MAIN DRIVE GEAR 9

20 Group: MAINSHAFT ASSY MAINSHAFT ASSY BEARING CONE SLIDING CLUTCH (5TH/6TH) CLUTCH HUB 5/ TH GEAR-MAINSHAFT BEARING SNAP RING WASHER 20

21 TH GEAR-MAINSHAFT BEARING SNAP RING SLIDING CLUTCH (3RD/4TH) CLUTCH HUB 3/ RD GEAR-MAINSHAFT BEARING SNAP RING WASHER ND GEAR-MAINSHAFT SLIDING CLUTCH ST/2ND ST GEAR-MAINSHAFT REVERSE GEAR- MAINSHAFT CLUTCH HUB-REV SLIDING CLUTCH-REV 28 0J06 STEEL BALL 2 3/6" BEARING MAINSHAFT WASHER 35 K-460 BEARING KIT (OUTPUT SHAFT) , 723 2

22 Group: MOTOR GENERATOR A MOTOR GENERATOR K-377 MOTOR/GENERATOR KIT RESTRICTED PART Only available to Authorized Eaton Hybrid Dealers 2 X-8-04 HEX SCREW X 2.75 K X LOCKWASHER 4 K X M HEX HEAD CAPSCREW M5 X 0.8 X 2 4 X-8L-609 CAPSCREW 3 K-377,K O-RING K-379,K-45 22

23 6 X M HEX HEAD CAPSCREW 4 M5 X 0.8 X HAND HOLE COVER 23

24 Group: PEC AIR FILTER PLASTIC ENCLOSURE - PREVIOUS DESIGN (No Longer Available) 2 METAL ENCLOSURE - CURRENT DESIGN Included in 3 and

25 PEC AIR FILTER K-3792 AIR FILTER KIT FOR USE WITH PLASTIC ENCLOSURE PEC 2 X-8C-40 CAPSCREW 4 3 K-4096 AIR FILTER KIT FOR USE WITH METAL ENCLOSURE PEC AIR FILTER COVER SEAL K-4083,K-4084,K X M WASHER, CONICAL (SEALING) 6 K-4043,K-4044,K- 4045,K-408,K- 4082,K-4083,K- 4084,K X-3-060M LOCKWASHER (M6) 6 K-4043,K-4044,K- 4045,K-408,K- 4082,K-4083,K- 4084,K X-8-068M SCREW, HEX HD (M6XX6) 8 K-4083 AIR FILTER COVER SERVICE KIT (MY09) 6 K-4043,K-4044,K- 4045,K-408,K- 4082,K-4083,K- 4084,K

26 Group: PEC UTILITY BATTERY PLASTIC ENCLOSURE - PREVIOUS DESIGN (No Longer Available) METAL ENCLOSURE - CURRENT DESIGN Included in 7 2 Included in s 3,4,5 and 7 6 (not pictured) - Individual Cover Seals - Also included in Cover Service Kits 7 (not pictured) - Master PEC Cover Kit

27 PEC UTILITY BATTERY K-3780 PEC UTILITY 2 BATTERY KIT NO LONGER AVAILABLE - CONTACT TECH SERVICE AT TCM-HELP 2 K-4042 PEC ASSY KIT (UP/UPG) RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS 2 K-4042R REMAN PEC ASSY KIT (UP/UPG) RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS 2 K-47 PEC ASSY KIT (UP/UPG) INERTIA SWITCH IS LOCATED BEHIND THE SERVICE COVER - RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS 2 K-47R REMAN PEC ASSY KIT (UP/UPG) 3 K-4082 TOP COVER SERVICE KIT (MY09) 4 K-4083 AIR FILTER COVER SERVICE KIT (MY09) 5 K-408 ACCESS COVER SERVICE KIT (MY09) INERTIA SWITCH IS LOCATED BEHIND THE SERVICE COVER - RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS TOP COVER SEAL RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-4043,K-4044,K- 4082,K AIR FILTER COVER SEAL K-4083,K-4084,K ACCESS COVER SEAL K-4043,K-4044,K- 4045,K-408,K K-4084 MASTER PEC COVER SERVICE KIT (MY09) 8 X-8-068M SCREW, HEX HD (M6XX6) RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS QUANTITY AS REQUIRED K-4043,K-4044,K- 4045,K-408,K- 4082,K-4083,K- 4084,K X-3-060M LOCKWASHER (M6) QUANTITY AS REQUIRED K-4043,K-4044,K- 4045,K-408,K- 4082,K-4083,K- 4084,K X M WASHER, CONICAL (SEALING) QUANTITY AS REQUIRED K-4043,K-4044,K- 4045,K-408,K- 4082,K-4083,K- 27

28 4084,K

29 Group: REVERSE IDLER GEAR ASSY REVERSE IDLER GEAR ASSY BEARING SPACER REVERSE IDLER SHAFT 9 0J06 STEEL BALL 3/6" REVERSE IDLER GEAR 29

30 Group: SHIFT BAR HOUSING 30

31 3 0005B

32 SHIFT BAR HOUSING S-2865 SHIFT BAR HOUSING ASSY 69655,A GASKET K-379,S X-8C-600 CAPSCREW /8"-6X" SPRING 4 5 0J4 STEEL BALL 3 7/6" PIN BALL RETAINER- REVERSE SHIFT BLOCK - REVERSE YOKE BAR - REVERSE SHIFT YOKE ASSY SHIFT BLOCK (ST/2ND) YOKE BAR (ST/2ND) SHIFT YOKE ASSY YOKE BAR (3RD/4TH) 33 A-7038 YOKE ASSY (3RD/4TH) JM6028 PIN 6 35 JM3528 PIN YOKE BAR (5TH/6TH) 37 A-7039 YOKE ASSY (5TH/6TH) SHIFT BAR RETAINER SHIFT BAR RETAINER CAPSCREW 8 3/8"-6X" INSERT - YOKE PAD 6 A-7038,A CA PLUG 9/ PLUG 597 9/6-8, THREADED GASKET K-379,S X CAPSCREW 2 3/8"-6X" LIFTING EYE 2 48 X PIPE PLUG X /8" NPT 999 S-2865 SHIFT BAR HOUSING 69655,A

33 ASSY 33

34 Group: SHIFT CONTROLS SHIFT CONTROLS PUSHBUTTON, HYBRID (APG) A-7874, S-307 RECTANGLE 34

35 Group: TRANSMISSION CONTROLLER TRANSMISSION CONTROLLER K-3800 TRANS CONTROLLER KIT (UPG) 2 X-8C-455 HEX HEAD WASHER/SCREW 3 K

36 Group: TRANSMISSION HARNESS TRANSMISSION HARNESS K-378 TRANSMISSION HARNESS (HYBRID)

37 Group: X-Y SHIFTER MODULE XY Shifter Repair Kit X-Y SHIFTER MODULE K-3784RX REMAN EXCH GEN 3 X-Y SHIFTER KIT A , A ,K GASKET K-379,K K-3438 POSITION SENSOR KIT 6955, X-8C-65 CAPSCREW BREATHER /4" NPT 7 K-4009 XY SHIFTER REPAIR KIT 37

38 38

39 39

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