Illustrated Parts List

Transcription

1 More time on the road Illustrated s List RTO-609A June 0

2 Contents How To Use The Illustrated s List... AFTERMARKET TRANSMISSIONS... AUXILIARY DRIVE GEAR... CASE (AUX)... 6 CASE (FRONT)... 8 COUNTERSHAFT & BRGS(AUX)... COUNTERSHAFT ASSY... FILTER REGULATOR... H & C W/90 VALVE... H & C W/A-688 VALVE... 6 H & C W/A-000 VALVE... INPUT SHAFT & DRIVE GEAR... 8 INTEGRAL OIL PUMP... 0 ISOLATORS... KITS & ASSEMBLIES... LEVERS/HOUSINGS... MAINSHAFT & SYNCHRO(AUX)... 9 MAINSHAFT ASSY... MISCELLANEOUS... NON-SELECTIVE M/S ASSY... OIL COOLER... RANGE CYLINDER... 9 RANGE VALVE... REVERSE IDLER... ROAD SPEED GOVERNOR... ROADRANGER VALVE... 8 SHIFT BAR HOUSING (STD)... 0 SLAVE VALVE SLAVE VALVE - A SLAVE VALVE - A

3 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used

4 Group: AFTERMARKET TRANSMISSIONS Reman Transmission AFTMKT 09- Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS Item Description Replaced Qty. Notes Kits/Assys Where TA-9- R RTO-609A REMAN TRANS NO INTERNAL PUMP

5 Group: AUXILIARY DRIVE GEAR /9 Aux DG AUXILIARY DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where 66 SNAP RING K-90,K-8,K-,K-6,K-,K-6,K-,K-8 0 SNAP RING RETAINER RTO/RTOF/RTX/RTXF K-09,K- 668 SNAP RING K BOX BEARING 660,660 K-8,K-,K BEARING RETAINER 6 X-8-6 CAPSCREW X /8"-6X" -O- RING K-8,K-09,K-,K-,K-6 9 K-09 REPL KIT-DRIVE GEAR 9,006

6 Group: CASE (AUX) OEM supplied adjustable speedometer sensor 8 OEM supplied non-adjustable speedometer sensor Universal Joint Yoke Aux Case CASE (AUX) Item Description Replaced Qty. Notes Kits/Assys Where K-6 OIL SEAL TOOL KIT K-6 OIL SEAL W/SLINGER 080, 0808 "FOR MECHANICAL COVER" K-6 OIL SEAL KIT 909, 06 X-8L-60 CAPSCREW /8"-6X" X-8L-66 CAPSCREW X 8 66 /8"-6X-/" X-8-68 CAPSCREW /8"-6X-/" X-8-68 CAPSCREW /8"-6X" 6 06 GASKET K-99,K-6,K- 6,S-6,S-9 6

7 Item Description Replaced Qty. Notes Kits/Assys Where 909 COLLAR K-60,K-99,K- 6,K-6,S- 6,S-9 8 S-6 REAR BRG COVER ASSY 90,00,0,0, ,S - 6 EXTENDED 8 S-9 REAR BRG COVER ASSY 008,06 0 GASKET K-60,K-99,K- 6,K-6,S- 6,S-9 0 PLUG-MAGNETIC S-9,S-6,S O- RING USE W/OEM SUPPLIED ADJUSTABLE SPEEDOMETER SENSOR 0 -O- RING USE W/0 PLUG OR OEM SUPPLIED NON-ADJUSTABLE SPEEDOMETER SENSOR NOT TO BE USED WITH 09 SEAL 09 SENSOR SEAL O-RING NOT REQUIRED S-6,S-9 06 PLUG-MECHANICAL S-9,S-6,S- 9 -O- RING S-9,S-6,S BUSHING S-6,S-9 6 X CAPSCREW 6 /8"-6X/" 6 X-8L-600 CAPSCREW /8"-6X" USE W/LIFTING EYES 8 08 LIFTING EYE REAR BRG COVER 0 09 GASKET K-60,K-99 X-8L-609 CAPSCREW /8"-6X-/" X-8L-6 CAPSCREW /8"-6X" 9 HOSE CLAMP 96 REAR HOUSING 969 GASKET K-60,K-99,S- 9

8 Group: CASE (FRONT) * * /9 Iron Hsg * Bushing quantity requirements: # Housing Upper bore use #8 / Lower bore use #86. # Housing Upper bore use #8 and #86 / Lower bore use #86. Note: Some part requirements are specific to # or # Clutch Housings and Push or Pull type Clutch. CASE (FRONT) Item Description Replaced Qty. Notes Kits/Assys Where S-8 CASE ASSY 90 S-9 CASE ASSY 000 FOR USE W/INTEGRAL PUMP 00 PLUG 0 -/6" MAGNETIC, O-RING INCLUDED S-8,S-9 X--00 PIPE PLUG X PLUG 0 -/6" MAGNETIC, O-RING INCLUDED S-8,S-9 X--0 PIPE PLUG X 0,X 06 /" MAGNETIC 00 GASKET 080 K PTO COVER 696,00 6 X-8- CAPSCREW X 8 8 /6"-X/8" 068 CLUTCH HOUSING GASKET 08,0668 K-99 8 A- CLUTCH HOUSING ASSY A - 00 # PUSH-PULL IRON 8

9 Item Description Replaced Qty. Notes Kits/Assys Where 8 A- CLUTCH HOUSING ASSY A -,A - # PUSH-PULL IRON 8 A- CLUTCH HOUSING ASSY A -,A - # PUSH-PULL ALUM. 8 A-606 CLUTCH HOUSING ASSY A -,A - 0,A - 606,A - 606,A # PUSH-PULL ALUM SCREW X-8L-09 /6-8X.8 QUANTITY DEPENDENT ON DESIGN 0 06 HAND HOLE COVER # PUSH 0 0 HAND HOLE COVER # PULL 0 00 HAND HOLE COVER # PULL 0 0 HAND HOLE COVER 6 # PUSH 068 STUD X-0-00 WASHER X 000,X0 000,X X 6.60 X--0 HEX NUT X FRONT BRG. COVER -/" PULL FRONT BRG. COVER " PULL 8699 FRONT BRG. COVER -/" & " PULL W/SEAL 00 FRONT BRG COVER " PULL K-68,K-6,K- 0 FRONT BRG COVER -/" PULL K- X-8L-60 CAPSCREW 6 /8"-6X-/" 6 99 FRONT BRG. COVER " PUSH 6 FRONT BRG. COVER -/" & " PUSH W/SEAL 6 09 FRONT BRG COVER " PUSH 6 0 FRONT BRG. COVER -/" PUSH 6 S-8 NO LONGER AVAILABLE -/" PUSH GASKET K BUSHING FOR # HOUSING UPPER A-,A-,A-,A-606,K BUSHING FOR # HOUSING UPPER A-,A-,A-,A-606,K BUSHING FOR # HOUSING UPPER A-,A-,A-,A BUSHING FOR # AND # HOUSING LOWER A-,A-,A-,A X-8C-80 HEX HEAD X-8C X.90, USE PCS FOR IRON HOUSING, USE PCS FOR 9

10 Item Description Replaced Qty. Notes Kits/Assys Where SCREW/WASHER ASSY 0 X-8C-8 HEX HEAD SCREW/WASHER ASSY ALUMINUM HOUSING X-8C X.60, FOR IRON HOUSING X CAPSCREW 6 /8"-6X/" PTO COVER GASKET 68 K-99 MAGNET S-8,S-9 8 DOWEL 9 X--0 HEX NUT X-0-00 WASHER X 000,X0 000,X0 00. X 6.60 STUD 6,69 /8" X -/6" 6 0 PLUG X-8-00 CAPSCREW /8"-X-/" 8 08 SPACER 9 X--80 PIPE PLUG X 800 /" 0 8 OIL SEAL USE W/ COVER ONLY 696 SEAL -/" 69 SEAL " 0

11 Group: COUNTERSHAFT & BRGS(AUX) 0-/9 Aux CS COUNTERSHAFT & BRGS(AUX) Item Description Replaced Qty. Notes Kits/Assys Where 889 BEARING K-8,K-,K- 6,S-9 A-6 WELDED COUNTERSHAFT ASSY A -,A - 96 C/S D/G 9 80 BEARING 8008 K-8,K-,K- 6 6 SNAP RING K-90,K-8,K-,K-6

12 Group: COUNTERSHAFT ASSY /9 CS/RT COUNTERSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where SNAP RING K-90,K-8,K-,K-6 66 BEARING K-8,K-,K- 6 K-9 CNTRSHFT-W/REV & LO 99 X-6-E KEY 6 ROLL PIN KEY ST GEAR-CNTRSHFT 9, ND GEAR-CNTRSHFT OD GEAR-CNTRSHFT 96 96,08,0, PTO GEAR - LOWER NO LONGER AVAILABLE OPTIONAL IF PTO GEARS ARE NOT USED PTO GEAR - UPPER 9

13 Item Description Replaced Qty. Notes Kits/Assys Where 06 DRIVE GEAR-CNTRSHFT 90 9,09,008, SNAP RING 099 BEARING K-8,K-,K RETAINER 98 ROLL PIN NO LONGER REQUIRED K-8,K-,K- 6 X--00 CAPSCREW /8"-8X-/"

14 Group: FILTER REGULATOR NSS -O- Ring/Element Kit AFR NSS - Not Sold Separately FILTER REGULATOR Item Description Replaced Qty. Notes Kits/Assys Where A-0 FILTER/REGULATOR 9600 K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR X-8C- CAPSCREW X 8S /"-0X-/"

15 Group: H & C W/90 VALVE 9 H 6 P 8 From RRV 0 Range Cylinder From RRV S L S 6 0E-6/9 90 HC H & C W/90 VALVE Item Description Replaced Qty. Notes Kits/Assys Where K- VALVE REPLACEMENT KIT GASKET K-96,K-99,K- 96 -O- RING 0 A-688,K-699,K- 969 K-969 SLEEVE KIT 6 960,6 FOR SLAVE VALVES K SPRING 9 K PIN 99 K-96 8 ELBOW /8" K-96 8 X-8C-0 CAPSCREW /"-0X-/8" 9 HOSE ASSY 8" 0 HOSE ASSY 9" A-0 FILTER/REGULATOR HOSE CLAMP X--08 PIPE PLUG /8" NPT X-8L-6 CAPSCREW /8"-6X" 6 6 HOSE ASSY 6"

16 Group: H & C W/A-688 VALVE 6 From RRV S From RRV 9 P H Range Cylinder 0 8 S L 0A--9 A-688 HC H & C W/A-688 VALVE Item Description Replaced Qty. Notes Kits/Assys Where A-688 SLAVE VALVE ASSY,96,A GASKET K-699,K-99 X00 BREATHER 9 K-969 SLEEVE KIT 6 960,6 FOR SLAVE VALVES K SPRING S-9,S-,S- 8,S-9,S- 6 6 PIN 8 ELBOW /8" K-96 8 X-8L- CAPSCREW X 8 /"-0X-/" 9 HOSE ASSY 8" 0 HOSE ASSY 9" A-0 FILTER/REGULATOR 9600 X--08 PIPE PLUG /8" NPT X-8L-6 CAPSCREW /8"-6X" 99 HOSE CLAMP 6 HOSE ASSY 6" 6

17 Group: H & C W/A-000 VALVE 9 H 6 From RRV P 8 0 Range Cylinder From RRV S L S 6 00E-6-9 A-000 HC H & C W/A-000 VALVE Item Description Replaced Qty. Notes Kits/Assys Where A-000 SLAVE VALVE ASSY 080 K-96,K- 98 GASKET K-96,K-99,K- 96 -O- RING 0 A-688,K-699,K- 969 K-969 SLEEVE KIT 6 960,6 FOR SLAVE VALVES K SPRING 9 K PIN 99 K-96 8 ELBOW /8" K-96 8 X-8C- CAPSCREW /"-0X-/" 9 HOSE ASSY 8" 0 HOSE ASSY 9" A-0 FILTER/REGULATOR HOSE CLAMP X--08 PIPE PLUG /8" NPT X-8L-6 CAPSCREW /8"-6X" 6 6 HOSE ASSY 6"

18 Group: INPUT SHAFT & DRIVE GEAR * 0-/9 IS () * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR Item 8 Description Replaced Qty. Notes Kits/Assys Where 66 NUT USE W/96 SHAFT 888 NUT PUSH 899 NUT PULL 0 ROLLER BEARING HEAVY DUTY BEARING FOR PTO APPLICATIONS 80 BALL BEARING K-8,K-,K- 68,K-6,K- 66 SPACER 0 SNAP RING K-90,K-8,K-,K-68,K-

19 Item Description Replaced Qty. Notes Kits/Assys Where 6,K- 0 MAIN DRIVE GEAR USE W/68 SL CLUTCH AND 9 SPACER 069 MAIN DRIVE GEAR 00,0086,08 USE W/06 SL CLUTCH AND 0 SPACER 6 9 NO LONGER AVAILABLE -/" PUSH 6 S-8 INPUT SHAFT 66 " PULL 6 S-9 INPUT SHAFT 666 " PUSH 6 S-06 INPUT SHAFT 96 -/" PULL S-09 INPUT SHAFT 88 " PULL W/SEAL 8 S-98 INPUT SHAFT 0 -/" PUSH 8 S-0 INPUT SHAFT 08 -/" PULL 8 S-69 INPUT SHAFT " PULL - USE W/FBC 00 K-68,K-6,K- 8 S-660 INPUT SHAFT 06,6 " PUSH - USE W/FBC BUSHING K-8,S-8,S- 9,S-06,S- 09,S-98,S- 0,S-69,S SLEEVE " W/SEAL S SNAP RING K-,K-68,K- 6,K- 9 SEAL NOT SOLD FOR SERVICE 9

20 Group: INTEGRAL OIL PUMP Indicates Of Item Latest Design INTEGRAL OIL PUMP Item Description Replaced Qty. Notes Kits/Assys Where X-8C-09 CAPSCREW /"-0X/8" - USE WITH 00 COVER X-8C-0 CAPSCREW /"-0X/8" - USE WITH 0 COVER K-0 COVER & SCREW KIT 0,00 0 GASKET K-0 08 PLUG 6 -O- RING K-,K-0 6 K-6 FASTENER KIT 08, X-8-8 KIT CONTAINS FASTENERS AND WASHERS K DOWEL PIN 9 00 RETAINER 00 S-9 0 K-6 OIL PUMP KIT 089,098,06,09,0 A - 696,A - 08 CRESCENT RING 66 ROLL PIN 6 6 NO LONGER AVAILABLE 0

21 Item Description Replaced Qty. Notes Kits/Assys Where K-6 OIL PUMP KIT 089,098,06,09,0 A - 696,A - X--00 STEEL BALL /6" 0 -O- RING 8 0 SUCTION TUBE 068 O-RING INCLUDED ON SUCTION TUBE K DRIVE SHAFT KEY 8 SNAP RING 0 DRIVE GEAR 6 00 ELEMENT K-6 OIL PUMP KIT 089,098,06,09,0 A - 696,A K-6 OIL PUMP KIT 089,098,06,09,0 A - 696,A -

22 Group: ISOLATORS New Design 6 9 New Design Isolator Indicates Of Item 0 ISOLATORS Item Description Replaced Qty. Notes Kits/Assys Where 9 -E- RING K-6 PIN REPLACEMENT KIT 6 BUSHING K-00,K-8,K- 9,K-99,S- 9,S-0 S-9 ISOLATOR ASSY 6 LEVER STRAIGHT 8.6" STUB LEVER LOW TOWER K-8,S-6 6 STUB LEVER HIGH TOWER K-9,S-9,S DEG LEVER STRAIGHT " 0 K-99 ISOLATOR BUSHING KIT, X-8-60 SCREW K-00 X-9-0 NUT K-00

23 KITS & ASSEMBLIES Item Description Replaced Qty. Notes Kits/Assys Where K- RANGE CYL-KIT K-0 -O- RING KIT-RANGE K-6 SHIFT LEVER HSG 0,6,898,090,A - LOW TOWER K-66 VALVE REPAIR KIT FOR A-6 VALVE K-60 GASKET KIT FOR AUXILIARY SECTION K-6 CAP REPLACEMENT KIT 69,80 FOR A-688 VALVE K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-699 REPAIR KIT-SLAVE VALVE FOR A-688 VALVE K-90 SMALL PARTS KIT K-9 MASTER VALVE REPAIR KIT K-9 REPAIR KIT-SLAVE VALVE FOR A-6909 & A-00 VALVES FOR A-000 SLAVE VALVE K-96 COOLER INSTLN KIT K-96 VALVE CONVERSION KIT CONVERT TO A-000 K-969 SLEEVE KIT 6 960,6 FOR SLAVE VALVES K-96 K-00 PIN & BUSHING KIT K-00 VALVE CONVERSION KIT FOR A-00 VALVE K-99 GASKET KIT K-8,K-,K- 6 K-6 OIL SEAL KIT,909,06 K-6 OIL SEAL W/SLINGER 080, 0808 "FOR MECHANICAL COVER" K-8 BASIC REBUILD KIT K-09 REPL KIT-DRIVE GEAR 9,006 A-RATIO K- REPL KIT-DRIVE GEAR 9,0066 B,P & R-RATIOS K- BASIC OVERHAUL KIT -/" PULL TYPE K-9 AIR SYSTEMS TOOL KIT K- VALVE REPLACEMENT KIT K-8 LEVER REPLACEMENT KIT 90 LOW TOWER

24 Item Description Replaced Qty. Notes Kits/Assys Where K-9 LEVER REPLACEMENT KIT HIGH TOWER K-9 KEY & WASHER KIT CONTAINS -SIDED KEY K-68 CLUTCH INSTALLATION KIT FOR USE WITH S-69 INPUT SHAFT ASSY AND 80 INPUT SHAFT BEARING K-6 BASIC OVERHAUL KIT K -,K - 9 " PULL TYPE K-9 COUNTERSHAFT REPL KIT K-9 COUNTERSHAFT REPL KIT 99 K-966 RETAINER KIT 9668,A - 9 K-9 SHIFT LEVER HSG KIT 66,6,000,090,K - 60 K - 9 HIGH TOWER K- WASHER UPDATE KIT RT/F-609A K-6 WASHER UPDATE KIT RTO/RTX/F-609A K- WASHER UPDATE KIT RTO/RTX/F-609B K-8 WASHER UPDATE KIT RTX/F-609R K- IDLER SHAFT REPL KIT 098 K-6 OIL PUMP KIT 089,098,06,09,0 A - 696,A - K-99 ISOLATOR BUSHING KIT, K-6 PIN REPLACEMENT KIT K-9 SYNCHRONIZER KIT K - LO RANGE / SMALL PIN K-9 SYNCHRONIZER KIT K - 6 LO RANGE / LARGE PIN K-9 SYNCHRONIZER REPLACEMENT KIT K - 8 SLIDING CLUTCH INCLUDED IN KIT K-6 OIL SEAL TOOL KIT K- CLUTCH INSTALLATION KIT (RT), HYDRAULIC RELEASE STANDARD RT INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE S-8 INPUT SHAFT 66 " PULL S-9 INPUT SHAFT 666 " PUSH S-9 YOKE ASSY LOW-REV S-8 CASE ASSY 90 S- MAINSHAFT ASSY 66,89

25 Item Description Replaced Qty. Notes Kits/Assys Where S-0 OIL FILTER 8 S-06 INPUT SHAFT 96 -/" PULL S-09 INPUT SHAFT 88 " PULL W/SEAL S-0 SHIFT BAR HSG (STD) 890,98,69,,80 8,8,8,860,86 880,88,98,99,9 9,9,960,00,00 0,,9,S - 60,S - 6 S - 6,S - S- SHIFT BAR HSG (F) 89,60,66,,8 8,8,9,,900 80,86,86,866, ,90,9,96,9 98,9,996,00,0 0,,96,S - 06,S - 6 S - 0,S -,S -,S - 8 S- SHIFT BAR HSG (X) 890,0,0,0,08,0 S-6 SHIFT BAR HSG (XF) 89,06,06,0,088 6,S - 6 HOUSING ONLY HOUSING ONLY HOUSING ONLY (X) HOUSING ONLY S-98 INPUT SHAFT 0 -/" PUSH S-0 INPUT SHAFT 08 -/" PULL S-6 CAP ASSY 08,08 S-9 CASE ASSY 000 FOR USE W/INTEGRAL PUMP S- SHIFT BAR HSG ASSY (X) 0,,0 X-COMPLETE S-8 SHIFT BAR HSG ASSY (XF) S-9 SHIFT BAR HSG ASSY (F) S- SHIFT BAR HSG ASSY (STD) 0,6 XF-COMPLETE 0,96 F-COMPLETE 0,9 STD-COMPLETE S-69 INPUT SHAFT " PULL - USE W/FBC 00 K-68,K-6,K- S-660 INPUT SHAFT 06,6 " PUSH

26 Item Description Replaced Qty. Notes Kits/Assys Where S-9 ISOLATOR ASSY S-9 RANGE SECTION ASSY RTO-RTX "B","P","R" S-9R REMAN RANGE SECTION ASSY RTO-RTX "B","P","R" S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 0 HIGH TOWER S-6 REAR BRG COVER ASSY 90,00,0,0, ,S - 6 EXTENDED S-9 REAR BRG COVER ASSY 008,06 S-0 ROADRANGER VALVE ASSY S- ROADRANGER VALVE ASSY S- ROADRANGER VALVE ASSY A - 0 RT - W/SHIFT DIAGRAM MEDALLION A - 00 RTO - W/SHIFT DIAGRAM MEDALLION A - 8 P & R RATIO (9 SPEEDS)-W/SHIFT MEDALLION S-688 MAINSHAFT ASSY K-,K-6,K-,K-8 6

27 Group: LEVERS/HOUSINGS K-8 - Low K-9 - High S-6 - Low S-9 - High S-9 - Low S-0 - High 000-0/9 LEVERS/HOUSINGS Item Description Replaced Qty. Notes Kits/Assys Where K-6 O-RING & WASHER KIT PIN K-6,S-6 X-8C-60 CAPSCREW /8"-6X-/" S-,S-6,S-,S-8,S- 9,S- X--600 NUT /8"--N.F.PLAIN X--600 LOCKWASHER /8" 6 9 STUD 6 K-6 SHIFT LEVER HSG 0,6,898,090,A - LOW TOWER 8 09 GASKET 0 K-6,K-99,K- 8,K-9,K- 9,S-,S-

28 Item Description Replaced Qty. Notes Kits/Assys Where 8,S-9,S-,S-9,S- 6,S-9,S-0 6 PIN /8" K-9 SHIFT LEVER HSG KIT 66,6,000,090,K - 60 K - 9 HIGH TOWER 0 BOOT K-6,K-9,S- 9,S-6,S-0 6 X--600 NUT /8"--N.F.PLAIN X--600 LOCKWASHER /8" 9 60 LEVER GRIP /" GEAR SHIFT LEVER STRAIGHT - LOW -/" 0 88 GEAR SHIFT LEVER STRAIGHT - HIGH " 8 RETAINER K-6,K-9,S- 9,S-6,S-0 6 SPRING K-6,K-9,S- 9,S-6,S-0 K-8 LEVER REPLACEMENT KIT K-9 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER S-9 SHIFT TOWER ASSY HIGH TOWER S-6 SHIFT TOWER ASSY LOW TOWER S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 0 HIGH TOWER 8

29 Group: MAINSHAFT & SYNCHRO(AUX) 8 6 Universal Joint Yoke /9 Aux MS MAINSHAFT & SYNCHRO(AUX) Item Description Replaced Qty. Notes Kits/Assys Where 89 SPRING K-90,K-8,K-,K-6,K- 9,K-9,K-9 A- SYNCHRONIZER ASSY A - 9 HI RANGE K-9,K-9,K- 9 0 SLIDING CLUTCH K-9 A-6 SYNCHRONIZER ASSY A - 6 LO RANGE - SMALL PIN K-9 A- SYNCHRONIZER ASSEMBLY A - 9 A - 86 LO RANGE - LARGE PIN K-9,K-9 98 MAINSHAFT 6 WASHER K-90 WASHER K REDUCTION GEAR 9 SNAP RING K-90 9

30 Item Description Replaced Qty. Notes Kits/Assys Where WASHER K-90 6 BEARING K-8,K-,K ROTOR NUT 96 S-9 0

31 Group: MAINSHAFT ASSY ial Non-Selective * 6 * 8 * * 8 * * 6 00A--9 MS w/ OD -Sided Key Design Hex (6-Sided) Key Design * Updating to -Sided Key is Recommended. When Updating to -Sided Key Replace all Washers to Match Key Design Always Use Matching Key and Washer Sets (See Appendix - Mainshaft Washers) MAINSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where 09 HEX (6-SIDED) KEY MUST USE MATCHING WASHERS 06 -SIDED KEY 000 K-9,K-,K- 8 K-9 KEY & WASHER KIT CONTAINS -SIDED KEY

32 Item Description Replaced Qty. Notes Kits/Assys Where S- MAINSHAFT ASSY 66,89 USES 09 KEY S-688 MAINSHAFT ASSY USES 06 KEY K-,K-6,K-,K-8 60 ROLL PIN S-,S SNAP RING K-90,K-8,K-,K-68,K- 6,K- 66 REVERSE GEAR- MAINSHAFT SPACER K-90 WASHER.8-.0 WHITE WASHER.-. GREEN WASHER ORANGE WASHER.6-.6 PURPLE WASHER YELLOW 6 WASHER.-. BLACK 80 OPTIONAL -6 USE ANY WASHERS USE WITH 09 KEY 80 OPTIONAL -6 USE ANY WASHERS USE WITH 09 KEY 80 OPTIONAL -6 USE ANY WASHERS USE WITH 09 KEY 80 OPTIONAL -6 USE ANY WASHERS USE WITH 09 KEY 80 OPTIONAL -6 USE ANY WASHERS USE WITH 09 KEY 806 OPTIONAL -6 USE ANY WASHERS USE WITH 09 KEY K-90 K-90 K WASHER.9-WHITE K WASHER.-GREEN OPTIONAL OR 0080 USE ANY WASHERS. USE WITH -SIDED KEY 008 WASHER.9-ORANGE OPTIONAL OR 0080 USE ANY WASHERS. USE WITH -SIDED KEY K-9 K WASHER.6-PURPLE OPTIONAL OR 0080 USE ANY WASHERS. USE WITH -SIDED KEY 0086 WASHER.69-YELLOW OPTIONAL OR 0080 USE ANY WASHERS. USE WITH -SIDED KEY 008 WASHER.-BLACK OPTIONAL OR 0080 USE ANY WASHERS. USE WITH -SIDED KEY 0080 WASHER.-BLUE K SLIDING CLUTCH 9 6 LO GEAR-MAINSHAFT ST GEAR-MAINSHAFT 96

33 Item Description Replaced Qty. Notes Kits/Assys Where 090 ND GEAR-MAINSHAFT OD GEAR-MAINSHAFT USE W/68 SL CLUTCH AND 9 SPACER 0088 OD GEAR-MAINSHAFT 0,0 USE W/06 SL CLUTCH AND 0 SPACER 9 SPACER USE W/68 SL CLUTCH AND 96 OD GEAR K-90 0 SPACER USE W/06 SL CLUTCH AND 0 OD GEAR 68 SLIDING CLUTCH USE W/9 SPACER AND 96 OD GEAR 0 SLIDING CLUTCH 06 USE W/0 SPACER AND 0 OD GEAR WASHER 09 K-,K-6,K-,K WASHER MUST BE USED WITH -SIDED KEY & S-0 MAINSHAFT ONLY 8 08 OD GEAR-MAINSHAFT MUST BE USED WITH -SIDED KEY & S-0 MAINSHAFT ONLY 9 08 ND GEAR-MAINSHAFT 08 MUST BE USED WITH -SIDED KEY & S-0 MAINSHAFT ONLY K-,K-6,K-,K-8 K-6 K-,K-6

34 MISCELLANEOUS Item Description Replaced Qty. Notes Kits/Assys Where 098 SHIFT DIAGRAM LABEL 96 RT/RTX 099 SHIFT DIAGRAM LABEL 96,969 RTO 0 WARNING LABEL REAR MOUNTED PTO 0 SHIFT DIAGRAM LABEL RTX-P/R 00 INSTALL INSTRUCTIONS TCB-6 - TCB-8 0 SILICONE LUBE 8 OZ (6.9 CC)-FLEET SIZE 0 ADHESIVE SEALANT 0. CC (SINGLE APPLICATION SIZE) 0 SEALANT CC (SINGLE APPLICATION SIZE) K-,K-6 06 SILICONE LUBE CC (SINGLE APPLICATION SIZE) K-,K-0,K- 66,K-699,K- 8,K-9

35 Group: NON-SELECTIVE M/S ASSY B-0-96 NON-SELECTIVE M/S ASSY Item Description Replaced Qty. Notes Kits/Assys Where S-688 MAINSHAFT ASSY K-,K-6,K-,K-8 60 ROLL PIN S-,S SIDED KEY K-,K-6,K- 0 SNAP RING K-90,K-8,K-,K-68,K- 6,K- 66 REVERSE GEAR- MAINSHAFT SPACER K SLIDING CLUTCH LO GEAR-MAINSHAFT 00 K-,K-6,K WASHER 09 K-,K-6,K-,K ST GEAR-MAINSHAFT 0 K-,K-6

36 Item Description Replaced Qty. Notes Kits/Assys Where 08 ND GEAR-MAINSHAFT 08 K-,K-6 08 OD GEAR-MAINSHAFT K WASHER.-BLUE K WASHER K-,K-6,K-,K-8 0 SLIDING CLUTCH 06 6

37 Group: OIL COOLER 6 Flow Oil Return 6 0 Oil Pump Outlet * *6 Outlet * Fuller *6 Inlet * Return Outlet 0-/9 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location OIL COOLER Item Description Replaced Qty. Notes Kits/Assys Where 80 OIL COOLER K-96 9 HOSE FEET K-96 X-8- CAPSCREW /6"-6X-/" X--06 LOCKWASHER /6" 8 BRACKET K CONNECTOR 6 K-96,S-0 9 SWIVEL K-96 8 X-0-0 WASHER /6" PLUG-RUBBER MOUNT K STRAP 8 K-96 9 CLAMP K NUT K-96

38 Item Description Replaced Qty. Notes Kits/Assys Where 9 ELBOW K-96 S-0 OIL FILTER 8 FILTER ELEMENT S-0 8

39 Group: RANGE CYLINDER Latest Design 06A--9 Rng Cyl RANGE CYLINDER Item Description Replaced Qty. Notes Kits/Assys Where X--809 BOLT X 80,X 8 /"-0X-/" 8 SHIFT YOKE 6 GASKET K-,K-60,K AUXILIARY CYLINDER K- X-8L-60 CAPSCREW 8 /8"-6X-/" 6 6 -O- RING K-,K YOKE BAR A-66 WELDED YOKE & BAR ASSY 8 PISTON K- 9 -O- RING K-,K-0 0 -O- RING K-,K-0 X--00 NUT /8"-8 9 GASKET K-,K-0,K- 60,K CYLINDER COVER 9

40 0

41 Group: RANGE VALVE K-66 Valve Repair Kit 6 *0 8 For Airline Tubing information see Appendix. 9 0 * *For Connector and Elbow Assy component information see Appendix 0099-/9 AV RANGE VALVE Item Description Replaced Qty. Notes Kits/Assys Where

42 Item Description Replaced Qty. Notes Kits/Assys Where 0 NOT SOLD SEPARATELY INCLUDED IN A-6 A-6 6 ROLL PIN A-6 K-66 VALVE REPAIR KIT FOR A-6 VALVE 9 X-- SCREW 8-X/" CONNECTOR ASSY 80 /8"TUBE-/8"NPTF K-96,K-,K CONNECTOR ASSY 80 /"TUBE-/8"NPTF CONNECTOR ASSY "PUSH-TO-CONNECT" /"TUBE- /8"NPTF K ELBOW ASSY 80 /"TUBE-/8"NPTF 800 ELBOW ASSY 80 /8"TUBE-/8"NPTF K-96,K-,K ELBOW ASSY "PUSH-TO-CONNECT" /"TUBE- /8"NPTF K NO LONGER AVAILABLE 80 UNION ASSY /8" TUBING 80 UNION ASSY /" TUBING 80 UNION ASSY "PUSH-TO-CONNECT" /" TUBING K-00 8 CLAMP NO LONGER AVAILABLE /" - BLACK 0' 0 -O- RING CLAMP 999 A-6 RANGE VALVE ASSY 868,869,8

43 Group: REVERSE IDLER 6 Latest Design /9 RI Old Design REVERSE IDLER Item Description Replaced Qty. Notes Kits/Assys Where X--008 NUT /8"-8 8 WASHER K- 098 WASHER 8 K-,S-8,S- 9 8 BEARING 000 K-8,K-,K- 6 6 REVERSE IDLER GEAR WASHER K- K- IDLER SHAFT REPL KIT PLUG 9 8 NO LONGER AVAILABLE 06 RETAINING RING K- X--008 CAPSCREW /8"-8X-/

44

45 Group: ROAD SPEED GOVERNOR A A-688 Slave Valve 6 A B Slave Valve A B To Engine Road Speed Governor A-000 Slave Valve 6 B A B HC/RSG ROAD SPEED GOVERNOR Item Description Replaced Qty. Notes Kits/Assys Where K- VALVE REPLACEMENT KIT 90 A-000 SLAVE VALVE ASSY 080 K-96,K- A-688 SLAVE VALVE ASSY,96,A CONNECTOR ASSY 80 /8"TUBE-/8"NPTF K-96,K-,K CONNECTOR ASSY 80 /"TUBE-/8"NPTF 8006 CONNECTOR ASSY "PUSH-TO-CONNECT" /"TUBE- K-00

46 Item Description Replaced Qty. Notes Kits/Assys Where /8"NPTF 800 ELBOW ASSY 80 6 /"TUBE-/8"NPTF 800 ELBOW ASSY 80 6 /8"TUBE-/8"NPTF K-96,K-,K ELBOW ASSY 6 "PUSH-TO-CONNECT" /"TUBE- /8"NPTF K NIPPLE /8" K TEE /8" K BRANCH TEE /8" 8 ELBOW /8" K-96 X-8- CAPSCREW /"-0X" 9 BREATHER 6 X--00 LOCKWASHER /" 099 PLATE 8 S-0,S-,S-,S-6,S-,S-8,S- 9,S- 8 8 VALVE NO LONGER AVAILABLE PIN RT-RTF S-0,S-,S-,S-6,S-,S-8,S- 9,S PIN RTX-RTXF 868 NO LONGER AVAILABLE X--0 LOCKWASHER #0 X--0 NO LONGER AVAILABLE #0- X-8L-60 CAPSCREW /8"-6X-/" X-8L-60 CAPSCREW /8"-6X-/" 86 VALVE NO LONGER AVAILABLE 6

47 Group: ROADRANGER VALVE 999 Old Design P 6 S Valve Repair Kit * * See: Appendix / Air Line Tubing * 0 0 * P S *For Connector and Elbow Assy component information see Appendix. 000A--9 RRV-

48 ROADRANGER VALVE Item Description Replaced Qty. Notes Kits/Assys Where 00 MEDALLION, LOGO (OLD DESIGN) FULLER LOGO ONLY 8600 MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO ONLY A SHIFT DIAGRAM MEDALLION 860 SHIFT DIAGRAM MEDALLION 8608 SHIFT DIAGRAM MEDALLION K-9 MASTER VALVE REPAIR KIT RT S-0 RTO S- P & R RATIO (9 SPEEDS) S- FOR A-6909 & A-00 VALVES 09 LEVER A COVER A-6909 X-8- SCREW X X/8" 6 X-9-80 NUT /"- 800 CONNECTOR ASSY 80 /8"TUBE-/6"NPTF 800 CONNECTOR ASSY 80 /"TUBE-/6"NPTF 800 CONNECTOR ASSY "PUSH-TO-CONNECT" /"TUBE- /6"NPTF K ELBOW ASSY 80 /"TUBE-/8"NPTF ELBOW ASSY 80 /8"TUBE-/8"NPTF K-96,K-,K ELBOW ASSY "PUSH-TO-CONNECT" /"TUBE- /8"NPTF K UNION ASSY /8" TUBING 80 UNION ASSY /" TUBING 80 UNION ASSY "PUSH-TO-CONNECT" /" TUBING K NO LONGER AVAILABLE /" - BLACK 0' -O- RING CLAMP 999 A-6909 ROADRANGER VALVE ASSY 999 S-0 ROADRANGER VALVE ASSY 999 S- ROADRANGER VALVE ASSY A - 00 A - 0 STANDARD-W/LOGO K-00 A - 0 RT - W/SHIFT DIAGRAM MEDALLION A - 00 RTO - W/SHIFT DIAGRAM MEDALLION 999 S- ROADRANGER VALVE A - 8 P & R RATIO (9 SPEEDS)-W/SHIFT 8

49 Item Description Replaced Qty. Notes Kits/Assys Where ASSY MEDALLION 9

50 Group: SHIFT BAR HOUSING (STD) * * * Housing drilled with options for Reverse Light Switch placement install plug and gasket in bore not used for switch and pin /9 Standard SHIFT BAR HOUSING (STD) Item Description Replaced Qty. Notes Kits/Assys Where 0

51 Item Description Replaced Qty. Notes Kits/Assys Where S-0 SHIFT BAR HSG (STD) 890,98,69,,80 8,8,8,860,86 880,88,98,99,9 9,9,960,00,00 0,,9,S - 60,S - 6 S - 6,S - HOUSING ONLY 066 GASKET 98 K-99,S-,S- 8,S-9,S- 060 BREATHER 60 /" NPT X--0 PIPE PLUG /" NPT 000 OIL TROUGH S-,S-8,S- 9,S- 0 AIR VALVE SHAFT S-,S-8,S- 9,S- 6 X-8- CAPSCREW /"-0X/" X--60 PIPE PLUG X 60 /8" NPT GASKET S-0,S-,S-,S-6,S-,S-8,S- 9,S PLATE 8 S-0,S-,S-,S-6,S-,S-8,S- 9,S- 0 X--00 LOCKWASHER /" X-8-06 CAPSCREW /"-0X/" 9 GASKET S-0,S-,S-,S-6,S-,S-8,S- 9,S- 06 PLUG 8 S-0,S-,S-,S-6,S-,S-8,S- 9,S- 9 NEUTRAL LIGHT SWITCH 69 SWITCH NORMALLY CLOSED 08 LIFTING EYE 0 6 X-8L-60 CAPSCREW /8"-6X-/" USE W/08 LIFTING EYES 6 X-8L-60 CAPSCREW 6 /8"-6X-/"- OR USE PCS OF X-8L-60 WITH PCS OF X-8L PIN S-0,S-,S-,S-6,S-

52 Item Description Replaced Qty. Notes Kits/Assys Where,S-8,S- 9,S GASKET S-0,S-,S-,S-6,S-,S-8,S- 9,S REVERSE LIGHT SWITCH 680 SWITCH NORMALLY OPEN PLUG 9 S-0,S-,S-,S-6,S-,S-8,S- 9,S- 98 SPRING K-90,K-,K- 6,S-,S- 8,S-9,S- X--800 STEEL BALL /" 6 SHIFT YOKE REVERSE/LO S-9,S-,S- X--00 STEEL BALL /" 68 SHIFT BLOCK ST/ND S-,S- 6 0 LOCKSCREW S-,S-8,S- 9,S- 6 INTERLOCK PIN K-90,S-,S- 8,S-9,S SHIFT BLOCK RD/DIRECT S SHIFT YOKE RD/DIRECT S-9,S- 0 6 YOKE BAR RD/DIRECT S YOKE BAR RT-RD/DIRECT - W/ROAD SPEED GOVERNOR 0 9 NO LONGER AVAILABLE RTO-DIRECT - W/ROAD SPEED GOVERNOR 6 SHIFT YOKE ST/ND S-9,S- 6 YOKE BAR ST/ND S- 6 YOKE BAR REVERSE/LO S- 009 PLUNGER S-9,S-,S- 8,S-9,S- 69 SPRING S-9,S-,S- 8,S-9,S PLUG S-9,S-,S- 8,S-9,S- 999 S- SHIFT BAR HSG ASSY 0,9 COMPLETE

53 Item Description Replaced Qty. Notes Kits/Assys Where (STD)

54 Group: SLAVE VALVE /9 90 SV SLAVE VALVE - 90 Item Description Replaced Qty. Notes Kits/Assys Where K- VALVE REPLACEMENT KIT 90

55 Group: SLAVE VALVE - A /9 A-688 Repair Kit SLAVE VALVE - A-688 Item Description Replaced Qty. Notes Kits/Assys Where A-688 SLAVE VALVE ASSY,96,A - 99 K-699 REPAIR KIT-SLAVE VALVE FOR A-688 VALVE 96 PISTON 6 A CAP A-688,A-000 K-6 CAP REPLACEMENT KIT 69,80 FOR A-688 VALVE 6 X-8S-0 CAPSCREW /"-0X-/8"

56 Group: SLAVE VALVE - A A-000 SV Repair Kit SLAVE VALVE - A-000 Item Description Replaced Qty. Notes Kits/Assys Where A-000 SLAVE VALVE ASSY 080 K-96,K- K-9 REPAIR KIT-SLAVE VALVE FOR A-000 VALVE 08 PLUG A PISTON A CAP A-688,A-000 S-6 CAP ASSY 08,08 8 X-8C- CAPSCREW /"-0X-/" 6

57

58 8