Illustrated Parts List

Transcription

1 More time on the road Illustrated s List RTLOC-6909A-T November 0

2 Contents How To Use The Illustrated s List... AFTERMARKET TRANSMISSIONS... 4 AUXILIARY DRIVE GEAR... 5 CASE (AUX)... 6 CASE (FRONT) FORCED LUBE... 9 COUNTERSHAFT & BRGS(AUX)... COUNTERSHAFT ASSY... FILTER REGULATOR... 5 HOSES & CONN. - SPD... 6 HOSES & CONN. - 9 SPD... 8 INPUT SHAFT & DRIVE GEAR... 0 INTEGRAL OIL PUMP (FORCED LUBE)... ISOLATORS... KITS & ASSEMBLIES... 4 LEVERS/HOUSINGS... 7 MAINSHAFT & SYNCHRO(AUX)... 9 MAINSHAFT ASSY... MISCELLANEOUS... OIL COOLER... 4 RANGE CYLINDER... 6 REVERSE IDLER... 7 ROADRANGER VALVE- SPD ROADRANGER VALVE- 9 SPD... 4 SHIFT BAR HOUSING... 4 SLAVE VALVE - A SPLITTER CYLINDER T- VALVE (9 SPEED ONLY)... 49

3 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used

4 Group: AFTERMARKET TRANSMISSIONS Reman Transmission AFTMKT 09- Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS Description Replaced Qty. Notes Kits/Assys Where TA-F8- R TA-F8- RDS TA-F8- X RTLOC-6909A-T REMAN TRANS RTLOC-6909A-T REMAN TRANS RTLOC-6909A-T NEW SVC EXCH TRANS WITH INTERNAL PUMP DEALER STOCK - 4 DAY LEAD- TIME - WITH INTERNAL PUMP WITH INTERNAL PUMP - NO CLUTCH HOUSING 4

5 Group: AUXILIARY DRIVE GEAR A-5-0 AUXILIARY DRIVE GEAR Description Replaced Qty. Notes Kits/Assys Where 4067 SPACER BOX BEARING , K-597,K RETAINER 4 X CAPSCREW X /8"-6X" SPACER K K-808 REPL KIT-DRIVE GEAR 4009, WASHER K SNAP RING K-808,K-7,K- 597,K-598 5

6 Group: CASE (AUX) OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded) Magnetic Mechanical A-5-00 CASE (AUX) Description Replaced Qty. Notes Kits/Assys Where S-50 SPEEDO ROTOR ASSY 404 MAGNETIC O- RING K-98,S-50,S- 6

7 Description Replaced Qty. Notes Kits/Assys Where 50,S-809,S-980 K-98 OIL SEAL KIT "FOR MAGNETIC COVER" K-597,K X-8-080M CAPSCREW M8 X.5 X MM 5 S-809 REAR BEARING COVER ASSY 40,4087,40465,40580 PUSH-IN/THREAD-IN MAGNETIC PICK-UP GASKET - RED EDGE MOLDED GASKET - PURPLE EDGE MOLDED RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGABLE WITH ANY OTHER GASKET K-6,K-98,K- 458,S-50,S- 809,S-859 K-6,K-98,K X-8L-6 CAPSCREW 4 /8"-6X-/4" 7 X-8L-64 CAPSCREW /8"-6X" 7 X-8L-64 CAPSCREW 6 /8"-6X" USE W/40 RBC 8 X-8L-60 CAPSCREW 7 /8"-6X-/" 8 X-8L-64 CAPSCREW /8"-6X" COVER 46 S GASKET 4046 K-458,S-980 K-805 SHIM KIT 45 K - 06 K-597,K-598,S GASKET K-458,S REAR HOUSING LIFTING EYE 705 S X-8L-604 CAPSCREW 8 /8"-6X-/4" SPEEDO DRIVE GEAR 0 S-50 SPEEDO SPACER ASSY MECHANICAL K-6 OIL SEAL W/SLINGER 909,0807,0808 "FOR MECHANICAL COVER" X-8L-66 CAPSCREW X /8"-6X-/4" K-454 SPEED SENSOR KIT A - 698,A SINGLE PICK-UP ( PIN) K-455 SPEED SENSOR KIT, DUAL A ,A DUAL PICK-UP (4 PIN) BUSHING S-50,S O- RING 6 S-50 REAR BRG COVER ASSY 40604,40587 MECHANICAL - 4:00 OPENING 7

8 Description Replaced Qty. Notes Kits/Assys Where 6 S-859 REAR BRG COVER ASSY 407,40586 MECHANICAL - 6:00 OPENING 8

9 Group: CASE (FRONT) FORCED LUBE B-08-0 Alum Hsg 4 CASE (FRONT) FORCED LUBE Description Replaced Qty. Notes Kits/Assys Where S-000 CASE ASSEMBLY 40589,405809,S PLUG /6" MAGNETIC, O-RING INCLUDED A-794 LUBE TUBE ASSY 4049,A - 74 A-747 EXTENDED LUBE TUBE ASSY 4059 NOT TO BE USED WITH CASE GASKET 4080 K PTO COVER 6596, X-8-75 CAPSCREW X /6"-4X7/8" CLUTCH HOUSING GASKET 8 K-67 FORCED LUBE CL HSG KIT 40485, K-458,K-67,K- 67,K-67,K-676 A # PULL IRON 8 K-67 FORCED LUBE CL HSG A - 749,A # PULL IRON - NODAL MOUNT - 9

10 Description Replaced Qty. Notes Kits/Assys Where KIT 8 K-67 FORCED LUBE CL HSG KIT 8 K-676 FORCED LUBE CL HSG KIT UPPER/LOWER A # PULL ALUMINUM - NODAL MOUNT A # PULL ALUMINUM SCREW X-8L /6-8X.8 QUANTITY DEPENDENT ON DESIGN HAND HOLE COVER 45 # PULL HAND HOLE COVER 565 # PUSH STUD X WASHER X 000,X0 000,X X 6.60 X--0 HEX NUT X FRONT BEARING COVER " PULL K-468,K-45 5 X-8L-604 CAPSCREW 6 /8"-6X-/4" FRONT BEARING COVER " PUSH 7 4 GASKET K BUSHING 4 K X-8C-80 HEX HEAD SCREW/WASHER ASSY 0 X-8C-8 HEX HEAD SCREW/WASHER ASSY X-8C X.490, USE PCS FOR IRON HOUSING, USE 4 PCS FOR ALUMINUM HOUSING X-8C X.460, FOR IRON HOUSING X CAPSCREW 6 /8"-6X/4" 4575 PTO COVER GASKET 684 K MAGNET S PIN 9 X--0 HEX NUT X WASHER X 000,X0 000,X X STUD 6,6579 5/8" X -/6" 6 04 PLUG 7 7 X CAPSCREW 5/8"-X-/4" SPACER 9 X--80 PIPE PLUG X 800 /" 0

11 Description Replaced Qty. Notes Kits/Assys Where BUSHING O- RING K O- RING K-,K O- RING K PLUG /6" MAGNETIC, O-RING INCLUDED O- RING K-4

12 Group: COUNTERSHAFT & BRGS(AUX) /9 CS Helical COUNTERSHAFT & BRGS(AUX) Description Replaced Qty. Notes Kits/Assys Where BOX BEARING 4, K-597,K-598 A-6756 WELDED COUNTERSHAFT ASSY A C/S D/G S/G SPACER

13 Group: COUNTERSHAFT ASSY CS/RT COUNTERSHAFT ASSY Description Replaced Qty. Notes Kits/Assys Where 4008 SNAP RING K-7,K-597,K BEARING K-597,K CNTRSHFT-W/REV & LO 4 X-6-E KEY 5 65 ROLL PIN KEY ST GEAR-CNTRSHFT 969, ND GEAR-CNTRSHFT OD GEAR - CNTRSHFT , PTO GEAR - LOWER PTO GEAR - UPPER DRIVE GEAR-CNTRSHFT 998 SNAP RING K BEARING K-597,K RETAINER X CAPSCREW 5/8"-8X-/4"

14 4

15 Group: FILTER REGULATOR NSS -O- Ring/Element Kit 00A NSS - Not Sold Separately FILTER REGULATOR Description Replaced Qty. Notes Kits/Assys Where A-4740 FILTER/REGULATOR 9600 K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR X-8C-4 CAPSCREW X 8S 4 /4"-0X-/4" O- RING A-5000,K-95,K- 4 5

16 Group: HOSES & CONN. - SPD 9 H H L P From RRV 9 8 Range Cylinder 8 From RRV 7 S 7 L S Splitter Cylinder 0 9 SP 00Y-08-0 A-5000 HOSES & CONN. - SPD Description Replaced Qty. Notes Kits/Assys Where A-5000 SLAVE VALVE ASSY GASKET K O- RING 40 K K-969 SLEEVE KIT 46,9460,446 FOR SLAVE VALVES 5 68 SPRING PIN ELBOW /8" 8 X-8C-4 CAPSCREW 4 /4"-0X-/4" HOSE ASSY 6" HOSE ASSY 4" A-4740 FILTER/REGULATOR 9600 X--08 PIPE PLUG /8" NPT X-8L-604 CAPSCREW /8"-6X-/4" 4 47 HOSE CLAMP 5 45 STRAP 6

17 Description Replaced Qty. Notes Kits/Assys Where 6 46 BRACKET 7 48 HOSE CLAMP 8 X-8L-604 CAPSCREW /8"-6X-/4" ELBOW ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-98,K-,K HOSE ASSY 5" 086 BRANCH TEE /8" K CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-98,K-58 7

18 Group: HOSES & CONN. - 9 SPD 7 9 H H L P From RRV 8 9 Range Cylinder 8 From RRV 7 S 7 9 L S Splitter Cylinder 0 9 SP 00Y-08-0 A-5000 HOSES & CONN. - 9 SPD Description Replaced Qty. Notes Kits/Assys Where A-5000 SLAVE VALVE ASSY GASKET K O- RING 40 K K-969 SLEEVE KIT 46,9460,446 FOR SLAVE VALVES 5 68 SPRING PIN ELBOW /8" 8 X-8C-4 CAPSCREW 4 /4"-0X-/4" HOSE ASSY 6" HOSE ASSY 4" A-4740 FILTER/REGULATOR 9600 X--08 PIPE PLUG /8" NPT X-8L-604 CAPSCREW /8"-6X-/4" 4 47 HOSE CLAMP 5 45 STRAP 8

19 Description Replaced Qty. Notes Kits/Assys Where 6 46 BRACKET 7 48 HOSE CLAMP 8 X-8L-604 CAPSCREW /8"-6X-/4" ELBOW ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-98,K-,K HOSE ASSY 5" 086 BRANCH TEE /8" K-58 9

20 Group: INPUT SHAFT & DRIVE GEAR * * 070-/9 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR Description Replaced Qty. Notes Kits/Assys Where 559 SEAL NOT SOLD FOR SERVICE 6980 SNAP RING K-468,K-7,K- 597,K-598,K BEARING K-468,K-597,K- 598,K SPACER SNAP RING K-468,K-7,K- 597,K-598,K MAIN DRIVE GEAR 40695, S-659 INPUT SHAFT ,4066 " PULL - USE W/FBC 0550 K-468,K-597,K S-660 INPUT SHAFT 056,567 " PUSH - USE W/FBC BUSHING K-598,S-659,S

21 Group: INTEGRAL OIL PUMP (FORCED LUBE) Indicates part of item INTEGRAL OIL PUMP (FORCED LUBE) Description Replaced Qty. Notes Kits/Assys Where X-8C-409 CAPSCREW 5 /4"-0X5/8" K-40 COVER & SCREW KIT 05,40075

22 Description Replaced Qty. Notes Kits/Assys Where 054 GASKET K PLUG O- RING K-4 6 K-46 FASTENER KIT 084, X KIT CONTAINS FASTENERS AND WASHERS K DOWEL PIN RETAINER 0 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A KEY 485 SNAP RING PUMP DRIVE GEAR K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A X STEEL BALL 7/6" SPRING SUCTION TUBE O-RING INCLUDED ON SUCTION TUBE K PLUG X CAPSCREW /8"-6X/4" SPLITTER LUBE TUBE A X SCREW O- RING 999 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77

23 Group: ISOLATORS New Design New Design Isolator Indicates Of 0 ISOLATORS Description Replaced Qty. Notes Kits/Assys Where 94 -E- RING K-467 PIN REPLACEMENT KIT BUSHING K-00,K-48,K- 49,K-978,K- 99,S-9,S- 0,S-59 4 S-794 ISOLATOR ASSY 6 47 LEVER STRAIGHT 8.67" 7 5 STUB LEVER LOW TOWER K-48,S STUB LEVER MID TOWER K DEG LEVER STRAIGHT " 0 K-99 ISOLATOR BUSHING KIT 44, X SCREW K-00 X-9-50 NUT K-00

24 KITS & ASSEMBLIES Description Replaced Qty. Notes Kits/Assys Where K-476 SHIFT LEVER HSG 450,76,898,404905,A LOW TOWER K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-9 MASTER VALVE REPAIR KIT K-95 REPAIR KIT-SLAVE VALVE FOR A-6909 & A-500 VALVES FOR A-5000 VALVE K-956 COOLER INSTLN KIT K-969 SLEEVE KIT 46,9460,446 FOR SLAVE VALVES K-00 PIN & BUSHING KIT K-6 OIL SEAL W/SLINGER 909,0807,0808 "FOR MECHANICAL COVER" K-94 AIR SYSTEMS TOOL KIT K-40 COVER & SCREW KIT 05,40075 K-48 LEVER REPLACEMENT KIT K-49 LEVER REPLACEMENT KIT K-468 CLUTCH INSTALLATION KIT LOW TOWER HIGH TOWER FOR USE WITH S-659 INPUT SHAFT ASSY AND 8504 INPUT SHAFT BEARING K-805 SHIM KIT 45 K - 06 K-597,K-598,S- 980 K-808 REPL KIT-DRIVE GEAR 4009,40098 K-98 OIL SEAL KIT "FOR MAGNETIC COVER" K-597,K-598 K-97 SHIFT LEVER HSG KIT 766,767,40050,40490,K - 60 K - 94 K-977 SHIFT LEVER HSG KIT 4067,404907,A K-978 LEVER REPLACEMENT KIT HIGH TOWER MID TOWER MID TOWER K-04 ACTUATOR PIN KIT 4087 K-9 MASTER VALVE REPAIR KIT FOR A-69 VALVE K-98 T- VALVE KIT 6900,6959 K-7 SMALL PARTS KIT 4

25 Description Replaced Qty. Notes Kits/Assys Where K- SPLITTER VLV REPL KIT 40097,4040,4040,A K-4 O-RING KIT K-597,K-598 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 K-76 O-RING & WASHER KIT 40 K-99 ISOLATOR BUSHING KIT 44, K-454 SPEED SENSOR KIT A - 698,A SINGLE PICK-UP ( PIN) K-455 SPEED SENSOR KIT, DUAL A ,A DUAL PICK-UP (4 PIN) K-458 GASKET KIT K-597,K-598 K-467 PIN REPLACEMENT KIT 45 K-49 SYNCHRONIZER KIT K K-497 SYNCHRONIZER REPLACEMENT KIT K - 00 SLIDING CLUTCH INCLUDED IN KIT K-58 CONVERSION KIT TO CONVERT TO A SPEED TRANSMISSION K-597 BASIC OVERHAUL KIT K-598 BASIC REBUILD KIT K-67 FORCED LUBE CL HSG KIT K-67 FORCED LUBE CL HSG KIT K-67 FORCED LUBE CL HSG KIT K-676 FORCED LUBE CL HSG KIT K-45 CLUTCH INSTALLATION KIT (RT), HYDRAULIC RELEASE A # PULL IRON A - 749,A # PULL IRON - NODAL MOUNT - UPPER/LOWER A # PULL ALUMINUM - NODAL MOUNT A # PULL ALUMINUM STANDARD RT INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE S-404 OIL FILTER 78 S-56 CAP ASSY 085,085 S-659 INPUT SHAFT " PULL - USE W/FBC 0550 K-468,K-597,K- 45 S-660 INPUT SHAFT 056,567 " PUSH - USE W/FBC 0549 S-794 ISOLATOR ASSY S-9 SHIFT LEVER HSG ASSY LOW TOWER 5

26 Description Replaced Qty. Notes Kits/Assys Where S-0 SHIFT LEVER HSG ASSY S - 05 HIGH TOWER S-69 SHIFT BAR HSG HOUSING ONLY (RTLOF) S-70 SHIFT BAR HSG HOUSING ONLY (RTLO) S-50 SPEEDO ROTOR ASSY 404 MAGNETIC S-50 REAR BRG COVER ASSY 40604,40587 MECHANICAL - 4:00 OPENING S-50 SPEEDO SPACER ASSY S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER S-578 ROADRANGER VALVE ASSY S-809 REAR BEARING COVER ASSY 40,4087,40465,40580 K-58 PUSH-IN/THREAD-IN MAGNETIC PICK-UP S-859 REAR BRG COVER ASSY 407,40586 MECHANICAL - 6:00 OPENING S-90 ROADRANGER VALVE ASSY RTLOC - W/SHIFT DIAGRAM MEDALLION S-90 SHIFT BAR HSG ASSY COMPLETE (RTLO) S-9 SHIFT BAR HSG ASSY COMPLETE (RTLOF) S-980 RANGE SECTION ASSY S-980R REMAN RANGE SECTION ASSY S-000 CASE ASSEMBLY 40589,405809,S - 9 S-08 MAINSHAFT ASSY 4040,4040,S- 56,S-0 6

27 Group: LEVERS/HOUSINGS K-48 - Low K Mid S Low S Mid S-9 - Low S-59 - Mid LEVERS/HOUSINGS Description Replaced Qty. Notes Kits/Assys Where K-76 O-RING & WASHER KIT PIN K-476,K-977,S- 677 X-8C-604 CAPSCREW 4 /8"-6X-/4" S-69,S-70,S- 90,S-9 7 K-476 SHIFT LEVER HSG 450,76,898,404905,A LOW TOWER GASKET 404 K-476,K-48,K- 49,K-97,K- 977,K-978,K- 458,S-677,S- 967,S-9,S- 0,S-59,S- 90,S-9 9 K-977 SHIFT LEVER HSG KIT 4067,404907,A MID TOWER 7

28 Description Replaced Qty. Notes Kits/Assys Where BOOT K-476,K-97,K- 977,S-677,S GEAR SHIFT LEVER STRAIGHT - LOW -/" 58 RETAINER K-476,K-97,K- 977,S-677,S-0 56 SPRING K-476,K-97,K- 977,S-677,S-0 K-48 LEVER REPLACEMENT KIT K-978 LEVER REPLACEMENT KIT LOW TOWER MID TOWER 4 S-677 SHIFT TOWER ASSY LOW TOWER 4 S-967 SHIFT TOWER ASSY MID TOWER S-9 SHIFT LEVER HSG ASSY LOW TOWER S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER 8

29 Group: MAINSHAFT & SYNCHRO(AUX) Universal Joint Yoke A-08-0 MAINSHAFT & SYNCHRO(AUX) Description Replaced Qty. Notes Kits/Assys Where SLIDING CLUTCH X SCREW 5/8"-8X-/4" 4084 RETAINER SPLITTER GEAR 404, BOX TAPERED ROLLER BRG K-597,K BEARING SLEEVE SNAP RING SPRING K-7,K-49,K- 497,K-597,K A-7 SYNCHRONIZER ASSY A HI RANGE K-49,K SLIDING CLUTCH 4086 K-497 9

30 Description Replaced Qty. Notes Kits/Assys Where A-754 SYNCHRONIZER ASSEMBLY A A LO RANGE K-49,K MAINSHAFT WASHER REDUCTION GEAR SPACER BOX BEARING K-597,K K-4 HEX FLANGE CRIMPED NUT KIT 40,40650 K-7 0

31 Group: MAINSHAFT ASSY B-0-96 MAINSHAFT ASSY Description Replaced Qty. Notes Kits/Assys Where S-08 MAINSHAFT ASSY 4040, 4040, S- 56,S ROLL PIN S SIDED KEY SNAP RING K-468,K-7,K- 597,K-598,K REVERSE GEAR- MAINSHAFT SPACER K SLIDING CLUTCH LO GEAR-MAINSHAFT WASHER 4097 K ST GEAR-MAINSHAFT ND GEAR-MAINSHAFT OD GEAR-MAINSHAFT 40664,40698

32 Description Replaced Qty. Notes Kits/Assys Where, WASHER.49-WHITE K WASHER 4 K SLIDING CLUTCH 06,4047 K-597

33 MISCELLANEOUS Description Replaced Qty. Notes Kits/Assys Where SHIFT DIAGRAM LABEL FOR SPEED K SHIFT DIAGRAM LABEL FOR 9 SPEED 70 SILICONE LUBE 8 OZ (6.59 CC)-FLEET SIZE 704 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) K SEALANT CC (SINGLE APPLICATION SIZE) K SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) K-48,K-49,K- 978,K-,K-4

34 Group: OIL COOLER 6 7 Flow Oil Return Oil Pump Outlet * *6 Outlet *4 Fuller 77 *6 Inlet *5 Return Outlet 055-4/9 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location OIL COOLER Description Replaced Qty. Notes Kits/Assys Where 805 OIL COOLER K HOSE 5 FEET K-956 X-8-55 CAPSCREW 5/6"-6X-/" 4 X--506 LOCKWASHER 5/6" 5 8 BRACKET 4 K CONNECTOR 6 K-956,S SWIVEL 4 K X-0-50 WASHER 5/6" PLUG-RUBBER MOUNT K STRAP 8 K CLAMP 5 K NUT K-956 4

35 Description Replaced Qty. Notes Kits/Assys Where 94 ELBOW 4 K S-404 OIL FILTER FILTER ELEMENT S-404 5

36 Group: RANGE CYLINDER RANGE CYLINDER Description Replaced Qty. Notes Kits/Assys Where 447 GASKET K-4,K SHIFT YOKE 6775 X BOLT X 7 80,X 7 8 /"-0X-/4" 4 A-6690 RANGE CYLINDER ASSY X-8L-607 CAPSCREW X /8"-6X-/4", /8"-6X-/4" O- RING K YOKE BAR 8 44 PISTON O- RING K O- RING K-4 X--00 NUT 5/8"-8 86 GASKET K-4,K COVER 6

37 Group: REVERSE IDLER Latest Design RI REVERSE IDLER Description Replaced Qty. Notes Kits/Assys Where X CAPSCREW 5/8"-8X-/4 48 WASHER 4098 WASHER 48 4 K BEARING K-597,K REVERSE IDLER GEAR K-09 IDLER SHAFT REPL KIT 6405,4098, RETAINING RING K RETAINING RING 4 K IDLER SHAFT K-09 7

38 8

39 Group: ROADRANGER VALVE- SPD Old Design H/L P S SP * 7 * 7 * * 7 7 See: Appendix / Airline Tubing * 4 P * 0 S * 0 SP * 0 Splitter Cylinder 00E-7-97 H/L To Slave Valve *For Connector and Elbow Assy component information see Appendix. 9

40 ROADRANGER VALVE- SPD Description Replaced Qty. Notes Kits/Assys Where MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO ONLY A-6909,A SHIFT DIAGRAM MEDALLION K-9 MASTER VALVE REPAIR KIT RTLO - W/SHIFT PATTERN S-578 FOR A-69 VALVE 0495 LEVER A-6909,A COVER A-6909,A-69 5 X-8- SCREW X X/8" 6 X-9-80 NUT /" CONNECTOR ASSY /8"TUBE-/6"NPTF CONNECTOR ASSY /"TUBE-/6"NPTF CONNECTOR ASSY 4 "PUSH-TO-CONNECT" 5/"TUBE- /6"NPTF K-597,S-578,S ELBOW ASSY /"TUBE-/8"NPTF ELBOW ASSY 8450 /8"TUBE-/8"NPTF ELBOW ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-98,K-,K UNION ASSY /8" TUBING 840 UNION ASSY 5/" TUBING 840 UNION ASSY "PUSH-TO-CONNECT" 5/" TUBING 57 -O- RING CLAMP CONNECTOR ASSY 850 /8"TUBE-/8"NPTF CONNECTOR ASSY /"TUBE-/8"NPTF CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-98,K A-69 ROADRANGER VALVE ASSY 999 S-578 ROADRANGER VALVE ASSY A STANDARD-W/LOGO RTLO - W/SHIFT PATTERN K-58 40

41 Group: ROADRANGER VALVE- 9 SPD 999 Old Design P 6 S Valve Repair Kit * 7 7 * See: Appendix / Air Line Tubing * 0 0 * P S *For Connector and Elbow Assy component information see Appendix. 000A--97 RRV- 4

42 ROADRANGER VALVE- 9 SPD Description Replaced Qty. Notes Kits/Assys Where 007 MEDALLION, LOGO (OLD DESIGN) FULLER LOGO ONLY MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO ONLY A-6909,A SHIFT VALVE MEDALLION K-9 MASTER VALVE REPAIR KIT RTLOC S-90 FOR A-6909 VALVE 0495 LEVER A-6909,A COVER A-6909,A-69 5 X-8- SCREW X X/8" 6 X-9-80 NUT /" CONNECTOR ASSY 850 /8"TUBE-/6"NPTF CONNECTOR ASSY 850 5/"TUBE-/6"NPTF CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /6"NPTF K-597,S-578,S ELBOW ASSY /"TUBE-/8"NPTF ELBOW ASSY 8450 /8"TUBE-/8"NPTF ELBOW ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-98,K-,K UNION ASSY /8" TUBING 840 UNION ASSY 5/" TUBING 840 UNION ASSY "PUSH-TO-CONNECT" 5/" TUBING 800 SHEATHING (50 FT ROLL) 5/" - BLACK 50' 57 -O- RING CLAMP 999 A-6909 ROADRANGER VALVE ASSY 999 S-90 ROADRANGER VALVE ASSY A - 500,A - 50 STANDARD-W/LOGO RTLOC - W/SHIFT DIAGRAM MEDALLION 4

43 Group: SHIFT BAR HOUSING X-Bar SHIFT BAR HOUSING Description Replaced Qty. Notes Kits/Assys Where S-70 SHIFT BAR HSG HOUSING ONLY (X) GASKET 498 K-458,S-69,S- 70,S-90,S-9 4

44 Description Replaced Qty. Notes Kits/Assys Where BREATHER 605 /4" NPT X--404 PIPE PLUG /4" NPT 5 0 AIR VALVE SHAFT 777 S-90,S-9 7 X--60 PIPE PLUG X 60 /8" NPT 8 X-8L-609 CAPSCREW /8"-6X-/4" 779 GASKET S-69,S-70,S- 90,S PLUG 778 S-69,S-70,S- 90,S NEUTRAL LIGHT SWITCH 69 SWITCH NORMALLY CLOSED LIFTING EYE 705 S X-8L-60 CAPSCREW /8"-6X-/" 6 X-8L-604 CAPSCREW 5 /8"-6X-/4" OR USE PCS OF X-8L-604 WITH PCS OF X-8L PIN S-69,S-70,S- 90,S GASKET S-69,S-70,S- 90,S REVERSE LIGHT SWITCH 680 SWITCH NORMALLY OPEN PLUG 597 S-69,S-70,S- 90,S SPRING K-7,K-597,S- 90,S-9 X STEEL BALL /" K-04 ACTUATOR PIN KIT SHIFT YOKE REVERSE/LO S-90 7 X-4-00 STEEL BALL /4" SHIFT BLOCK ST/ND S LOCKSCREW 5 S-90,S INTERLOCK PIN K-7,S-90,S SHIFT BLOCK RD/OD S SHIFT BLOCK 894 RD/OD S-90,S YOKE BAR RD/OD S SHIFT YOKE ST/ND S-90,S YOKE BAR ST/ND S-90 44

45 Description Replaced Qty. Notes Kits/Assys Where SNAP RING K-04,S-90,S ACTUATOR S-90,S SHIFT YOKE 0450 RD/OD S-90,S YOKE BAR REVERSE/LO S PLUNGER S-90,S SPRING K-7,S-90,S PLUG S-90,S S-90 SHIFT BAR HSG ASSY COMPLETE (RTLO) 45

46 Group: SLAVE VALVE - A A-5000 SV Repair Kit SLAVE VALVE - A-5000 Description Replaced Qty. Notes Kits/Assys Where A-5000 SLAVE VALVE ASSY 0850 K-95 REPAIR KIT-SLAVE VALVE FOR A-5000 VALVE 0855 PLUG A PISTON A CAP 5 A S-56 CAP ASSY 085,085 8 X-8C-4 CAPSCREW /4"-0X-/" 46

47 Group: SPLITTER CYLINDER 5 7 Indicates part of item SPLITTER CYLINDER Description Replaced Qty. Notes Kits/Assys Where A-70 SPLITTER YOKE ASSY A - 604,A GASKET K-4,K SPLITTER CYLINDER O- RING K PISTON O- RING K-,K-4 7 X--805 NUT O- RING K O- RING K-,K O- RING K-,K-4 4 X040 BREATHER K- SPLITTER VLV REPL KIT 40097,4040,4040,A X-8L-540 CAPSCREW 4 5/6"-8X-7/8" 999 K- SPLITTER VLV REPL KIT 40097,

48 Description Replaced Qty. Notes Kits/Assys Where,4040,A

49 Group: T- VALVE (9 SPEED ONLY) C B A Top T- VALVE (9 SPEED ONLY) Description Replaced Qty. Notes Kits/Assys Where K-98 T- VALVE KIT 6900, CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-98,K BREATHER K ELBOW ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-98,K-,K X-8C-556 CAPSCREW X 8L 500 5/6"-8X/4" 6 X-8-4 SCREW 49

50 50

51 5