More time on the road. Illustrated Parts List

Transcription

1 More time on the road Illustrated Parts List FS-005B November 2008

2 Contents How To Use The Illustrated Parts List... CASE... COUNTERSHAFT ASSY...6 INPUT SHAFT...7 KITS & ASSEMBLIES...8 LEVER ASSY...9 MAINSHAFT ASSY...0 MISCELLANEOUS... REMOTE CONTROL...2 REVERSE IDLER GEAR ASSY... SHIFT BAR HOUSING... 2

3 How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description. Replaced Part - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used

4 Group: CASE CASE A-5205 CLUTCH HSG ASSY 266 #2 ALUMINUM, BELOW CENTER LINE PUSH TYPE A-5629 CLUTCH HSG ASSY 272,22929 # PUSH-IRON A-56 CLUTCH HSG ASSY 2726,626,627,A - 562,A #2 ALUMINUM, ABOVE CENTER LINE PULL TYPE A-575 CLUTCH HSG ASSY 008 #2 ALUMINUM, BELOW CENTER LINE PUSH TYPE A-75 CLUTCH HSG ASSY 629 #2 ALUMINUM, PUSH TYPE (FORK) 2 S-87 CASE ASSY 00878,A S-92 CASE ASSY 0086,002, S-92 NO LONGER AVAILABLE 00,A PTO COVER GASKET 2 K CAPSCREW 2 /8"-6X5/8" 6 X-2-20 PIPE PLUG X X PIPE PLUG X2 202 X2 206 /" MAGNETIC PLUG K SNAP RING K COVER A-5205,A-5629,A- 56,A-575,A-75 C08 CAPSCREW 2 /"-20 E0 LOCKWASHER 2 /" 5 X-8-90 CAPSCREW C96 9/6"-2X2-/" 6 E09 LOCKWASHER 9/6" BUSHING A-5629,A-56,A BUSHING 2 USE W/A-5205 CLUTCH HSG ASSY A OIL SEAL 562 SHAFT.87, WIDTH.75, OD 2.68 K OIL SEAL 259 SHAFT.87, WIDTH.75

5 OIL SEAL 259 SHAFT.625, WIDTH.75 K NO LONGER AVAILABLE USE OIL SEAL 9 27 FRONT BRG COVER-PULL 558 USE 002 OIL SEAL FRONT BRG COVER-PUSH USE OIL SEAL NO LONGER AVAILABLE USE OIL SEAL FRONT BRG COVER-PUSH USE OIL SEAL FRONT BRG COVER-PUSH USE OIL SEAL FRONT BRG COVER-PUSH USE 0020 OR OIL SEAL FRONT BRG COVER-PUSH USE 0020 OIL SEAL FRONT BRG COVER-PUSH 275 USE OIL SEAL GASKET K SCREW /8"-6X/" C/S REAR BRG COVER SHIM.00 QUANTITY AS REQUIRED K SHIM.007 QUANTITY AS REQUIRED K SHIM.00 QUANTITY AS REQUIRED K SHIM.020 QUANTITY AS REQUIRED K SHIM.00 K-26 2 X CAPSCREW /8"-6X" 26 K-99 BEARING KIT 6566, 657 K-220,K SPEEDO ROTOR SPEEDO DRIVE GEAR 5 TEETH 27 8 SPEEDO DRIVE GEAR 6 TEETH SPEEDO DRIVE GEAR 5 TEETH STUD /2"-20X2-5/6" S-87,S SHIM.00 QUANTITY AS REQUIRED K SHIM.007 QUANTITY AS REQUIRED K SHIM.00 QUANTITY AS REQUIRED K SHIM.020 QUANTITY AS REQUIRED K SHIM.00 K OIL SEAL OIL SEAL SHAFT 2.50, WIDTH.5 K-220,K REAR BRG COVER 20 USE 0020 OIL SEAL 0089 REAR BRG COVER 265 USE 0020 OIL SEAL REAR BRG COVER 2099 USE 0020 OIL SEAL REAR BRG COVER 598 USE OIL SEAL REAR BRG COVER 202 USE 0020 OIL SEAL 005 REAR BRG COVER 200 USE 0020 OIL SEAL 0985 NO LONGER AVAILABLE 226 USE 0020 OIL SEAL NOTE: SENSOR SEAL REQUIRED K-708 REAR BRG COVER KIT 026 USE 0020 OIL SEAL NOTE: PUSH- IN TYPE SPEEDO SENSOR K-709 REAR BRG COVER KIT 0265 USE 0020 OIL SEAL NOTE: PUSH- IN TYPE SPEEDO SENSOR S-700 REAR BRG COVER ASSY 0085,0207 USE 0020 OIL SEAL NOTE: SENSOR SEAL REQUIRED S-70 REAR BRG COVER ASSY 0677,0209 USE 0020 OIL SEAL NOTE: SENSOR SEAL REQUIRED 2 86D8 NUT 86D08 /2" WASHER /2" 297 NUT 2605,25656, /" SENSOR SEAL S-700,S SLEEVE 7 7 MAGNET S-92,S FITTING-5 DEGREE H FITTING-90 DEGREE 2H5 2 5

6 Group: COUNTERSHAFT ASSY /9 CS 2 COUNTERSHAFT ASSY BEARING CUP K-220,K BEARING CONE K-220,K SNAP RING K-2 20 DRIVE GEAR-CNTRSHFT TH GEAR-CNTRSHFT RD GEAR-CNTRSHFT ND GEAR-CNTRSHFT KEY 2 K COUNTERSHAFT BEARING CONE K-220,K BEARING CUP K-220,K-229 6

7 Group: INPUT SHAFT /9 IS 2 INPUT SHAFT 25 INPUT SHAFT-.50" USE 27 FRONT BRG COVER PUSH/PULL INPUT SHAFT-.50" PUSH USE FRONT BRG COVER INPUT SHAFT-.50" PUSH USE 2982 OR FRONT BRG COVER INPUT SHAFT-.50" PUSH USE 280 FRONT BRG COVER 2982 NO LONGER AVAILABLE USE 2229 OR FRONT BRG COVER 2089 INPUT SHAFT-.75" USE 27 FRONT BRG COVER PUSH/PULL 556 INPUT SHAFT-.75" PUSH/PULL USE 27 OR 558 FRONT BRG COVER 0088 INPUT SHAFT-.50" PUSH USE FRONT BRG COVER 0088 INPUT SHAFT-.50" PUSH USE FRONT BRG COVER 2 77 BEARING CUP.75" &.50" INPUT K BEARING CUP.75" INPUT K BEARING CONE.75" &.50" INPUT K BEARING CONE.75" INPUT K BEARING K-220,K WASHER K SNAP RING K-2 7

8 KITS & ASSEMBLIES K-2 SYNCHRONIZER KIT K-2 SYNCHRONIZER KIT K-26 SHIM KIT K-220 BASIC REBUILD KIT FOR UNITS W/.75" OR.50" INPUT SHAFT K-229 BASIC REBUILD KIT FOR UNITS W/.75" INPUT SHAFT K-2 GASKET KIT K-220,K-229 K-2 SMALL PARTS KIT K-99 BEARING KIT 6566, 657 K-220,K-229 K-708 REAR BRG COVER KIT 026 K-709 REAR BRG COVER KIT 0265 K-706 SHIFT LEVER HSG KIT 2075,027,A - 69 ALUMINUM HOUSING MEDIUM - LEVER HEIGHT -/8" K-7062 SHIFT LEVER HSG KIT 2080,027,A - 60 ALUMINUM HOUSING HIGH - LEVER HEIGHT -/2" S-578 SHIFT LEVER ASSY-HIGH COMPLETE ASSY - ALUMINUM HOUSING HIGH - LEVER HEIGHT - /2" 27-/2" STRAIGHT LEVER - "BEND TO SUIT" /8" X 2 THREAD S-62 SHIFT LEVER ASSY- MEDIUM S-87 CASE ASSY 00878,A S-92 CASE ASSY 0086,002,0099 S-92 NO LONGER AVAILABLE 00,A S-702 SHIFT BAR HSG ASSY 298,205,029 COMPLETE REVERSE SWITCH POSITION - RIGHT FRONT S-7022 SHIFT BAR HSG ASSY 006,02956 COMPLETE - W/NEUTRAL SWITCH PROVISION REVERSE SWITCH POISTION - RIGHT REAR S-700 REAR BRG COVER ASSY 0085,0207 S-70 REAR BRG COVER ASSY 0677,0209 8

9 Group: LEVER ASSY Height /9 LA LEVER ASSY K-7062 SHIFT LEVER HSG KIT 2080,027,A - 60 ALUMINUM HOUSING HIGH - LEVER HEIGHT -/2" PIN 2 FOR HSGS WITHOUT PIN SLEEVES PIN 2 FOR HSGS WITH PIN SLEEVES K-706,K-7062,S- 578,S SPRING 2297 S-578,S WASHER S-578,S SHIFT LEVER 27-/2" USE WITH K-7062 STRAIGHT S-578 LEVER - "BEND TO SUIT" SHIFT LEVER 27-/2" USE WITH K-706 STRAIGHT S-62 LEVER - "BEND TO SUIT" DUST COVER S-578,S GASKET K-2,K-706,K- 7062,S X-8C-60 CAPSCREW /8"-6X-/" SHIFT KNOB /8"X2 THREAD S K-706 SHIFT LEVER HSG KIT 2075,027,A - 69 ALUMINUM HOUSING MEDIUM - LEVER HEIGHT -/8" 9

10 Group: MAINSHAFT ASSY A-6-9 MS 0 MAINSHAFT ASSY K-70 BEARING & RACE KIT 2582, SYNCHRONIZER CUP 2 K-2 A-50 SYNCHRONIZER ASSY /5 K CLUTCH HUB / TH GEAR-MAINSHAFT BEARING K-220,K SNAP RING WASHER K-2 0 0J06 STEEL BALL 2 /6" K RD GEAR-MAINSHAFT BEARING 2 K-220,K SYNCHRONIZER CUP K-2 A-569 SYNCHRONIZER ASSY 2/ A A - 55 K SNAP RING K CLUTCH HUB 2/ ND GEAR-MAINSHAFT BEARING 2 K-220,K RETAINER K SPLIT WASHER 2 K ST GEAR-MAINSHAFT SLIDING CLUTCH MAINSHAFT REVERSE GEAR- MAINSHAFT WASHER K-2 26 K-99 BEARING KIT 6566, 657 K-220,K-229 0

11 MISCELLANEOUS 720 SILICONE LUBE 8 OZ (26.59 CC)-FLEET SIZE 720 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 7205 SEALANT 2 CC (SINGLE APPLICATION SIZE) 7206 SILICONE LUBE CC (SINGLE APPLICATION SIZE) 72 GASKET SEALANT 8 MILLILITER SIZE K THREAD ADHESIVE 0 MILLILITER SIZE K-220,K-229

12 Group: REMOTE CONTROL 2 5 Indicates part of item 6 7 * * * Use Lockwire at these positions Lever Height RCH REMOTE CONTROL 628 CONTROL HOUSING 6285 ASSY A-5825 CONTROL HOUSING 6285 THREE DRILLED AND TAPPED A-6028 ASSY BOSS HOLES 2 2F00 PLUG " A BUSHING X-8C-60 CAPSCREW /8"-6X-/" BREATHER USE WITH 628 HOUSING ASSY BREATHER A SHIFT FINGER A SCREW 2 A WASHER SPRING OIL SEAL A GASKET K-2,K-706,K- 7062,S BOOT A NO LONGER AVAILABLE LEVER HEIGHT 5-/8" A-52 SHAFT & LEVER ASSY LEVER HEIGHT 85MM (.5") A-57 SHAFT & LEVER ASSY LEVER HEIGHT -/" A A-597 NO LONGER AVAILABLE LEVER HEIGHT 5-/8" 999 A-6028 M/R SLAVE CONTROL ASSY LEVER HEIGHT -/" 2

13 Group: REVERSE IDLER GEAR ASSY /9 RI 2 REVERSE IDLER GEAR ASSY WASHER 2 K SPACER K IDLER GEAR IDLER SHAFT SHAFT LOCK 25 X-8C-600 CAPSCREW 296 /8"-6X" BEARING 52 K-220,K-229

14 Group: SHIFT BAR HOUSING * * Neutral Switch Provision * A--9 SBH 2 SHIFT BAR HOUSING A-65 SHIFT BAR HSG ASSY 298,029 HOUSING ONLY REVERSE SWITCH POISTION - RIGHT FRONT A-658 SHIFT BAR HSG ASSY 006,02956 HOUSING ONLY - W/NEUTRAL SWITCH PROVISION REVERSE SWITCH POISTION - RIGHT REAR GASKET K-2,S-702,S J STEEL BALL 7/6" - W/NEUTRAL SWITCH PROVISION 0J STEEL BALL 0 7/6" - REVERSE SWITCH 099 SPRING PLUG " GASKET K SPACER SPRING PLUNGER CA PLUG 9/ PLUG 597 9/6-8, THREADED X-8C-600 CAPSCREW 296 /8"-6X" BALL RETAINER- S-702 REVERSE 2870 LIFTING EYE GASKET K-2,S-702,S PLUG 778 S GASKET S BALL RETAINER- NEUTRAL CAPSCREW /8"-6X" - USE W/0277 RETAINER CAPSCREW 8 /8"-6X" - USE W/25608 RETAINER

15 RETAINER 2 HOLE RETAINER SHIFT BAR RETAINER 2 2 HOLE RETAINER YOKE BAR ST/REV USE W/006, OR A-658 HOUSING YOKE BAR ST/REV USE W/298, 029 OR A-65 HOUSING YOKE BAR 2ND/RD YOKE BAR TH/5TH PIN REVERSE SWITCH PIN 2 W/NEUTRAL SWITCH PROVISION SHIFT BLOCK ST/REV 27 J88 PIN YOKE ASSY 2ND/RD 202 INCLUDES (2) YOKE ASSY TH/5TH 2025 INCLUDES (2) SHIFT YOKE ST/REV INSERT - YOKE PAD K-2 2 JM6028 PIN 2 JM528 PIN S-702 SHIFT BAR HSG ASSY 298,205,029 COMPLETE REVERSE SWITCH POSITION - RIGHT FRONT 999 S-7022 SHIFT BAR HSG ASSY 006,02956 COMPLETE - W/NEUTRAL SWITCH PROVISION REVERSE SWITCH POISTION - RIGHT REAR 5

16 Copyright Eaton Corporation and Dana Limited, Eaton and Dana hereby grant their customers, vendors, or distributors permission to freely copy, reproduce and/or distribute this document in printed format. It may be copied only in its entirety without any changes or modifications. THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE, AND THIS NOTICE MUST REMAIN ON ALL COPIES. For spec ing or service assistance, call HELP (57) 2 hours a day, 7 days a week (Mexico ), for more time on the road. Or visit our web site at Eaton Corporation All rights reserved. Roadranger: Eaton, Dana and other trusted partners providing the best products and services in the industry, ensuring more time on the road. Eaton Corporation Truck Components Operations P.O. Box 0 Kalamazoo, MI 900 U.S.A.