Illustrated Parts List

Transcription

1 More time on the road Illustrated s List FS-4205A November 2012

2 Contents How To Use The Illustrated s List... CASE... 4 COUNTERSHAFT ASSY... 8 INPUT SHAFT... 9 KITS & ASSEMBLIES LEVER ASSY... 1 MAINSHAFT ASSY MISCELLANEOUS REMOTE CONTROL REVERSE IDLER GEAR ASSY SHIFT BAR HOUSING

3 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used

4 Group: CASE CASE Item 1 A-5205 CLUTCH HSG ASSY #2 ALUMINUM, BELOW CENTER LINE PUSH TYPE 1 A-5629 CLUTCH HSG ASSY 2721, # PUSH-IRON 1 A-564 CLUTCH HSG ASSY 2726,1626,1627,A - 562,A #2 ALUMINUM, ABOVE CENTER LINE PULL TYPE 1 A-5751 CLUTCH HSG ASSY #2 ALUMINUM, BELOW CENTER LINE PUSH TYPE 1 A-751 CLUTCH HSG ASSY #2 ALUMINUM, PUSH TYPE (FORK) 2 S-1874 CASE ASSY S-192 CASE ASSY ,40102, S-1924 NO LONGER AVAILABLE PTO COVER 2 4

5 Item GASKET 2 K CAPSCREW 12 /8"-16X5/8" 6 X PIPE PLUG X X PIPE PLUG X X /4" MAGNETIC PLUG 1 K-2144,K-7000,K SNAP RING 1 K COVER A-5205,A-5629,A- 564,A-5751,A C408 CAPSCREW 2 1/4" X--400 LOCKWASHER 4E04 2 1/4" 15 X-8-90 CAPSCREW 1C96 4 9/16"-12X2-1/4" 16 4E09 LOCKWASHER 4 9/16" BUSHING 4 A-5629,A-564,A BUSHING 2 USE W/A-5205 CLUTCH HSG ASSY A OIL SEAL SHAFT 1.87, WIDTH.75, OD OIL SEAL SHAFT 1.87, WIDTH OIL SEAL SHAFT 1.625, WIDTH.75 K-7000,K FRONT BRG COVER- PULL FRONT BRG COVER- PUSH FRONT BRG COVER- PUSH FRONT BRG COVER- PUSH FRONT BRG COVER- PUSH FRONT BRG COVER- PUSH FRONT BRG COVER- PUSH USE OIL SEAL 1 USE OIL SEAL 1 USE OIL SEAL 1 USE OIL SEAL 1 USE OR OIL SEAL 1 USE OIL SEAL USE OIL SEAL GASKET 1 K SCREW 4 5/16-18X C/S REAR BRG COVER SHIM QUANTITY AS REQUIRED K

6 Item SHIM QUANTITY AS REQUIRED K SHIM QUANTITY AS REQUIRED K SHIM QUANTITY AS REQUIRED K SHIM K X CAPSCREW 4 /8"-16X1" 26 K-919 BEARING KIT , SPEEDO ROTOR SPEEDO DRIVE GEAR 1 5 TEETH SPEEDO DRIVE GEAR 1 6 TEETH SPEEDO DRIVE GEAR 1 5 TEETH STUD 4 1/2"-20X2-5/16" S-1874,S SHIM QUANTITY AS REQUIRED K SHIM QUANTITY AS REQUIRED K SHIM QUANTITY AS REQUIRED K SHIM QUANTITY AS REQUIRED K SHIM K OIL SEAL OIL SEAL SHAFT 2.50, WIDTH.5 K-7000,K REAR BRG COVER USE OIL SEAL NO LONGER AVAILABLE USE OIL SEAL REAR BRG COVER USE OIL SEAL REAR BRG COVER USE OIL SEAL REAR BRG COVER USE OIL SEAL REAR BRG COVER USE OIL SEAL 1 K-708 REAR BRG COVER KIT USE OIL SEAL NOTE: PUSH-IN TYPE SPEEDO SENSOR 1 K-709 REAR BRG COVER KIT USE OIL SEAL NOTE: PUSH-IN TYPE SPEEDO SENSOR 1 S-700 REAR BRG COVER ASSY , USE OIL SEAL NOTE: SENSOR SEAL REQUIRED 1 S-701 REAR BRG COVER ASSY , USE OIL SEAL NOTE: SENSOR SEAL REQUIRED 2 86D8 NUT 86D08 4 1/2" WASHER 4 1/2" 6

7 Item NUT 21605,25656, /4" SENSOR SEAL 1 S-700,S SLEEVE MAGNET 1 S-192,S FITTING-45 DEGREE 11H FITTING-90 DEGREE 12H15 2 7

8 Group: COUNTERSHAFT ASSY /9 COUNTERSHAFT ASSY Item 1 K-4156 BEARING KIT (C/S FRONT) , SNAP RING 1 K DRIVE GEAR-CNTRSHFT TH GEAR-CNTRSHFT RD GEAR-CNTRSHFT ND GEAR-CNTRSHFT KEY 2 K COUNTERSHAFT 1 10 K-4157 BEARING KIT (C/S REAR) ,

9 Group: INPUT SHAFT /9 INPUT SHAFT Item INPUT SHAFT-1.50" PUSH IN/SHAFT- 1.75"PUSH/PULL IN/SHAFT- 1.50"PUSH/PULL INPUT SHAFT-1.50" PUSH INPUT SHAFT-1.50" PUSH 1 USE FRONT BRG COVER 1 USE 2147 OR FRONT BRG COVER 1 USE 2147 FRONT BRG COVER 1 USE FRONT BRG COVER 1 USE FRONT BRG COVER NO LONGER AVAILABLE 1 USE OR FRONT BRG COVER INPUT SHAFT-1.50" PUSH INPUT SHAFT-1.75" PUSH 2 K-415 BEARING KIT (INPUT SHAFT) 2 K-4154 BEARING KIT (INPUT SHAFT) 25417, " INPUT 1 USE OR FRONT BRG COVER 1 USE 2774 FRONT BRG COVER , ",1.75" & 1.50" INPUT BEARING 14 K-7000,K WASHER 1 K SNAP RING 1 K

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11 KITS & ASSEMBLIES Item K-2116 SHIM KIT 1 K-214 GASKET KIT 1 K-2144 SMALL PARTS KIT 1 K-421 SYNCHRONIZER KIT K K-479 SYNCHRONIZER KIT K K-919 BEARING KIT , K-7000 BASIC REBUILD KIT INPUT OUTPUT K-701 BASIC REBUILD KIT INPUT SHAFT K-708 REAR BRG COVER KIT K-709 REAR BRG COVER KIT K-7061 SHIFT LEVER HSG KIT ,402711,A K-7062 SHIFT LEVER HSG KIT 2080,402711,A S-1578 SHIFT LEVER ASSY - 1/2" 1 ALUMINUM HOUSING MEDIUM - LEVER HEIGHT -1/8" 1 ALUMINUM HOUSING HIGH - LEVER HEIGHT -1/2" 1 COMPLETE ASSY - ALUMINUM HOUSING HIGH - LEVER HEIGHT -1/2" 27-1/2" STRAIGHT LEVER - "BEND TO SUIT" /8" X 24 THREAD S-1827 SHIFT LEVER ASSY - 1/8" S COMPLETE ASSY - ALUMINUM HOUSING MEDIUM - LEVER HEIGHT -1/8" 27-1/2" STRAIGHT LEVER - "BEND TO SUIT" /8" X 24 THREAD S-1874 CASE ASSY S-192 CASE ASSY ,40102, S-1924 NO LONGER AVAILABLE S-700 REAR BRG COVER ASSY , S-701 REAR BRG COVER ASSY , S-7045 SHIFT LEVER ASSY 2-7/8" S-7077 SHIFT BAR HOUSING ASSY 1 COMPLETE ASSY - ALUMINUM HOUSING LOW - LEVER HEIGHT 2-7/8" " STRAIGHT LEVER - "BEND TO SUIT" /8" X 24 THREAD 2984, COMPLETE REVERSE SWITCH POSITION - RIGHT FRONT S-7085 SHIFT BAR HSG ASSY 4006, COMPLETE - W/NEUTRAL SWITCH PROVISION REVERSE SWITCH POISTION - RIGHT REAR 11

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13 Group: LEVER ASSY Height LA LEVER ASSY Item 1 K-7062 SHIFT LEVER HSG KIT 2080,402711,A ALUMINUM HOUSING HIGH - LEVER HEIGHT -1/2" PIN 2 FOR HSGS WITHOUT PIN SLEEVES 1

14 Item PIN 2 FOR HSGS WITH PIN SLEEVES K-7061,K-7062,K- 7065,S-1578,S- 1827,S SPRING S-1578,S-1827,S WASHER 1 S-1578,S-1827,S SHIFT LEVER 27-1/2" 1 USE WITH K-7062 STRAIGHT LEVER - "BEND TO SUIT" S GEAR SHIFT LEVER 1 USE WITH 2080 STRAIGHT LEVER - "BEND TO SUIT" SHIFT LEVER 27-1/2" 1 USE WITH K-7061 STRAIGHT LEVER - "BEND TO SUIT" SHIFT LEVER " 1 USE WITH A-6448 STRAIGHT LEVER - "BEND TO SUIT" S-1827 S DUST COVER 1 S-1578,S-1827,S GASKET 1 K-214,K-7061,K- 7062,K-7065,S- 1578,S-1827,S X-8C-604 CAPSCREW 4 /8"-16X1-1/4" SHIFT KNOB 1 /8"X24 THREAD S-1578,S K-7061 SHIFT LEVER HSG KIT ,402711,A K-7065 SHIFT LEVER HSG KIT ,402711,A ALUMINUM HOUSING MEDIUM - LEVER HEIGHT -1/8" 1 ALUMINUM HOUSING LOW - LEVER HEIGHT 2-7/8" 14

15 Group: MAINSHAFT ASSY /9 MS 42 MAINSHAFT ASSY Item 1 K-704 BEARING & RACE KIT 2582, SYNCHRONIZER CUP K A-6609 SYNCHRONIZER ASSY 4/5 A K CLUTCH HUB 4/ TH GEAR-MAINSHAFT BEARING 1 K-7000,K SNAP RING WASHER 1 K J06 STEEL BALL 2 /16" K RD GEAR-MAINSHAFT BEARING 2 K-7000,K

16 Item SYNCHRONIZER CUP 2 K A-6608 SYNCHRONIZER ASSY 2/ A K SNAP RING 1 K CLUTCH HUB 2/ ND GEAR-MAINSHAFT BEARING 2 K-7000,K RETAINER 1 K SPLIT WASHER 2 K ST GEAR-MAINSHAFT SLIDING CLUTCH MAINSHAFT REVERSE GEAR- MAINSHAFT WASHER 1 K K-919 BEARING KIT ,

17 MISCELLANEOUS Item 7120 SILICONE LUBE 1 8 OZ (26.59 CC)-FLEET SIZE ADHESIVE SEALANT CC (SINGLE APPLICATION SIZE) SEALANT 1 2 CC (SINGLE APPLICATION SIZE) SILICONE LUBE 1 4 CC (SINGLE APPLICATION SIZE) 7121 GASKET SEALANT 1 8 MILLILITER SIZE K THREAD ADHESIVE 1 10 MILLILITER SIZE K-7000,K

18 Group: REMOTE CONTROL Indicates part of item * * * Use Lockwire at these positions 1 Lever Height RCH REMOTE CONTROL Item NO LONGER AVAILABLE F100 PLUG 1" BUSHING 4 X-8C-604 CAPSCREW 4 /8"-16X1-1/4" BREATHER 1 USE WITH HOUSING ASSY BREATHER SHIFT FINGER SCREW WASHER SPRING 1 18

19 Item OIL SEAL GASKET 1 K-214,K-7061,K- 7062,K-7065,S- 1578,S-1827,S BOOT NO LONGER AVAILABLE 1 LEVER HEIGHT 5-1/8" 1 A-512 SHAFT & LEVER ASSY 1 LEVER HEIGHT 85MM (.5") 999 A-5497 NO LONGER AVAILABLE 1 LEVER HEIGHT 5-1/8" 19

20 Group: REVERSE IDLER GEAR ASSY /9 RI 42 REVERSE IDLER GEAR ASSY Item WASHER 2 K SPACER 1 K IDLER GEAR IDLER SHAFT SHAFT LOCK 1 25 X-8C-600 CAPSCREW /8"-16X1" BEARING 52 K-7000,K

21 Group: SHIFT BAR HOUSING * * * Neutral Switch Provision /9 SHIFT BAR HOUSING Item 1 A-654 SHIFT BAR HSG ASSY 2984, HOUSING ONLY REVERSE SWITCH POISTION - RIGHT FRONT 1 A-658 SHIFT BAR HSG ASSY 4006, HOUSING ONLY - W/NEUTRAL SWITCH PROVISION REVERSE SWITCH POISTION - RIGHT REAR GASKET 1 K-214,S-7077,S J14 STEEL BALL 10 7/16" - REVERSE SWITCH 10J14 STEEL BALL 1 7/16" - W/NEUTRAL SWITCH PROVISION SPRING PLUG 1" GASKET 1 K SPACER SPRING PLUNGER CA PLUG 1 9/ PLUG /16-18, THREADED 21

22 Item 11 X-8C-600 CAPSCREW /8"-16X1" BALL RETAINER- REVERSE LIFTING EYE GASKET 1 K-214,S-7077,S PLUG S GASKET 1 S BALL RETAINER- NEUTRAL CAPSCREW 4 /8"-16X1" - USE W/ RETAINER SHIFT BAR RETAINER YOKE BAR 1ST/REV 1 USE W/2984, OR A-654 HOUSING YOKE BAR 1ST/REV 1 USE W/4006, OR A- 658 HOUSING YOKE BAR 2ND/RD YOKE BAR 4TH/5TH PIN 2 W/NEUTRAL SWITCH PROVISION PIN 1 REVERSE SWITCH SHIFT BLOCK 1ST/REV J1818 PIN 2 28 A-6146 YOKE ASSY 2ND/RD A-6145 YOKE ASSY 4TH/5TH SHIFT YOKE 1ST/REV INSERT - YOKE PAD 4 A-6145,A-6146,K JM6028 PIN 2 1JM528 PIN S-7077 SHIFT BAR HOUSING ASSY 2984, COMPLETE REVERSE SWITCH POSITION - RIGHT FRONT 999 S-7085 SHIFT BAR HSG ASSY 4006, COMPLETE - W/NEUTRAL SWITCH PROVISION REVERSE SWITCH POISTION - RIGHT REAR 22

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