Illustrated Parts List

Transcription

1 More time on the road Illustrated s List FS-5205B November 2012

2 Contents How To Use The Illustrated s List... CASE... 5 COUNTERSHAFT ASSY... 8 INPUT SHAFT KITS & ASSEMBLIES LEVER ASSY... 1 MAINSHAFT ASSY MISCELLANEOUS REMOTE CONTROL REVERSE IDLER GEAR ASSY SHIFT BAR HOUSING

3 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used

4 Group: CASE * *Used w/push Type (Fork) Clutch Housing ** OEM Supplied Rear Bearing Cover Options Mechanical Magnetic "Threaded" Magnetic "Push In" 56 ** ** 5 Single Pick-Up (2-Pin) Dual Pick-Up (4-Pin) 00181D

5 CASE Item 1 S-1922 CASE ASSY METRIC BOSS HOLES 2 A-5205 CLUTCH HSG ASSY #2 ALUMINUM, BELOW CENTER LINE PUSH TYPE 2 A-564 CLUTCH HSG ASSY 2726,1626,1627,A - 562,A #2 ALUMINUM, ABOVE CENTER LINE PULL TYPE 2 A-5751 CLUTCH HSG ASSY #2 ALUMINUM, BELOW CENTER LINE PUSH TYPE 2 A-751 CLUTCH HSG ASSY #2 ALUMINUM, PUSH TYPE (FORK) PTO COVER GASKET 2 K CAPSCREW 12 /8"-16X5/8" 6 X PIPE PLUG X X PIPE PLUG X X /4" MAGNETIC PLUG SNAP RING 1 K H25 FITTING-STRAIGHT FITTING-45 DEGREE 11H OIL SEAL SHAFT 1.87, WIDTH.75, OD 2.68 K-702,K OIL SEAL SHAFT 1.87, WIDTH.75 K-702,K OIL SEAL SHAFT 1.625, WIDTH.75 K-702,K FRONT BRG COVER- PULL FRONT BRG COVER- PUSH FRONT BRG COVER- PUSH FRONT BRG COVER- PULL FRONT BRG COVER- PUSH FRONT BRG COVER- PUSH FRONT BRG COVER- PUSH USE OIL SEAL 1 USE OIL SEAL 1 USE OIL SEAL 1 USE OIL SEAL 1 USE OR OIL SEAL 1 USE OIL SEAL USE OIL SEAL SHIM QUANTITY AS REQUIRED K

6 Item SHIM QUANTITY AS REQUIRED K SHIM QUANTITY AS REQUIRED K SHIM QUANTITY AS REQUIRED K SHIM SCREW 4 5/16-18X SHIM QUANTITY AS REQUIRED K SHIM QUANTITY AS REQUIRED K SHIM QUANTITY AS REQUIRED K SHIM QUANTITY AS REQUIRED K SHIM NO LONGER AVAILABLE G416H SCREW 2 1/4"-20X1" 25 X PIPE PLUG BEARING RETAINER 1 28 X-8C-604 CAPSCREW 4 /8"-16X1-1/4" SNAP RING 1 K-702,K SPEEDO ROTOR 1 16 TEETH OUTPUT SPEEDO DRIVE GEAR 1 6 TEETH OUTPUT GASKET K-700,K-7041,K REAR BRG COVER 1 SLEEVE THREAD AT RBC - 1"X20 USE OIL SEAL 4 K-7041 REAR BRG COVER KIT X BRAKE USE OIL SEAL NOTE: PUSH-IN TYPE SPEEDO SENSOR 4 K-7042 REAR BRG COVER KIT USE OIL SEAL NOTE: PUSH-IN TYPE SPEEDO SENSOR 4 S-70 REAR BRG COVER ASSY 241, X BRAKE USE 2484 OR OIL SEAL NOTE: SENSOR SEAL REQUIRED 4 S-704 REAR BRG COVER ASSY 21557, USE 2484 OR OIL SEAL NOTE: SENSOR SEAL REQUIRED STUD 4 1/2"-20X2-5/16" S WASHER 4 1/2" 7 86D8 NUT 86D08 4 1/2" OIL SEAL 1 SHAFT 2.505, WIDTH.4 K-702,K-70 6

7 Item OIL SEAL 1 SHAFT 2.75, WIDTH.5 K-702,K OIL SEAL 1 SHAFT 2.75, WIDTH.5 K-702,K OIL SEAL , SHAFT 2.50, WIDTH NUT 21605,25656, /4" COVER A-5205,A-564,A- 5751,A MAGNET 1 S X LOCKWASHER 4 5/8" 4 X CAPSCREW 1C /8"-11X2-1/4" 44 X--400 LOCKWASHER 4E04 2 1/4" 45 1C408 CAPSCREW 2 1/4" BUSHING 4 A-564,A BUSHING 2 USED W/A-5205 A SENSOR SEAL 1 S-70,S LIFTING EYE BEARING RETAINER 1 51 X CAPSCREW 4 /8"-16X1" GASKET 1 K K-454 SPEED SENSOR KIT A - 698,A SINGLE PICK-UP (2 PIN) 54 K-455 SPEED SENSOR KIT, DUAL A ,A DUAL PICK-UP (4 PIN) O- RING 1 K-7041,K X-8C-409 CAPSCREW 1 1/4"-20X5/8" (RETAINER FOR SENSOR) COVER 1 USED ON LEFT OR RIGHT SIDE 58 X--400 LOCKWASHER 4E04 2 1/4" 59 1C408 CAPSCREW 2 1/4"-20 7

8 Group: COUNTERSHAFT ASSY Latest Design /9 CS 52 COUNTERSHAFT ASSY Item 1 K-859 COUNTERSHAFT BRG KIT , SNAP RING 1 K DRIVE GEAR-CNTRSHFT TH GEAR-CNTRSHFT 1 8

9 Item COUNTERSHAFT 1 9

10 Group: INPUT SHAFT /9 INPUT SHAFT Item INPUT SHAFT-1.50" PUSH INPUT SHAFT-1.50" PUSH INPUT SHAFT-1.75" PUSH INPUT SHAFT-1.50" PUSH INPUT SHAFT-1.50" PUSH IN/SHAFT-1.75" PUSH/PULL IN/SHAFT-1.75" PUSH/PULL 2 K-415 BEARING KIT (INPUT SHAFT) 2 K-4154 BEARING KIT (INPUT SHAFT) 1 USE 275 OR FRONT BRG COVER 1 USE FRONT BRG COVER 1 USE FRONT BRG COVER 1 USE 2558 FRONT BRG COVER 1 USE FRONT BRG COVER 1 USE 2147 OR FRONT BRG COVER 1 USE 2147 OR FRONT BRG COVER 25417, " INPUT , ",1.75" & 1.50" INPUT BEARING 14 K-702,K WASHER 1 K SNAP RING 1 K

11 KITS & ASSEMBLIES Item K-200 PIN & BUSHING KIT 1 K-2119 SHIM KIT 1 K-89 CLUTCH/BAR REPL KIT 25607, K-421 SYNCHRONIZER KIT K K-479 SYNCHRONIZER KIT K K-859 COUNTERSHAFT BRG KIT , K-700 GASKET KIT 1 K-702,K-70 K-701 SMALL PARTS KIT 1 K-702 BASIC REBUILD KIT 1 FOR UNITS W/1.50" INPUT SHAFT K-70 BASIC REBUILD KIT 1 FOR UNITS W/1.75" INPUT SHAFT K-7041 REAR BRG COVER KIT K-7042 REAR BRG COVER KIT K-7056 SHIFT LEVER HSG KIT CAST IRON HOUSING LOW - LEVER HEIGHT 2-7/8" K-7057 SERVICE LEVER KIT - 1/2" K-7058 SERVICE LEVER KIT - 1/8" K-7059 SERVICE LEVER KIT 2-7/8" K-7061 SHIFT LEVER HSG KIT ,402711,A K-7062 SHIFT LEVER HSG KIT 2080,402711,A K-7065 SHIFT LEVER HSG KIT ,402711,A K-7067 ISOLATED SHIFT LEVER KIT 1 HIGH - LEVER HEIGHT -1/2" NOTE: REQUIRES EXISTING LEVER TO BE CUT AND WELDED (INSTRUCTIONS INCLUDED) 1 MEDIUM - LEVER HEIGHT -1/8" NOTE: REQUIRES EXISTING LEVER TO BE CUT AND WELDED (INSTRUCTIONS INCLUDED) 1 LOW - LEVER HEIGHT 2-7/8" NOTE: REQUIRES EXISTING LEVER TO BE CUT AND WELDED (INSTRUCTIONS INCLUDED) 1 ALUMINUM HOUSING MEDIUM - LEVER HEIGHT -1/8" 1 ALUMINUM HOUSING HIGH - LEVER HEIGHT -1/2" 1 ALUMINUM HOUSING LOW - LEVER HEIGHT 2-7/8" 1 29-/4" STRAIGHT LEVER - "BEND TO SUIT" 1/2" X 1 THREAD K-7069 REMOTE CONTROL KIT A LEVER HEIGHT 85MM (.5") 11

12 Item S-1578 SHIFT LEVER ASSY - 1/2" S-1697 ISOLATOR LVR ASSY - 1/2" S-1821 ISOLATOR LVR ASSY - 1/8" S-1827 SHIFT LEVER ASSY - 1/8" 1 COMPLETE ASSY - ALUMINUM HOUSING HIGH - LEVER HEIGHT -1/2" 27-1/2" STRAIGHT LEVER - "BEND TO SUIT" /8" X 24 THREAD 1 HIGH - LEVER HEIGHT -1/2" 1 MEDIUM - LEVER HEIGHT -1/8" S COMPLETE ASSY - ALUMINUM HOUSING MEDIUM - LEVER HEIGHT -1/8" 27-1/2" STRAIGHT LEVER - "BEND TO SUIT" /8" X 24 THREAD S-1922 CASE ASSY METRIC BOSS HOLES S-7015 ISOLATOR LVR ASSY 2-7/8" 1 LOW - LEVER HEIGHT 2-7/8" S-70 REAR BRG COVER ASSY 241, S-704 REAR BRG COVER ASSY 21557, S-7045 SHIFT LEVER ASSY 2-7/8" S-706 SERVICE LVR ASSY - 1/8" S-7064 SERVICE LVR ASSY 2-7/8" S-7065 SERVICE LVR ASSY - 1/2" 1 COMPLETE ASSY - ALUMINUM HOUSING LOW - LEVER HEIGHT 2-7/8" " STRAIGHT LEVER - "BEND TO SUIT" /8" X 24 THREAD 1 MEDIUM - LEVER HEIGHT -1/8" NOTE: REQUIRES EXISTING LEVER TO BE CUT AND WELDED (INSTRUCTIONS INCLUDED) 1 LOW - LEVER HEIGHT 2-7/8" NOTE: REQUIRES EXISTING LEVER TO BE CUT AND WELDED (INSTRUCTIONS INCLUDED) 1 HIGH - LEVER HEIGHT -1/2" NOTE: REQUIRES EXISTING LEVER TO BE CUT AND WELDED (INSTRUCTIONS INCLUDED) S-7082 SHIFT BAR HSG ASSY 25626, COMPLETE REVERSE SWITCH POSITION - RIGHT FRONT S-7087 SHIFT BAR HSG ASSY 4009, COMPLETE - W/NEUTRAL SWITCH PROVISION REVERSE SWITCH POISTION - RIGHT REAR S-7090 SHIFT LEVER ASSY - 1/2" 1 COMPLETE ASSY - ALUMINUM HOUSING HIGH - LEVER HEIGHT -1/2" " STRAIGHT LEVER - "BEND TO SUIT" /8" X 24 THREAD 12

13 Transmission Group: LEVER ASSY Eaton Fu ler Length Length Height Height LA LEVER ASSY Item 1 K-7062 SHIFT LEVER HSG KIT 2080,402711,A ALUMINUM HOUSING HIGH - LEVER HEIGHT -1/2" PIN 2 FOR HSGS WITHOUT PIN SLEEVES 1

14 Item PIN 2 FOR HSGS WITH PIN SLEEVES K-7056,K-7061,K- 7062,K-7065,S- 1578,S-1697,S- 1821,S-1827,S- 7015,S-7045,S- 706,S-7064,S- 7065,S SPRING S-1578,S-1697,S- 1821,S-1827,S- 7015,S-7045,S- 706,S-7064,S- 7065,S SPRING 1 USE W/CAST IRON SHIFT LEVER HOUSING WASHER 1 S-1578,S-1697,S- 1821,S-1827,S- 7015,S-7045,S- 706,S-7064,S- 7065,S SHIFT LEVER 27-1/2" 1 USE WITH HIGH TOWER 27-1/2" STRAIGHT LEVER - "BEND TO SUIT" /8" X 24 THREAD SHIFT LEVER " 1 USE WITH HIGH TOWER " STRAIGHT LEVER - "BEND TO SUIT" /8" X 24 THREAD S-1578 S SHIFT LEVER 1-1/2" 1 USE WITH MEDIUM TOWER 1-1/2" STRAIGHT LEVER - "BEND TO SUIT" /8" X 24 THREAD SHIFT LEVER 27-1/2" 1 USE WITH MEDIUM TOWER 27-1/2" STRAIGHT LEVER - "BEND TO SUIT" /8" X 24 THREAD SHIFT LEVER " 1 USE WITH LOW TOWER " STRAIGHT LEVER - "BEND TO SUIT" /8" X 24 THREAD S-1827 S DUST COVER 1 S-1578,S-1697,S- 1821,S-1827,S- 7015,S-7045,S- 706,S-7064,S- 7065,S GASKET 1 K-700,K-7056,K- 7057,K-7058,K- 7059,K-7061,K- 7062,K-7065,K- 7069,S-1578,S- 1697,S-1821,S- 1827,S-7015,S- 7045,S-706,S- 7064,S-7065,S X-8C-604 CAPSCREW 4 /8"-16X1-1/4" SHIFT KNOB 1 /8"X24 THREAD S-1578,S-7045,S

15 Item 10 K-7061 SHIFT LEVER HSG KIT ,402711,A ALUMINUM HOUSING MEDIUM - LEVER HEIGHT -1/8" 11 K-7056 SHIFT LEVER HSG KIT CAST IRON HOUSING LOW - LEVER HEIGHT 2-7/8" 11 K-7065 SHIFT LEVER HSG KIT ,402711,A STUB, SHIFT LEVER - 1/8" STUB, SHIFT LEVER - 1/2" STUB, SHIFT LEVER 2-7/8" 1 ALUMINUM HOUSING LOW - LEVER HEIGHT 2-7/8" 1 MEDIUM - LEVER HEIGHT -1/8" K-7058,S-1821,S HIGH - LEVER HEIGHT -1/2" K-7057,S-1697,S LOW - LEVER HEIGHT 2-7/8" K-7059,S-7015,S K-200 PIN & BUSHING KIT 1 14 X-9-50 NUT 1 K X SCREW 1 K BUSHING 2 K-200,K-7057,K- 7058,K-7059,S- 706,S-7064,S K-7057 SERVICE LEVER KIT - 1/2" 17 K-7058 SERVICE LEVER KIT - 1/8" 17 K-7059 SERVICE LEVER KIT 2-7/8" 18 S-1697 ISOLATOR LVR ASSY - 1/2" 18 S-1821 ISOLATOR LVR ASSY - 1/8" 18 S-7015 ISOLATOR LVR ASSY 2-7/8" 19 S-706 SERVICE LVR ASSY - 1/8" 19 S-7064 SERVICE LVR ASSY 2-7/8" 1 HIGH - LEVER HEIGHT -1/2" NOTE: REQUIRES EXISTING LEVER TO BE CUT AND WELDED (INSTRUCTIONS INCLUDED) 1 MEDIUM - LEVER HEIGHT -1/8" NOTE: REQUIRES EXISTING LEVER TO BE CUT AND WELDED (INSTRUCTIONS INCLUDED) 1 LOW - LEVER HEIGHT 2-7/8" NOTE: REQUIRES EXISTING LEVER TO BE CUT AND WELDED (INSTRUCTIONS INCLUDED) 1 HIGH - LEVER HEIGHT -1/2" 1 MEDIUM - LEVER HEIGHT -1/8" 1 LOW - LEVER HEIGHT 2-7/8" 1 MEDIUM - LEVER HEIGHT -1/8" NOTE: REQUIRES EXISTING LEVER TO BE CUT AND WELDED (INSTRUCTIONS INCLUDED) 1 LOW - LEVER HEIGHT 2-7/8" NOTE: REQUIRES EXISTING LEVER TO BE CUT AND 15

16 Item WELDED (INSTRUCTIONS INCLUDED) 19 S-7065 SERVICE LVR ASSY - 1/2" 20 K-7067 ISOLATED SHIFT LEVER KIT 1 HIGH - LEVER HEIGHT -1/2" NOTE: REQUIRES EXISTING LEVER TO BE CUT AND WELDED (INSTRUCTIONS INCLUDED) 1 29-/4" STRAIGHT LEVER - "BEND TO SUIT" 1/2" X 1 THREAD LEVER GRIP 1 1/2"X1 THREAD K S-256 ROADRANGER VALVE ASSY A X NUT 1 1/2"X1 THREAD 24 S-1578 SHIFT LEVER ASSY - 1/2" 24 S-1827 SHIFT LEVER ASSY - 1/8" 24 S-7045 SHIFT LEVER ASSY 2-7/8" 24 S-7090 SHIFT LEVER ASSY - 1/2" 1 COMPLETE ASSY - ALUMINUM HOUSING HIGH - LEVER HEIGHT -1/2" 27-1/2" STRAIGHT LEVER - "BEND TO SUIT" /8" X 24 THREAD S COMPLETE ASSY - ALUMINUM HOUSING MEDIUM - LEVER HEIGHT -1/8" 27-1/2" STRAIGHT LEVER - "BEND TO SUIT" /8" X 24 THREAD 1 COMPLETE ASSY - ALUMINUM HOUSING LOW - LEVER HEIGHT 2-7/8" " STRAIGHT LEVER - "BEND TO SUIT" /8" X 24 THREAD 1 COMPLETE ASSY - ALUMINUM HOUSING HIGH - LEVER HEIGHT -1/2" " STRAIGHT LEVER - "BEND TO SUIT" /8" X 24 THREAD 16

17 Group: MAINSHAFT ASSY /9 MAINSHAFT ASSY Item 1 K-704 BEARING & RACE KIT 2582, SYNCHRONIZER CUP K A-6609 SYNCHRONIZER ASSY 4/5 A K CLUTCH HUB 4/ K-0 6 K-0 4TH GEAR- REPLACEMENT KIT BEARING 1 K-702,K SNAP RING 1 K WASHER K J06 STEEL BALL 2 /16" K

18 Item RD GEAR-MAINSHAFT BEARING K-702,K SYNCHRONIZER CUP 2 K A-6608 SYNCHRONIZER ASSY 2/ A K MAINSHAFT OUTPUT ND GEAR-MAINSHAFT SPLIT WASHER 2 K RETAINER 1 K REVERSE GEAR- MAINSHAFT CLUTCH HUB 1/REV SNAP RING 1 K SLIDING CLUTCH 1 K K-89 CLUTCH/BAR REPL KIT 25607, BEARING 1 K-702,K ST GEAR-MAINSHAFT SPLIT WASHER 2 K RETAINER 1 K K-4162 BEARING KIT (OUTPUT SHAFT) 27227,

19 MISCELLANEOUS Item 7120 SILICONE LUBE 1 8 OZ (26.59 CC)-FLEET SIZE ADHESIVE SEALANT CC (SINGLE APPLICATION SIZE) SEALANT 1 2 CC (SINGLE APPLICATION SIZE) SILICONE LUBE 1 4 CC (SINGLE APPLICATION SIZE) 7121 GASKET SEALANT 1 8 MILLILITER SIZE K THREAD ADHESIVE 1 10 MILLILITER SIZE K-702,K-70 19

20 Group: REMOTE CONTROL Indicates part of item * * * Use Lockwire at these positions 1 Lever Height RCH REMOTE CONTROL Item CONTROL HOUSING ASSY 22115, F100 PLUG 1" BUSHING 4 X-8C-604 CAPSCREW 4 /8"-16X1-1/4" BREATHER SHIFT FINGER SCREW OIL SEAL GASKET 1 K-700,K-7056,K- 7057,K-7058,K- 7059,K-7061,K- 20

21 Item 7062,K-7065,K- 7069,S-1578,S- 1697,S-1821,S- 1827,S-7015,S- 7045,S-706,S- 7064,S-7065,S BOOT 1 1 A-512 SHAFT & LEVER ASSY 1 LEVER HEIGHT 85MM (.5") 999 K-7069 REMOTE CONTROL KIT A LEVER HEIGHT 85MM (.5") 21

22 Group: REVERSE IDLER GEAR ASSY /9 REVERSE IDLER GEAR ASSY Item WASHER 2 K SPACER K BEARING 52 K-702,K IDLER GEAR IDLER SHAFT SHAFT LOCK 1 7 X-8C-600 CAPSCREW /8"-16X1" 22

23 Group: SHIFT BAR HOUSING * * * Neutral Switch Provision /9 SBH 52 SHIFT BAR HOUSING Item 1 A-655 SHIFT BAR HSG ASSY 25626, HOUSING ONLY REVERSE SWITCH POSITION - RIGHT FRONT 1 A-659 SHIFT BAR HSG ASSY 4009, HOUSING ONLY - W/NEUTRAL SWITCH PROVISION REVERSE SWITCH POSITION - RIGHT REAR GASKET 1 K-700,S-7082,S J14 STEEL BALL 11 7/16" - HOUSING W/REVERSE SWITCH ONLY 10J14 STEEL BALL 14 7/16"-HOUSING W/NEUTRAL SWITCH PROVISION SPRING PLUG 1" GASKET 1 K SPACER SPRING REVERSE PLUNGER CA PLUG 1 9/ PLUG /16-18, THREADED 2

24 Item 11 X-8C-600 CAPSCREW /8"-16X1" BALL RETAINER- REVERSE LIFTING EYE NO LONGER AVAILABLE GASKET 1 K-700,S-7082,S PLUG S GASKET 1 S BALL RETAINER- NEUTRAL JM6028 PIN CAPSCREW 4 /8"-16X1" SHIFT BAR RETAINER 1 FRONT SHIFT BAR RETAINER 1 REAR YOKE BAR 1ST/REV 1 USE W/25626, OR A-655 HOUSING YOKE BAR 1ST/REV 1 USE W/4009, OR A- 659 HOUSING YOKE BAR 2ND/RD YOKE BAR 4TH/5TH YOKE BAR 1ST/REV 1 K K-89 CLUTCH/BAR REPL KIT 25607, J1818 PIN SPACER 1 FRONT SPACER 2 REAR SHIFT BLOCK 1ST/REV REVERSE BLOCK ACTUATOR PIN SPRING YOKE 1ST/REV PIN 1 HOUSING W/REVERSE SWITCH ONLY PIN 2 HOUSING W/NEUTRAL SWITCH PROVISION 24

25 Item 8 A-6226 YOKE 2ND/RD A-6225 YOKE 4TH/5TH INSERT - YOKE PAD 4 A-6225,A S-7082 SHIFT BAR HSG ASSY 25626, COMPLETE REVERSE SWITCH POSITION - RIGHT FRONT 999 S-7087 SHIFT BAR HSG ASSY 4009, COMPLETE - W/NEUTRAL SWITCH PROVISION REVERSE SWITCH POISTION - RIGHT REAR 25

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