Illustrated Parts List

Transcription

1 More time on the road Illustrated s List FS-5005A November 2012

2 Contents How To Use The Illustrated s List... CASE... 4 COUNTERSHAFT ASSY... 8 INPUT SHAFT KITS & ASSEMBLIES LEVER ASSY MAINSHAFT ASSY MISCELLANEOUS REMOTE CONTROL REVERSE IDLER GEAR ASSY SHIFT BAR HOUSING

3 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used

4 Group: CASE CASE Item 1 S-1911 CASE ASSY S-1922 CASE ASSY METRIC BOSS HOLES CLUTCH HSG ASSY #2 PUSH-IRON W/10H25 FITTINGS 2 A-5205 CLUTCH HSG ASSY #2 ALUMINUM, BELOW CENTER LINE PUSH TYPE 2 A-564 CLUTCH HSG ASSY 2726,1626,1627,A - 562,A #2 ALUMINUM, ABOVE CENTER LINE PULL TYPE 2 A-5751 CLUTCH HSG ASSY #2 ALUMINUM, BELOW CENTER LINE PUSH TYPE 2 A-751 CLUTCH HSG ASSY #2 ALUMINUM, PUSH TYPE (FORK) 4

5 Item PTO COVER GASKET 2 K CAPSCREW 12 /8"-16X5/8" 6 X PIPE PLUG X X PIPE PLUG X X /4" MAGNETIC PLUG 1 K SNAP RING 1 K H25 FITTING-STRAIGHT FITTING-45 DEGREE 11H OIL SEAL SHAFT 1.87, WIDTH.75, OD 2.68 K OIL SEAL SHAFT 1.87, WIDTH.75 K OIL SEAL SHAFT 1.625, WIDTH.75 K-2121,K FRONT BRG COVER- PULL FRONT BRG COVER- PUSH FRONT BRG COVER- PUSH FRONT BRG COVER- PULL FRONT BRG COVER- PUSH FRONT BRG COVER- PUSH FRONT BRG CVR- PUSH/PULL USE OIL SEAL 1 USE OIL SEAL 1 USE OIL SEAL 1 USE OIL SEAL 1 USE OR OIL SEAL 1 USE OIL SEAL USE OIL SEAL SHIM QUANTITY AS REQUIRED SHIM QUANTITY AS REQUIRED SHIM QUANTITY AS REQUIRED SHIM QUANTITY AS REQUIRED SHIM SCREW 4 5/16-18X SHIM QUANTITY AS REQUIRED SHIM QUANTITY AS REQUIRED SHIM QUANTITY AS REQUIRED SHIM QUANTITY AS REQUIRED 5

6 Item SHIM NO LONGER AVAILABLE G416H SCREW 2 1/4"-20X1" 25 X PIPE PLUG BEARING RETAINER 1 28 X-8C-604 CAPSCREW 4 /8"-16X1-1/4" SNAP RING 1 K-2121,K-2122,K SPEEDO ROTOR 1 16 TEETH OUTPUT SPEEDO DRIVE GEAR 1 6 TEETH OUTPUT GASKET K-2085,K-7041,K REAR BRG COVER 1 USE OIL SEAL 4 K-7041 REAR BRG COVER KIT USE OIL SEAL NOTE: PUSH-IN TYPE SPEEDO SENSOR 4 K-7042 REAR BRG COVER KIT USE OIL SEAL NOTE: PUSH-IN TYPE SPEEDO SENSOR 4 S-702 NLA-REAR BRG COVER ASSY 2247, USE OIL SEAL NOTE: SENSOR SEAL REQUIRED 4 S-70 REAR BRG COVER ASSY 241, USE 2484 OR OIL SEAL NOTE: SENSOR SEAL REQUIRED 4 S-704 REAR BRG COVER ASSY 21557, USE 2484 OR OIL SEAL NOTE: SENSOR SEAL REQUIRED STUD 4 1/2"-20X2-5/16" S WASHER 4 1/2" 7 86D8 NUT 86D08 4 1/2" OIL SEAL 1 SHAFT 2.505, WIDTH OIL SEAL 1 SHAFT 2.75, WIDTH.5 K-2121,K OIL SEAL 1 SHAFT 2.75, WIDTH.5 K-2121,K OIL SEAL , SHAFT 2.50, WIDTH NUT 21605,25656, /4" COVER A-5205,A-564,A- 5751,A MAGNET 1 S-1911,S X LOCKWASHER 4 5/8" 4 X CAPSCREW 1C /8"-11X2-1/4" 6

7 Item 44 X--400 LOCKWASHER 4E04 2 1/4" 45 1C408 CAPSCREW 2 1/4" BUSHING 4 A-564,A BUSHING 2 A SLEEVE SENSOR SEAL 1 S-702,S-70,S LIFTING EYE BEARING RETAINER 1 51 X CAPSCREW 4 /8"-16X1" GASKET 1 K

8 Group: COUNTERSHAFT ASSY Latest Design /9 CS 52 COUNTERSHAFT ASSY Item 1 K-859 COUNTERSHAFT BRG KIT , SNAP RING 1 A-626,K DRIVE GEAR-CNTRSHFT 1 A A-626 COUNTERSHAFT ASSY 1 8

9 Item TH GEAR-CNTRSHFT 1 A A-626 COUNTERSHAFT ASSY COUNTERSHAFT 1 A A-626 COUNTERSHAFT ASSY 1 9

10 Group: INPUT SHAFT /9 INPUT SHAFT Item INPUT SHAFT-1.50" PUSH 1 USE FRONT BRG COVER NO LONGER AVAILABLE 1 USE 2558 FRONT BRG COVER INPUT SHAFT-1.50" PUSH INPUT SHAFT-1.75" PUSH IN/SHAFT-1.75" PUSH/PUL 1 USE 2558 OR FRONT BRG COVER 1 USE 2557 FRONT BRG COVER 1 USE 2147 OR FRONT BRG COVER NO LONGER AVAILABLE 1 USE FRONT BRG COVER INPUT SHAFT-1.50" PUSH 2 K-415 BEARING KIT (INPUT SHAFT) 2 K-4154 BEARING KIT (INPUT SHAFT) 25417, " INPUT 1 USE FRONT BRG COVER , ",1.75" & 1.50" INPUT BEARING 14 K-2121,K-2122,K WASHER 1 K SNAP RING 1 K

11 KITS & ASSEMBLIES Item K-2085 GASKET KIT 1 K-2121,K-2122,K- 212 K-211 SYNCHRONIZER KIT 1 K-2114 SYNCHRONIZER KIT 1 K-2121 BASIC REBUILD KIT 1 FOR UNITS W/1.50" INPUT SHAFT & 2.00" MAINSHAFT K-2122 BASIC REBUILD KIT 1 FOR UNITS W/1.50" INPUT SHAFT & 1.75" MAINSHAFT FOR UNITS W/1.75" INPUT SHAFT & 1.75" MAINSHAFT, IN ADDITION TO K YOU MUST ORDER ONE 25417, & FOR 2.50" COVER BORE DIAMETER OR FOR 2.678" COVER BORE DIAMETER K-212 BASIC REBUILD KIT 1 FOR UNITS W/1.75" INPUT SHAFT & 2.00" MAINSHAFT K-212 SMALL PARTS KIT 1 K-2291 MAINSHAFT KIT SPLINE K-229 MAINSHAFT KIT SPLINE K-2294 MAINSHAFT KIT SPLINE K-859 COUNTERSHAFT BRG KIT , K-7041 REAR BRG COVER KIT K-7042 REAR BRG COVER KIT K-7062 SHIFT LEVER HSG KIT 2080,402711,A S-164 SHIFT LEVER ASSY- HIGH 1 ALUMINUM HOUSING HIGH - LEVER HEIGHT -1/2" 1 S-1911 CASE ASSY S-1922 CASE ASSY METRIC BOSS HOLES S-702 NLA-REAR BRG COVER ASSY 2247, S-70 REAR BRG COVER ASSY 241, S-704 REAR BRG COVER ASSY 21557,

12 Group: LEVER ASSY Heigh /9 Tur LEVER ASSY Item 1 K-7062 SHIFT LEVER HSG KIT 2080,402711,A ALUMINUM HOUSING HIGH - LEVER HEIGHT -1/2" PIN 2 FOR HSGS WITHOUT PIN SLEEVES 12

13 Item PIN 2 FOR HSGS WITH PIN SLEEVES K-7062,S SPRING S WASHER 1 S SHIFT LEVER 1 USE WITH K-7062 STRAIGHT LEVER - "BEND TO SUIT" S DUST COVER 1 S GASKET 1 K-2085,K X-8C-604 CAPSCREW 4 /8"-16X1-1/4" SHIFT KNOB 1 /8"X24 THREAD S-164 1

14 Group: MAINSHAFT ASSY /9 MAINSHAFT ASSY Item 1 K-704 BEARING & RACE KIT 2582, SYNCHRONIZER CUP 2 K A-5401 SYNCHRONIZER ASSY 4/5 1 K CLUTCH HUB 4/ K-2291,K-229,K TH GEAR-MAINSHAFT BEARING 1 K-2121,K-2122,K SNAP RING 1 K-212,K-2291,K- 229,K WASHER K-212,K-2291,K- 229,K

15 Item 10 10J06 STEEL BALL 2 /16" K RD GEAR-MAINSHAFT BEARING K-2121,K-2122,K SYNCHRONIZER CUP 1 K A-569 SYNCHRONIZER ASSY 2/ A A K MAINSHAFT SPLINE K MAINSHAFT SPLINE K MAINSHAFT SPLINE K K-2291 MAINSHAFT KIT SPLINE 15 K-229 MAINSHAFT KIT SPLINE 15 K-2294 MAINSHAFT KIT SPLINE ND GEAR-MAINSHAFT SPLIT WASHER 2 K RETAINER 1 K REVERSE GEAR- MAINSHAFT CLUTCH HUB 1/REV SNAP RING 1 K SLIDING CLUTCH SPACER 2 K ST GEAR-MAINSHAFT SPLIT WASHER 2 K RETAINER 1 K K-4162 BEARING KIT (OUTPUT SHAFT) 27227, BEARING 88 K-2121,K-2122,K

16 MISCELLANEOUS Item 7120 SILICONE LUBE 1 8 OZ (26.59 CC)-FLEET SIZE ADHESIVE SEALANT CC (SINGLE APPLICATION SIZE) SEALANT 1 2 CC (SINGLE APPLICATION SIZE) SILICONE LUBE 1 4 CC (SINGLE APPLICATION SIZE) 7121 GASKET SEALANT 1 8 MILLILITER SIZE 7122 THREAD ADHESIVE 1 10 MILLILITER SIZE K-2121,K-2122,K

17 Group: REMOTE CONTROL Indicates part of item * * * Use Lockwire at these positions 1 Lever Height RCH REMOTE CONTROL Item NO LONGER AVAILABLE CONTROL HOUSING ASSY F100 PLUG 1" BUSHING 4 X-8C-604 CAPSCREW 4 /8"-16X1-1/4" BREATHER NO LONGER AVAILABLE SCREW WASHER SPRING 1 17

18 Item OIL SEAL GASKET 1 K-2085,K BOOT NO LONGER AVAILABLE 1 LEVER HEIGHT 5-1/8" 1 A-527 SHAFT & LEVER ASSY 1 LEVER HEIGHT -/4" 1 A-5797 NO LONGER AVAILALBE A-599 NO LONGER AVAILABLE 1 LEVER HEIGHT -/4" 999 A-5795 NO LONGER AVAILABLE 1 18

19 Group: REVERSE IDLER GEAR ASSY /9 REVERSE IDLER GEAR ASSY Item WASHER 2 K SPACER K BEARING 52 K-2121,K-2122,K IDLER GEAR IDLER SHAFT SHAFT LOCK 1 7 X-8C-600 CAPSCREW /8"-16X1" 19

20 Group: SHIFT BAR HOUSING * * * Neutral Switch Provision /9 SBH 52 SHIFT BAR HOUSING Item 1 A-655 SHIFT BAR HSG ASSY 25626, HOUSING ONLY REVERSE SWITCH POSITION - RIGHT FRONT GASKET 1 K J14 STEEL BALL 11 7/16" SPRING PLUG 1" GASKET SPACER SPRING PLUNGER CA PLUG 1 9/ PLUG /16-18, THREADED 11 X-8C-600 CAPSCREW /8"-16X1" LIFTING EYE NO LONGER AVAILABLE GASKET 1 K

21 Item 19 14J1818 PIN CAPSCREW 4 /8"-16X1" SHIFT BAR RETAINER 1 FRONT SHIFT BAR RETAINER 1 REAR YOKE BAR 1ST/REV YOKE BAR 2ND/RD YOKE BAR 4TH/5TH YOKE BAR 1ST/REV 1 K K-89 CLUTCH/BAR REPL KIT 25607, J1818 PIN SPACER 1 FRONT SPACER 2 REAR SHIFT BLOCK 1ST/REV REVERSE BLOCK ACTUATOR PIN SPRING YOKE 1ST/REV PIN 1 8 A-5212 NO LONGER AVAILABLE 21660, NO LONGER AVAILABLE INSERT - YOKE PAD 4 A-5212,K S-7012 NO LONGER AVAILABLE

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