Illustrated Parts List

Transcription

1 More time on the road Illustrated s List RTO-090B-DM November 0

2 Contents How To Use The Illustrated s List... 3 AFTERMARKET TRANSMISSIONS... 4 AUXILIARY DRIVE GEAR... 5 CASE (AUX)... 6 CASE (FRONT)... 8 CONTROLLER ECU & HARNESS... COUNTERSHAFT & BRGS (AUX)... COUNTERSHAFT ASSY... 3 FILTER REGULATOR... 5 GEAR DISPLAY MODULE... 6 INERTIA BRAKE... 9 INPUT SHAFT & DRIVE GEAR... 0 KITS & ASSEMBLIES... MAINSHAFT & SYNCHRO(AUX)... 3 MAINSHAFT ASSY... 5 MISCELLANEOUS... 7 RANGE CYLINDER... 8 REVERSE IDLER SHIFT BAR HOUSING... 3 SHIFT CONTROLS X-Y SHIFTER MODULE... 37

3 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3

4 Group: AFTERMARKET TRANSMISSIONS Automated Transmission AFTMKT 09A- Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS Description Replaced Qty. Notes Kits/Assys Where TN-F86- R RTO-090B-DM REMAN TRANS NO INTERNAL PUMP 4

5 Group: AUXILIARY DRIVE GEAR /9 Aux DG AUXILIARY DRIVE GEAR Description Replaced Qty. Notes Kits/Assys Where 6763 SNAP RING K-359,K SNAP RING RETAINER K-359,K SNAP RING BOX BEARING , K-359,K BEARING RETAINER 6 X CAPSCREW X /8"-6X" AUXILIARY DRIVE GEAR 3 5

6 Group: CASE (AUX) 4 5 OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded) B CASE (AUX) Description Replaced Qty. Notes Kits/Assys Where S-50 SPEEDO ROTOR ASSY 4304 MAGNETIC 6

7 Description Replaced Qty. Notes Kits/Assys Where O- RING K-98,S-50,S- 93,S K-98 OIL SEAL KIT "FOR MAGNETIC COVER" K-359,K-35 4 X-8-080M CAPSCREW 3 M8 X.5 X MM 5 S-93 REAR BEARING COVER ASSY 69637,430465, GASKET - RED EDGE MOLDED GASKET - PURPLE EDGE MOLDED RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGABLE WITH ANY OTHER GASKET K-98,K-358,S- 93 K-98,K X-8L-6 CAPSCREW 4 3/8"-6X3-/4" 7 X-8L-64 CAPSCREW 3/8"-6X" 8 X-8L-60 CAPSCREW 6 3/8"-6X-/" 8 X-8L-64 CAPSCREW 3/8"-6X" 8 X-8L-66 CAPSCREW X /8"-6X-3/4" COVER 346 S GASKET K-358,S-956 K-805 SHIM KIT 45 K - 06 K-359,K-35,S GASKET K-358,S REAR HOUSING YOKE-70 HALF ROUND LIFTING EYE 705 S X-8L-600 CAPSCREW 8 3/8"-6X" 3 K-33 SPEED SENSOR KIT A ,A SINGLE PICK-UP ( PIN) 4 K-353 SPEEDO PLUG KIT SHIELD S-93 7

8 Group: CASE (FRONT) F CASE (FRONT) Description Replaced Qty. Notes Kits/Assys Where S-996 CASE ASSY , ,S PLUG /6" MAGNETIC, O-RING INCLUDED USE WITH CASE S-996 X--07 PIPE PLUG X 0,X 06 3/4" MAGNETIC - USE WITH CASE GASKET K-358,K-3637,K PTO COVER 6596, X-8-75 CAPSCREW X /6"-4X7/8" CLUTCH HOUSING GASKET , K CLUTCH HOUSING 9 X-8-00M CAPSCREW 4 M X.75 X 0MM 8

9 Description Replaced Qty. Notes Kits/Assys Where 0 K-3643 CLUTCH HOUSING COVER KIT STUD X WASHER X 3 000,X0 000,X X X--0 HEX NUT X FRONT BRG COVER " PULL 5 X-8L-604 CAPSCREW 6 3/8"-6X-/4" 7 43 GASKET K HAND HOLE COVER 9 X-8-43 CAPSCREW /4"-0X/" 0 X-8C-830 HEX HEAD SCREW/WASHER ASSY X-8C X.490, FOR ALUMINUM HOUSING PLUG /6" MAGNETIC, O-RING INCLUDED S-996 X CAPSCREW 6 3/8"-6X3/4" PTO COVER GASKET 684 K-358,K-3637,K- 3644,K HEX HEAD PLUG FOR USE WITH CASE S MAGNET 3 S PIN 9 X--0 HEX NUT X WASHER X 3 000,X0 000,X X STUD 63,6579 5/8" X -3/6" PLUG 7 37 X CAPSCREW 5/8"-X-/4" SPACER 39 X--80 PIPE PLUG X 800 /" 40 X--07 PIPE PLUG X 0,X 06 3/4" MAGNETIC PIN S-996 9

10 Group: CONTROLLER ECU & HARNESS 0 9 Range Solenoid A Shift Bar Housing Speed Sensor B Shift Bar Housing Speed Sensor Splitter Solenoid (8 Speeds Only) Blank Rear Bearing Cover B

11 CONTROLLER ECU & HARNESS Description Replaced Qty. Notes Kits/Assys Where BRACKET TY-RAP 8 K-368,K MOUNTING PAD DOWEL PIN S K-3639RX REMAN EXCHANGE TRANSMISSION CONTROLLER KIT K-3639, K-3639R SLEEVE WASHER 8 X-8-55 SCREW 5/6"-8X-/" 9 K-368 RANGE/SPLITTER VALVE KIT 55680,556804,K K-908 -O- RING KIT FOR SOLENOID VALVE X-8-64 HEX FLANGE HEAD SCREW 3 K-48 TRANSMISSION HARNESS KIT X #0-4 X / ,K-357

12 Group: COUNTERSHAFT & BRGS (AUX) /9 Aux CS Helical COUNTERSHAFT & BRGS (AUX) Description Replaced Qty. Notes Kits/Assys Where BOX BEARING 343, K-359,K-35 A-6338 WELDED COUNTERSHAFT ASSY A C/S D/G SPACER

13 Group: COUNTERSHAFT ASSY /9 CS/RT COUNTERSHAFT ASSY Description Replaced Qty. Notes Kits/Assys Where 437 SNAP RING K-359,K BEARING K-359,K CNTRSHFT-W/REV & ST X-6-E KEY 5 65 ROLL PIN KEY ND GEAR-CNTRSHFT 947, RD GEAR-CNTRSHFT OD GEAR-CNTRSHFT 963,9633,048,43033, PTO GEAR - LOWER PTO GEAR - UPPER DRIVE GEAR-CNTRSHFT 940,943,039,430087, SNAP RING 3

14 Description Replaced Qty. Notes Kits/Assys Where BEARING K-359,K RETAINER 9548 ROLL PIN NO LONGER REQUIRED 5 X CAPSCREW 5/8"-8X-3/4" 4

15 Group: FILTER REGULATOR NSS -O- Ring/Element Kit AFR/AS 5 4 NSS - Not Sold Separately FILTER REGULATOR Description Replaced Qty. Notes Kits/Assys Where K-70 FILTER REG KIT A K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR 3 X-8C-4 CAPSCREW X 8S 4 /4"-0X-/4" O- RING K-70,K-3365,K X--08 PIPE PLUG 3 /8" NPT 5

16 Group: GEAR DISPLAY MODULE GEAR DISPLAY MODULE Description Replaced Qty. Notes Kits/Assys Where K-399 DRIVER DISPLAY MODULE

17 Group: INERTIA BRAKE 7

18 NOTE: IF YOU ARE REPLACING THE INERTIA BRAKE AND THE ADAPTER PLATE LOOKS LIKE THIS YOU WILL ALSO NEED TO ORDER ITEM #0 8-Bolt PTO Adapter Plate Old Design 8-Bolt PTO Adapter Plate New Design NOTE: IF YOU ARE REPLACING THE INERTIA BRAKE PLEASE SEE IMPORTANT ADAPTER PLATE DESIGN INFORMATION ABOVE

19 INERTIA BRAKE Description Replaced Qty. Notes Kits/Assys Where K-3637 INERTIA BRAKE KIT A PLEASE SEE IMPORTANT SERVICE INFORMATION INDICATED ON ILLUSTRATION. X-8C-63 FASTENER & WASHER ASSY X CONN 3/8 PIPE TO3/ OIL HOSE ASSEMBLY FOR USE WITH CASE OIL HOSE ASSEMBLY FOR USE WITH CASE ELBOW, 90 DEG MALE FILTER FITTING FOR USE WITH CASE FILTER FITTING FOR USE WITH CASE GASKET 684 K-358,K-3637,K- 3644,K K-3758 INERTIA BRAKE JUMPER HARNESS KIT X-8C-7 CAPSCREW 8 7/6-4X-/4 0 K-3644 INERTIA BRK ADPT PLT KIT , GASKET K-358,K-3637,K K-3638 I-BRAKE CONNECTOR KIT

20 Group: INPUT SHAFT & DRIVE GEAR * * 0370-/9 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR Description Replaced Qty. Notes Kits/Assys Where 3559 SEAL NOT SOLD FOR SERVICE 6980 SNAP RING K BEARING K-359,K SPACER SNAP RING K-359,K MAIN DRIVE GEAR 030,430086,08 8 S-659 INPUT SHAFT ,43066 USE W/FBC 0550 K BUSHING K-35,S-659 0

21 KITS & ASSEMBLIES Description Replaced Qty. Notes Kits/Assys Where K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-70 FILTER REG KIT A K-805 SHIM KIT 45 K - 06 K-359,K-35,S- 956 K-908 -O- RING KIT FOR SOLENOID VALVE K-98 OIL SEAL KIT "FOR MAGNETIC COVER" K-359,K-35 K-33 SPEED SENSOR KIT A ,A SINGLE PICK-UP ( PIN) K-3365 RANGE CYL COVER KIT 6944 K-3436 XY SHIFTER KIT 6938,A K-3438 POSITION SENSOR KIT 6955,6996 K-3484 O-RING KIT - RANGE K-359,K-35 K-349 SYNCHRONIZER KIT K K-3494 SYNCHRONIZER REPLACEMENT KIT K SLIDING CLUTCH INCLUDED IN KIT K-358 GASKET KIT K-359,K-35 K-359 BASIC OVERHAUL KIT K-35 BASIC REBUILD KIT K-353 SPEEDO PLUG KIT K-3637 INERTIA BRAKE KIT A K-3638 I-BRAKE CONNECTOR KIT K-3639RX REMAN EXCHANGE TRANSMISSION CONTROLLER KIT K-3639, K-3639R K-3643 CLUTCH HOUSING COVER KIT K-3644 INERTIA BRK ADPT PLT KIT , K-368 RANGE/SPLITTER VALVE KIT K-3683 INERTIA BRAKE RELOCATION KIT 55680,556804,K K-3758 INERTIA BRAKE JUMPER HARNESS KIT K-3979 SPACER KIT INCLUDES (4) SPACER

22 Description Replaced Qty. Notes Kits/Assys Where MOUNTING SCREWS K-3980 COBRA SHIFT LEVER KIT (RHO) K-3997 COBRA SHIFT LEVER KIT (RHO) W/MACK SWING ARM K-48 TRANSMISSION HARNESS KIT K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION A - 78,K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION - FOR UNITS USING THE MACK 0MY559M SWING ARM BRACKET 69664,K-357 S-659 INPUT SHAFT ,43066 " PULL - USE W/FBC 0550 K-359 S-50 SPEEDO ROTOR ASSY 4304 MAGNETIC S-688 MAINSHAFT ASSY , S-905 SHIFT BAR HOUSING ASSY 6953 COMPLETE S-93 REAR BEARING COVER ASSY 69637,430465, S-95 SHIFT BAR HOUSING ASSY 6953 HOUSING ONLY (DOES NOT INCLUDE SPEED SENSORS) S-956 RANGE SECTION ASSY "B" RATIO S-989RX S-990RX PUSHBUTTON ASSY, REMAN PUSHBUTTON ASSY, REMAN S - 985,S-989 S-990 FOR USE WITH REMOTE LEVER S-996 CASE ASSY , ,S - 989

23 Group: MAINSHAFT & SYNCHRO(AUX) Universal Joint Yoke 0 04A-0-0 MAINSHAFT & SYNCHRO(AUX) Description Replaced Qty. Notes Kits/Assys Where 4897 SPRING 3 K-349,K-3494,K- 359,K-35 A-733 SYNCHRONIZER ASSY A HI RANGE K-349,K SLIDING CLUTCH K A-754 SYNCHRONIZER ASSEMBLY A A LO RANGE K-349,K AUXILIARY MAINSHAFT WASHER REDUCTION GEAR SPACER BOX BEARING K-359,K-35 K-4 HEX FLANGE CRIMPED 4303,

24 Description Replaced Qty. Notes Kits/Assys Where NUT KIT 4

25 Group: MAINSHAFT ASSY B-0-96 MAINSHAFT ASSY Description Replaced Qty. Notes Kits/Assys Where S-688 MAINSHAFT ASSY , ROLL PIN S SIDED KEY SNAP RING K-359,K REVERSE GEAR- MAINSHAFT SPACER SLIDING CLUTCH ST GEAR-MAINSHAFT WASHER ND GEAR-MAINSHAFT RD GEAR-MAINSHAFT OD GEAR-MAINSHAFT 43038, WASHER.44-BLUE 5

26 Description Replaced Qty. Notes Kits/Assys Where WASHER SLIDING CLUTCH 699 K-359 6

27 MISCELLANEOUS Description Replaced Qty. Notes Kits/Assys Where SHIFT DIAGRAM LABEL SILICONE LUBE 8 OZ (36.59 CC)-FLEET SIZE 704 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 705 SEALANT CC (SINGLE APPLICATION SIZE) K SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) K

28 Group: RANGE CYLINDER Solenoid Valve RANGE CYLINDER Description Replaced Qty. Notes Kits/Assys Where A-5474 SHIFT YOKE ASSY 4347 GASKET K-3484,K RANGE CYLINDER O- RING K PISTON O- RING K O- RING K X--00 NUT 5/8" GASKET K-3365,K-3484,K K-3365 RANGE CYL COVER KIT 6944 X CAPSCREW 3/8"-6X4-3/4" X-8L-605 CAPSCREW 3/8"-6X3" 3 X LOCKWASHER 3/8" 8

29 Description Replaced Qty. Notes Kits/Assys Where 5 X--08 PIPE PLUG 3 /8" NPT 6 K-908 -O- RING KIT FOR SOLENOID VALVE 7 X-8-64 HEX FLANGE HEAD SCREW X #0-4 X /4 8 K-368 RANGE/SPLITTER VALVE KIT 55680,556804,K

30 Group: REVERSE IDLER Latest Design RI REVERSE IDLER Description Replaced Qty. Notes Kits/Assys Where X CAPSCREW 5/8"-8X-/4 483 WASHER WASHER 48 4 K-309,S BEARING K-359,K REVERSE IDLER GEAR K-309 IDLER SHAFT REPL KIT 6405,43098, RETAINING RING K RETAINING RING 4 K IDLER SHAFT K

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32 Group: SHIFT BAR HOUSING SHIFT BAR HOUSING Description Replaced Qty. Notes Kits/Assys Where 3

33 Description Replaced Qty. Notes Kits/Assys Where S-95 SHIFT BAR HOUSING ASSY 6953 HOUSING ONLY (DOES NOT INCLUDE SPEED SENSORS) GASKET 498 K-358,S-905,S OIL TROUGH S AIR VALVE SHAFT 777 S X-8-43 CAPSCREW /4"-0X/" 7 X--603 PIPE PLUG X 60 3/8" NPT DOWEL PIN S PLUNGER SPRING 779 GASKET S-905,S PLUG 778 S-905,S NEUTRAL LIGHT SWITCH 639 SWITCH NORMALLY CLOSED LIFTING EYE 705 S X-8L-60 CAPSCREW 3/8"-6X-/" 6 X-8L-604 CAPSCREW 6 3/8"-6X-/4"- OR USE 4 PCS OF X-8L-604 WITH PCS OF X-8L PIN GASKET S-905,S REVERSE LIGHT SWITCH 6830 SWITCH NORMALLY OPEN PLUG 597 S-905,S COMPRESSION SPRING 3 S-905 X STEEL BALL 3 /" SHIFT YOKE REVERSE/ST S X-4-00 STEEL BALL 3/4" SHIFT BLOCK ND/3RD S LOCKSCREW 5 S INTERLOCK PIN S SHIFT BLOCK 4TH/5TH S SHIFT YOKE 430 4TH/5TH S YOKE BAR 4TH/5TH S SHIFT YOKE ND/3RD S

34 Description Replaced Qty. Notes Kits/Assys Where YOKE BAR ND/3RD S YOKE BAR REVERSE/ST S K-33 SPEED SENSOR KIT A ,A SINGLE PICK-UP ( PIN) O- RING K-3638,S X-8C-409 CAPSCREW /4"-0X5/8" PLUG S-905,S GASKET 3 S-905,S S-905 SHIFT BAR HOUSING ASSY 6953 COMPLETE 34

35 Group: SHIFT CONTROLS VOLUME CONTROL R 3 5 N SERVICE D 4 MANUAL SHIFT LOW EATON FULLER TRANSMISSIONS PUSHBUTTON ASSEMBLY COBRA LEVER - only for use with 0MY559M Mack Swing Arm Bracket 7 6 Indicates part of COBRA LEVER - Latest Design - for all applications with the exception of units using the 0MY559M Mack Swing Arm Bracket (see illustration to the left) SHIFT CONTROLS Description Replaced Qty. Notes Kits/Assys Where S-989RX PUSHBUTTON ASSY, REMAN S-990RX PUSHBUTTON ASSY, REMAN K-3997 COBRA SHIFT LEVER KIT (RHO) W/MACK SWING ARM SHIFT LEVER KNOB DECAL SHIFT LEVER POSITION STRIP 5 K-3980 COBRA SHIFT LEVER KIT (RHO) S - 985,S-989 S-990 FOR USE WITH REMOTE LEVER ,K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION - FOR UNITS USING THE MACK 0MY559M SWING ARM BRACKET K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND 35

36 Description Replaced Qty. Notes Kits/Assys Where OPERATION 6 A-798 JUMPER HARNESS ASSY 7 K-3979 SPACER KIT INCLUDES (4) SPACER MOUNTING SCREWS 36

37 Group: X-Y SHIFTER MODULE s not included in XY Shifter Repair Kit X-Y SHIFTER MODULE Description Replaced Qty. Notes Kits/Assys Where GASKET K-3436,K-4009 X-8C-65 CAPSCREW BREATHER 3605 /4" NPT TY-RAP K-368,K-48 5 K-3438 POSITION SENSOR KIT 6955, K-4009 XY SHIFTER REPAIR KIT 999 K-3436 XY SHIFTER KIT 6938,A

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