Illustrated Parts List

Transcription

1 More time on the road Illustrated s List FRWF-520B November 202

2 Contents How To Use The Illustrated s List... 3 AIR MODULE & RANGE CYL AUXILIARY DRIVE GEAR... 6 CASE (AUX)... 7 CASE (FRONT)... 9 COUNTERSHAFT & BRGS(AUX)... COUNTERSHAFT ASSY... 2 INPUT SHAFT & DRIVE GEAR... 4 ISOLATORS... 5 KITS & ASSEMBLIES... 6 LEVERS/HOUSINGS... 8 MAINSHAFT & SYNCHRO(AUX) MAINSHAFT ASSY MISCELLANEOUS REVERSE IDLER ROADRANGER VALVE SHIFT BAR HOUSING (FRF)

3 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3

4 Group: AIR MODULE & RANGE CYL AIR MODULE & RANGE CYL. Item X M CAPSCREW 4 M8 X.25 X 30MM 2 K-3245 AIR MODULE ASSY A O- RING 2 K-2923,K-3245,S O- RING K-3245,S O- RING K-2923,S-270 4

5 Item 6 K-329 BAR & RING KIT K-328 PISTON KIT SNAP RING K-2923,K-328,K- 329,K-330,K O- RING K-2923,S O- RING K-2923,S O- RING K-2923,K-3245,S COVER S X M CAPSCREW 2 M8 X.25 X 30MM CONNECTOR ASSY, ELBOW CONNECTOR ASSY, STRAIGHT 2 "PUSH-TO-CONNECT" 5/32"TUBE- /6"NPTF 2 "PUSH-TO-CONNECT" 5/32"TUBE- /6"NPTF K-3245 K

6 Group: AUXILIARY DRIVE GEAR C2 AUXILIARY DRIVE GEAR Item BEARING SPACER BOX BEARING , K RETAINER 4 X-8-003M CAPSCREW 6 M0 X.5 X 25MM AUXILIARY DRIVE GEAR SNAP RING K

7 Group: CASE (AUX) OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded) B CASE (AUX) Item S-250 SPEEDO ROTOR ASSY MAGNETIC O- RING K-298,S-250,S K-298 OIL SEAL KIT "FOR MAGNETIC COVER" K X-8-080M CAPSCREW 2 M8 X.25 X 2MM 5 S-2809 REAR BEARING COVER ASSY , , , PUSH-IN/THREAD-IN MAGNETIC PICK-UP GASKET - RED EDGE MOLDED RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGEABLE WITH ANY OTHER GASKET K-298,K-292,S X-8-009M CAPSCREW 6 M0 X.5 X 50MM 8 X-8-003M CAPSCREW 8 M0 X.5 X 25MM 7

8 Item COVER GASKET K-292 K-2805 SHIM KIT 2452 K K S-269 REAR HOUSING ASSY GASKET K X-8C- 036M 5 X-8C- 037M CAPSCREW X-8-005M 7 M0 X.5 X 38MM CAPSCREW X-8-006M 2 M0 X.5 X 49MM 23 K-3454 SPEED SENSOR KIT A ,A SINGLE PICK-UP (2 PIN) 23 K-3455 SPEED SENSOR KIT, DUAL A ,A DUAL PICK-UP (4 PIN) O- RING 8

9 Group: CASE (FRONT) CASE (FRONT) Item S-2348 CASE ASSY X PIPE PLUG X2 202 X /4" MAGNETIC GASKET K PTO COVER 6596, X-8-200M CAPSCREW 8 M2 X.75 X 20MM GASKET K-292,K A-5992 CLUTCH HOUSING ASSY # PULL ALUM CAPSCREW X-8L /6-8X.8 9

10 Item HAND HOLE COVER 453 # PULL STUD , M6 X 60MM 2 X WASHER X 3 000,X0 000,X X--606M SELF LOCKING HEX NUT X 60M,X 603M,X--605M 6.23 X 6.60 K M6 X.5 K FRONT BRG COVER 2" PULL K-3600,K X-8-004M CAPSCREW 6 M0 X.5 X 30MM 7 43 GASKET K BUSHING 4 A-5992,K X-8C- 209M SCREW, HEX HD/WASHER ASSY X-8C-204M 4 M2X.75 K PLUG /6" MAGNETIC, O-RING INCLUDED S X-8-002M CAPSCREW 6 M0 X.5 X 20MM PTO COVER GASKET 684 K DOWEL PIN 2 S MAGNET 3 S PIN 2 29 X--606M SELF LOCKING HEX NUT X 60M,X 603M,X--605M 2 M6 X.5 K X WASHER 2 K STUD 2 M6 X 2 X 52MM 33 X PIPE PLUG X2 800 /2" 37 X-8-003M CAPSCREW 2 M0 X.5 X 25MM LIFTING EYE S-2348,S-269 0

11 Group: COUNTERSHAFT & BRGS(AUX) /92 Aux CS Helical COUNTERSHAFT & BRGS(AUX) Item BOX BEARING 2343, K A-6434 WELDED COUNTERSHAFT ASSY A ,A D/G C/S SPACER

12 Group: COUNTERSHAFT ASSY COUNTERSHAFT ASSY Item SNAP RING 2 K BEARING K COUNTERSHAFT KEY 2 5 X CAPSCREW BEARING RETAINER ND GEAR-CNTRSHFT , RD GEAR-CNTRSHFT TH GEAR-CNTRSHFT PTO GEAR - LOWER PTO GEAR - UPPER DRIVE GEAR-CNTRSHFT SNAP RING 2 2

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14 Group: INPUT SHAFT & DRIVE GEAR * 2 0 Clutch Installation Kit * For Shipping Only - Do Not Replace C2 INPUT SHAFT & DRIVE GEAR Item SEAL NOT SOLD FOR SERVICE SNAP RING K-3600,K BEARING 8504 K-2924,K-3600,K SNAP RING K-2924,K-3600,K MAIN DRIVE GEAR 8 S-2822 INPUT SHAFT ASSY " PULL - USE W/ MAIN DRIVE GEAR K-3600,K BUSHING K-2924,S K-3600 CLUTCH INSTALLTION KIT 0 K-424 CLUTCH INSTALLATION KIT (FR), HYDRAULIC RELEASE STANDARD FR INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE 4

15 Group: ISOLATORS New Design New Design Isolator Indicates Of Item 0 ISOLATORS Item 924 -E- RING 2 2 K-3467 PIN REPLACEMENT KIT BUSHING 2 K-2003,K-2428,K- 2429,K-2978,K- 3399,S-229,S- 230,S S-794 ISOLATOR ASSY LEVER STRAIGHT 8.67" STUB LEVER LOW TOWER K-2428,S STUB LEVER HIGH TOWER K-2429,S-579,S STUB LEVER MID TOWER K DEG LEVER STRAIGHT 33" 0 K-3399 ISOLATOR BUSHING KIT 2244,233 X SCREW K X NUT K

16 KITS & ASSEMBLIES Item K-476 SHIFT LEVER HSG 4530,763,8298, ,A K-92 MASTER VALVE REPAIR KIT LOW TOWER FOR A-6909 & A-500 VALVES K-2003 PIN & BUSHING KIT K-2394 AIR SYSTEMS TOOL KIT K-2428 LEVER REPLACEMENT KIT K-2429 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER K-2805 SHIM KIT 2452 K K-2924 K-292 GASKET KIT K-2924 K-2923 RANGE PISTON KIT K-2924 K-2924 BASIC REBUILD KIT ELECTRONIC SPEEDO FOR OVERHAUL KIT - ORDER THE REBUILD KIT AND THE REQUIRED INPUT SHAFT K-2973 SHIFT LEVER HSG KIT 766,767, ,430490,K K - 94 K-2977 SHIFT LEVER HSG KIT 43067, ,A K-2978 LEVER REPLACEMENT KIT HIGH TOWER MID TOWER MID TOWER K-328 PISTON KIT K-329 BAR & RING KIT K-330 SHIFT YOKE KIT K-33 YOKE BAR KIT , K-3245 AIR MODULE ASSY A K-3376 O-RING & WASHER KIT 4302 K-3399 ISOLATOR BUSHING KIT 2244,233 K-3454 SPEED SENSOR KIT A ,A SINGLE PICK-UP (2 PIN) K-3455 SPEED SENSOR KIT, DUAL A ,A DUAL PICK-UP (4 PIN) K-3467 PIN REPLACEMENT KIT 2245 K-3492 SYNCHRONIZER KIT K

17 Item K-3495 SYNCHRONIZER REPLACEMENT KIT K-3600 CLUTCH INSTALLTION KIT K-4054 FR CLUTCH HOUSING SERVICE KIT K-424 CLUTCH INSTALLATION KIT (FR), HYDRAULIC RELEASE K SLIDING CLUTCH INCLUDED IN KIT STANDARD FR INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE S-579 SHIFT TOWER ASSY HIGH TOWER S-677 SHIFT TOWER ASSY LOW TOWER S-794 ISOLATOR ASSY S-967 SHIFT TOWER ASSY MID TOWER S-229 SHIFT LEVER HSG ASSY LOW TOWER S-230 SHIFT LEVER HSG ASSY S HIGH TOWER S-2348 CASE ASSY S-250 SPEEDO ROTOR ASSY MAGNETIC S-259 SHIFT LEVER HSG ASSY S MID TOWER S-2543 ROADRANGER VALVE ASSY A W/SHIFT DIAGRAM MEDALLION S-269 REAR HOUSING ASSY S-2700 SHIFT BAR HSG (FRF) S-270 SHIFT BAR HSG ASSY (FRF) S-2809 REAR BEARING COVER ASSY , , , PUSH-IN/THREAD-IN MAGNETIC PICK-UP S-2822 INPUT SHAFT ASSY " PULL K-3600,K-424 7

18 Group: LEVERS/HOUSINGS K Low K Mid K High S Low S Mid S High S Low S Mid S High LEVERS/HOUSINGS Item K-3376 O-RING & WASHER KIT PIN K-476,K-2977,S X-8C- 036M CAPSCREW X-8-005M 4 M0 X.5 X 38MM 6 K-2977 SHIFT LEVER HSG KIT 43067, ,A K-476 SHIFT LEVER HSG 4530,763,8298, ,A MID TOWER LOW TOWER GASKET K-476,K-2428,K- 2429,K-292,K- 2973,K-2977,K- 2978,S-579,S- 677,S-967,S- 229,S-230,S- 8

19 Item 259,S PIN K-2973,S-579,S PIN 3/8" - USED W/767 ONLY 4 K-2973 SHIFT LEVER HSG KIT 766,767, ,430490,K K - 94 HIGH TOWER BOOT K-476,K-2973,K- 2977,S-579,S- 677,S X--600 NUT 3/8"-24-N.F.PLAIN 7 X LOCKWASHER 3/8" GEAR SHIFT LEVER STRAIGHT - LOW 2-/2" GEAR SHIFT LEVER STRAIGHT - HIGH 35" RETAINER K-476,K-2973,K- 2977,S-579,S- 677,S SPRING K-476,K-2973,K- 2977,S-579,S- 677,S K-2428 LEVER REPLACEMENT KIT 23 K-2429 LEVER REPLACEMENT KIT 23 K-2978 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER MID TOWER 24 S-579 SHIFT TOWER ASSY HIGH TOWER 24 S-677 SHIFT TOWER ASSY LOW TOWER 24 S-967 SHIFT TOWER ASSY MID TOWER 33 S-229 SHIFT LEVER HSG ASSY LOW TOWER 33 S-230 SHIFT LEVER HSG ASSY S HIGH TOWER 33 S-259 SHIFT LEVER HSG ASSY S MID TOWER 9

20 Group: MAINSHAFT & SYNCHRO(AUX) Universal Joint Yoke B MAINSHAFT & SYNCHRO(AUX) Item 4897 SPRING 3 K-2924,K-3492,K A-733 SYNCHRONIZER ASSY A HI RANGE K-3492,K SLIDING CLUTCH K A-7254 SYNCHRONIZER ASSEMBLY A A LO RANGE K-3492,K AUXILIARY MAINSHAFT WASHER 7 K-33 YOKE BAR KIT ,

21 Item SNAP RING 2 K-2923,K-328,K- 329,K-330,K-33 0 K-330 SHIFT YOKE KIT REDUCTION GEAR SPACER BOX BEARING K K-422 HEX FLANGE CRIMPED NUT KIT ,

22 Group: MAINSHAFT ASSY C2 MAINSHAFT ASSY Item MAINSHAFT KEY SNAP RING SPACER WASHER REVERSE GEAR- MAINSHAFT SLIDING CLUTCH WASHER 6 22

23 Item ST GEAR-MAINSHAFT , ND GEAR-MAINSHAFT RD GEAR-MAINSHAFT TH GEAR-MAINSHAFT SLIDING CLUTCH 23

24 MISCELLANEOUS Item SHIFT DIAGRAM LABEL SILICONE LUBE 8 OZ ( CC)-FLEET SIZE 7204 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 7205 SEALANT 2 CC (SINGLE APPLICATION SIZE) 7206 SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) K-2428,K-2429,K- 2923,K

25 Group: REVERSE IDLER REVERSE IDLER Item WASHER BEARING K REVERSE IDLER GEAR WASHER S RETAINING RING REVERSE IDLER SHAFT 2 25

26 Group: ROADRANGER VALVE Old Design P 6 S 2 Valve Repair Kit * 7 7 * See: Appendix / Air Line Tubing 2 * 7 7 * 3 P S RRV C2 *For Connector component information see Appendix. 26

27 ROADRANGER VALVE Item MEDALLION, LOGO FULLER LOGO ONLY A SHIFT DIAGRAM MEDALLION 2 K-92 MASTER VALVE REPAIR KIT S LEVER A COVER A X-8-23 SCREW X X3/8" 6 X NUT /2" CONNECTOR ASSY /32"TUBE-/6"NPTF CONNECTOR ASSY 4 "PUSH-TO-CONNECT" 5/32"TUBE- /6"NPTF K UNION ASSY 5/32" TUBING 8403 UNION ASSY "PUSH-TO-CONNECT" 5/32" TUBING SHEATHING (50 FT ROLL) 5/32" - BLACK 50' O- RING CLAMP A-6909 ROADRANGER VALVE ASSY 999 S-2543 ROADRANGER VALVE ASSY A - 500,A STANDARD-W/LOGO A STANDARD-W/MEDALLION 27

28 Group: SHIFT BAR HOUSING (FRF) *

29 SHIFT BAR HOUSING (FRF) Item S-2700 SHIFT BAR HSG (FRF) , HOUSING ONLY PIN S O- RING TO BE USED WITH SWITCH ONLY REVERSE SWITCH PLUG M4 X 2 HEX S-2700,S O- RING TO BE USED WITH PLUG ONLY S-2700,S GASKET K-292,S OIL TROUGH S X-8-080M CAPSCREW 2 M8 X.25 X 2MM PLUNGER S SPRING STANDARD S SPRING 4 X-8-03M SCREW M0 X.5 X 20MM SHIFT BLOCK S SHIFT YOKE REVERSE/LO S INTERLOCK KEY DETENT S SHIFT YOKE ST/2ND S SHIFT YOKE 3RD/4TH S SNAP RING S BIAS PLATE S X PIPE PLUG /4" NPT 29 X PIPE PLUG 3/8" NPT BREATHER /4" NPT BIAS PLUNGER S SPRING OUTER S SPRING INNER S X PIPE PLUG /8" NPT PIN S O- RING USE WITH SWITCH OR PLUG S-2700,S NEUTRAL SWITCH PLUG M6 X.5 HEX S-2700,S

30 Item 39 X-8C- 036M CAPSCREW X-8-005M 6 M0 X.5 X 38MM SHIFT SHAFT S S-270 SHIFT BAR HSG ASSY (FRF) , COMPLETE - INCLUDES RANGE CYLINDER ASSY 30

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