Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Transcription

1 RT-6609 July 2011

2 Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)... 8 COUNTERSHAFT ASSY... 9 FILTER REGULATOR H & C W/19470 VALVE H & C W/A-5000 VALVE INPUT SHAFT & DRIVE GEAR ISOLATORS KITS & ASSEMBLIES LEVERS/HOUSINGS MAINSHAFT & SYNCHRO(AUX) MAINSHAFT ASSY MISCELLANEOUS RANGE CYLINDER REVERSE IDLER ROADRANGER VALVE SHIFT BAR HOUSING (STD) SLAVE VALVE SLAVE VALVE - A

3 How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description. Replaced Part - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3

4 Group: AUXILIARY DRIVE GEAR AUXILIARY DRIVE GEAR SNAP RING 1 K-2048,K BEARING 1 K RETAINER LOCKWASHER 2 K-2048,K X CAPSCREW 4 3/8"-16X1" AUXILIARY DRIVE GEAR SNAP RING 1 K-2048,K

5 Group: CASE (AUX) CASE (AUX) GASKET 1 K-1931,S MAGNET 1 S-1261,S S-1261 REAR HOUSING ASSY 16243, X-8L-604 CAPSCREW 8 3/8"-16X1-1/4" 43 X-8L-616 CAPSCREW X /8"-16X2-3/4" STUD PLUG X WASHER X ,X X 6.60,X X HEX NUT X GASKET 1 K-1931,K-1937,S K-1937 REAR BRG COVER KIT 16239, MECHANICAL & MAGNETIC 49 S-2148 REAR BRG COVER ASSY 16239,20633,20784,20951,21527 K ,S ,S MECHANICAL & MAGNETIC 50 X-8L-600 CAPSCREW 4 3/8"-16X1" USE W/2 PCS X-8L-601 & 4 PCS X-8L PLUG-MECHANICAL K-1937,S-2148,S BUSHING 1 K-1937,S O- RING 1 K-1937,K-2048,K- 2079,S-2148,S X-8L-616 CAPSCREW X /8"-16X2-3/4" USE W/4 PCS X-8L-600 & 2 PCS X-8L-604 5

6 OIL SEAL /2" I.D. K-1937,K-2048,S- 2148,S X PIPE PLUG 1 57 X-8L-600 CAPSCREW 1 3/8"-16X1" HOSE CLAMP 1 60 K-2262 OIL SEAL W/SLINGER 19109,20807, "FOR MECHANICAL COVER" PLUG-MAGNETIC 1 S-2148,S O- RING 1 USE W/OEM SUPPLIED ADJUSTABLE SPEEDOMETER SENSOR NOT TO BE USED WITH SEAL O- RING 1 USE W/20224 PLUG OR OEM S-2903 SUPPLIED NON-ADJUSTABLE SPEEDOMETER SENSOR NOT TO BE USED WITH SEAL SENSOR SEAL 1 O-RING NOT REQUIRED S LIFTING EYE X-8L-604 CAPSCREW 2 3/8"-16X1-1/4" USE W/4 PCS X-8L-600 & 4 PCS X-8L K-3651 OIL SEAL TOOL KIT 1 6

7 Group: CASE (FRONT) CASE (FRONT) 1 A-3711 CLUTCH HOUSING ASSY 1 2 S-1691 CASE ASSY X CAPSCREW 6 3/8"-16X3/4" GASKET K PTO COVER X HEX NUT X X WASHER X ,X X 6.60,X STUD 1632, /8" X 2-3/16" DOWEL 2 10 X-8L-808 CAPSCREW 2 1/2"-13X1-1/4" 12 X-8L-604 CAPSCREW 2 3/8"-16X1-1/4", PUSH 12 X-8L-619 CAPSCREW 2 3/8"-16X1-1/4", PUSH FRONT BRG COVER 1 1-3/4" SHAFT 6-7/32" LONG PUSH FRONT BRG COVER 1 1-1/2" SHAFT 7-1/16" LONG PUSH FRONT BRG COVER 1 1-1/2" SHAFT 5-25/32" LONG PUSH FRONT BRG COVER 1 1-1/2" SHAFT 7-1/4" LONG PUSH FRONT BRG COVER 1 1-1/2" SHAFT 6-7/32" LONG PUSH FRONT BRG COVER 1 1-1/2" SHAFT 6-1/4" LONG PUSH GASKET 1 K HAND HOLE COVER #1 PULL A SCREW X-8L /16-18X.81 QUANTITY DEPENDENT ON DESIGN GASKET 1 K GASKET K PTO COVER 16596, X CAPSCREW X /16"-14X7/8" 24 X PIPE PLUG X /2" 25 X PIPE PLUG X ,X /4" MAGNETIC 26 X PIPE PLUG X MAGNET 2 S-1261,S BUSHING 8 A-3711,S FRONT BRG COVER 1 1-3/4" SHAFT 31 X-8L-604 CAPSCREW 4 3/8"-16X1-1/4", PULL OIL SEAL F FOR 1-1/2" SHAFT 7

8 Group: COUNTERSHAFT & BRGS(AUX) COUNTERSHAFT & BRGS(AUX) BEARING K-2048,S A-4991 WELDED COUNTERSHAFT ASSY 2 D/G C/S BEARING 2 K

9 Group: COUNTERSHAFT ASSY COUNTERSHAFT ASSY BEARING K SNAP RING 2 K DRIVE GEAR-CNTRSHFT PTO GEAR 2 COUNTERSHAFT RD GEAR-CNTRSHFT 2 6 A-5499 WELDED 2 C/S ND COUNTERSHAFT ASSY KEY SNAP RING 2 K

10 Group: FILTER REGULATOR FILTER REGULATOR 1 A-4740 FILTER/REGULATOR K O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR 3 X-8C-412 CAPSCREW X 8S /4"-20X2-1/4" 10

11 Group: H & C W/19470 VALVE H & C W/19470 VALVE 1 K-2424 VALVE REPLACEMENT KIT GASKET 1 K-1931,K O- RING 1 K-1937,K-2048,K- 2079,S-2148,S K-2079 SLEEVE KIT SPRING K PIN 1 K ELBOW 5 1/8" 8 X-8C-401 CAPSCREW 4 1/4"-20X1-1/8" HOSE ASSY /2" HOSE ASSY 1 15" ELBOW 1 1/8" 12 A-4740 FILTER/REGULATOR X PIPE PLUG 3 1/8" NPT HOSE ASSY /2" SEAL 1 K ADAPTER

12 Group: H & C W/A-5000 VALVE H & C W/A-5000 VALVE 1 A-5000 SLAVE VALVE ASSY K GASKET 1 K-1931,K O- RING 1 K-1937,K-2048,K- 2079,S-2148,S K-2079 SLEEVE KIT SPRING K PIN 1 K ELBOW 5 1/8" 8 X-8C-411 CAPSCREW 4 1/4"-20X1-3/4" HOSE ASSY /2" HOSE ASSY 1 15" ELBOW 1 1/8" 12 A-4740 FILTER/REGULATOR X PIPE PLUG 3 1/8" NPT HOSE ASSY /2" SEAL 1 K ADAPTER

13 Group: INPUT SHAFT & DRIVE GEAR INPUT SHAFT & DRIVE GEAR SNAP RING 1 K BEARING K SPACER 1 4 A-5498 INPUT SHAFT ASSY /4" PULL, 1.18 DIA PILOT 4 A-5568 INPUT SHAFT ASSY /4" PULL,.98 DIA PILOT 4 A-5569 NO LONGER AVAILABLE /4" PUSH, 1.18 DIA PILOT 4 A-5599 NO LONGER AVAILABLE /2" PUSH,.98 DIA PILOT, LENGTH 12.22" 4 A-5600 NO LONGER AVAILABLE /4" PUSH,.98 DIA PILOT 4 A-5601 NO LONGER AVAILABLE /2" PUSH,.98 DIA PILOT, LENGTH 11.42" BUSHING 1 A-5498,A-5568,A- 5569,A-5599,A- 5600,A-5601,K SNAP RING 1 K MAIN DRIVE GEAR 1 13

14 Group: ISOLATORS ISOLATORS E- RING 2 2 K-3467 PIN REPLACEMENT KIT BUSHING 2 K-2003,K-2428,K- 2429,K-3399,S-2129,S S-1794 ISOLATOR ASSY LEVER 1 STRAIGHT 18.67" STUB LEVER 1 LOW TOWER K-2428,S STUB LEVER 1 HIGH TOWER K-2429,S-1579,S DEG LEVER 1 STRAIGHT 33" 10 K-3399 ISOLATOR BUSHING KIT 21244, X SCREW 1 12 X NUT 1 14

15 KITS & ASSEMBLIES K-1433 CYLINDER KIT-RANGE 1 K-1476 SHIFT LEVER HSG 4530,17163, LOW TOWER, ,A K O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR K-1921 MASTER VALVE REPAIR KIT 1 FOR A-6909 & A-5010 VALVES K-1931 GASKET KIT 1 K-2048 K-1935 REPAIR KIT-SLAVE 1 FOR A-5000 VALVE VALVE K-1937 REAR BRG COVER KIT 16239, MECHANICAL & MAGNETIC K O- RING KIT 1 FOR RANGE CYLINDER K-2003 PIN & BUSHING KIT 1 K-2048 BASIC REBUILD KIT 1 K-2079 SLEEVE KIT FOR SLAVE VALVES K-2190 SMALL PARTS KIT 1 K-2262 OIL SEAL W/SLINGER 19109,20807, "FOR MECHANICAL COVER" K-2394 AIR SYSTEMS TOOL KIT 1 K-2424 VALVE REPLACEMENT KIT K-2428 LEVER REPLACEMENT 1 LOW TOWER KIT K-2429 LEVER REPLACEMENT 1 HIGH TOWER KIT K-2444 SYNCHRONIZER KIT K K-2973 SHIFT LEVER HSG KIT 17166,17167, HIGH TOWER, ,K K K-3399 ISOLATOR BUSHING KIT 21244, K-3467 PIN REPLACEMENT KIT K-3651 OIL SEAL TOOL KIT 1 S-1085 CLUTCH HOUSING ASSY S-1261 REAR HOUSING ASSY 16243, S-1516 CAP ASSY 20851, FOR A-5000 VALVE S-1691 CASE ASSY S-1794 ISOLATOR ASSY 1 S-2129 SHIFT LEVER HSG ASSY 1 LOW TOWER S-2130 SHIFT LEVER HSG ASSY S HIGH TOWER S-2148 REAR BRG COVER ASSY 16239,20633, MECHANICAL & MAGNETIC,20951,21527 K ,S ,S S-2429 SHIFT BAR HSG ASSY COMPLETE (STD) S-2540 ROADRANGER VALVE ASSY A RT - W/SHIFT DIAGRAM MEDALLION S-2903 RANGE SECTION ASSY 1 15

16 Group: LEVERS/HOUSINGS LEVERS/HOUSINGS 1 K-3376 O-RING & WASHER KIT PIN 1 K-1476,S X-8C-604 CAPSCREW 4 3/8"-16X1-1/4" 4 X NUT 4 3/8"-24-N.F.PLAIN 5 X LOCKWASHER 4 3/8" STUD K-1476 SHIFT LEVER HSG 4530,17163, LOW TOWER, ,A GASKET K-1476,K-1931,K- 2428,K-2429,K-2973,S- 1579,S-1677,S-2129,S PIN 1 3/8" 14 K-2973 SHIFT LEVER HSG KIT 17166,17167, HIGH TOWER, ,K K BOOT 1 K-1476,K-2973,S- 1579,S-1677,S X NUT 1 3/8"-24-N.F.PLAIN 17 X LOCKWASHER 1 3/8" GEAR SHIFT LEVER 1 STRAIGHT - LOW 21-1/2" GEAR SHIFT LEVER 1 STRAIGHT - HIGH 35" RETAINER 1 K-1476,K-2973,S- 1579,S-1677,S SPRING 1 K-1476,K-2973,S- 1579,S-1677,S

17 23 K-2428 LEVER REPLACEMENT 1 LOW TOWER KIT 23 K-2429 LEVER REPLACEMENT 1 HIGH TOWER KIT 24 S-1579 SHIFT TOWER ASSY 1 HIGH TOWER 24 S-1677 SHIFT TOWER ASSY 1 LOW TOWER 33 S-2129 SHIFT LEVER HSG ASSY 1 LOW TOWER 33 S-2130 SHIFT LEVER HSG ASSY S HIGH TOWER 17

18 Group: MAINSHAFT & SYNCHRO(AUX) MAINSHAFT & SYNCHRO(AUX) 1 A-6112 SYNCHRONIZER ASSY A HI RANGE K SPRING 3 K-2048,K-2190,K SLIDING CLUTCH 1 4 A-6114 SYNCHRONIZER ASSY A LO RANGE K BEARING 1 K MAINSHAFT WASHER 1 K REDUCTION GEAR WASHER 1 K WASHER 1 K-2190,S SPACER 1 SPEEDO-REPLACEMENT NUT 1 S BEARING 1 K

19 Group: MAINSHAFT ASSY MAINSHAFT ASSY REVERSE GEAR- 1 MAINSHAFT MAINSHAFT 1 32 A-4989 KEY & PIN ASSY 1 INSTALL WITH "TOP" UP WASHER K-2190 ORANGE WASHER K-2190 PURPLE WASHER K-2190 YELLOW WASHER BLACK WASHER RED SLIDING CLUTCH ST GEAR-MAINSHAFT LO GEAR-MAINSHAFT WASHER ORANGE WASHER PURPLE WASHER YELLOW WASHER BLACK WASHER RED RD GEAR-MAINSHAFT ND GEAR-MAINSHAFT SNAP RING 1 K-2048,K SLIDING CLUTCH 1 19

20 MISCELLANEOUS WARNING LABEL WARNING LABEL SHIFT DIAGRAM LABEL SILICONE LUBE 1 8 OZ ( CC)-FLEET SIZE ADHESIVE SEALANT CC (SINGLE APPLICATION SIZE) SEALANT 1 2 CC (SINGLE APPLICATION SIZE) SILICONE LUBE 1 4 CC (SINGLE APPLICATION SIZE) K-1433,K-1958,K- 2048,K-2428,K

21 Group: RANGE CYLINDER RANGE CYLINDER 1 X CAPSCREW X /8"-24X1-1/2" SHIFT YOKE YOKE BAR GASKET 1 K-1433,K AUXILIARY CYLINDER 1 K O- RING 1 K-1433,K-1958,K GASKET 1 K-1433,K PISTON 1 K O- RING K-1433,K-1958,K X LOCKWASHER 1 1/2" 11 X NUT 1 1/2" GASKET 1 K-1433,K CYLINDER COVER 1 14 X-8L-602 CAPSCREW 4 3/8"-16X1-1/2" 21

22 Group: REVERSE IDLER REVERSE IDLER 40 X NUT 2 5/8" WASHER WASHER BEARING 2 K IDLER GEAR PLUG IDLER SHAFT

23 Group: ROADRANGER VALVE 23

24 ROADRANGER VALVE MEDALLION, LOGO 1 (OLD DESIGN) FULLER LOGO ONLY MEDALLION, LOGO 1 (LATEST DESIGN) FULLER LOGO ONLY A SHIFT DIAGRAM 1 RT S-2540 MEDALLION 2 K-1921 MASTER VALVE REPAIR 1 FOR A-6909 & A-5010 VALVES KIT LEVER 1 A COVER 1 A X SCREW X X3/8" 6 X NUT 1 1/2" CONNECTOR ASSY /8"TUBE-1/16"NPTF CONNECTOR ASSY /32"TUBE-1/16"NPTF CONNECTOR ASSY 2 "PUSH-TO-CONNECT" 5/32"TUBE- 1/16"NPTF ELBOW ASSY /32"TUBE-1/8"NPTF ELBOW ASSY /8"TUBE-1/8"NPTF ELBOW ASSY 2 "PUSH-TO-CONNECT" 5/32"TUBE- 1/8"NPTF UNION ASSY 1 1/8" TUBING UNION ASSY 1 5/32" TUBING UNION ASSY 1 "PUSH-TO-CONNECT" 5/32" TUBING SHEATHING (50 FT ROLL) 1 5/32" - BLACK 50' O- RING CLAMP A-6909 ROADRANGER VALVE ASSY 999 S-2540 ROADRANGER VALVE ASSY A ,A STANDARD-W/LOGO A RT - W/SHIFT DIAGRAM MEDALLION 24

25 Group: SHIFT BAR HOUSING (STD) 25

26 SHIFT BAR HOUSING (STD) 1 S-1805 NO LONGER AVAILABLE 15888,17393,18196,19447, , ,S ,S HOUSING ONLY GASKET 1 K X-8L-604 CAPSCREW 13 3/8"-16X1-1/4"- OR USE 11 PCS OF X- 8L-604 WITH 2 PCS OF X-8L AIR VALVE SHAFT S X STEEL BALL 3 1/2" SPRING 3 K-2190,S BREATHER /4" NPT 8 X PIPE PLUG 1 1/4" NPT PLUG S-1805,S GASKET 1 S-1805,S PIN 1 S PLUG S-1805,S GASKET 1 S-1805,S LIFTING EYE X-8L-602 CAPSCREW 2 3/8"-16X1-1/2" USE W/20815 LIFTING EYES 16 X PIPE PLUG 1 1/4" NPT SPRING COVER 1 S GASKET 1 K-1931,S X-8L-600 CAPSCREW 2 3/8"-16X1" NO LONGER AVAILABLE 1 USE W/17177 SHAFT ONLY NOT REQUIRED W/20332 SHAFT NO LONGER AVAILABLE 1 USE W/17177 SHAFT ONLY NOT REQUIRED W/20332 SHAFT BUSHING 1 1/4"X3/8" S YOKE BAR 1 REVERSE/LO S PLUG 1 S SPRING 1 S PLUNGER 1 S LOCKSCREW 3 S SHIFT YOKE 1 REVERSE/LO S X STEEL BALL 2 3/4" YOKE BAR 1 1ST/2ND S SHIFT YOKE 1 1ST/2ND S SHIFT YOKE 1 3RD/DIRECT S INTERLOCK PIN 1 K-2190,S YOKE BAR 1 3RD/DIRECT S YOKE BAR 1 3RD/DIRECT-W/ROAD SPEED GOVERNOR PLATE GASKET 1 85 X CAPSCREW 2 1/4"-20X3/4" 86 X LOCKWASHER 2 1/4" NEUTRAL LIGHT SWITCH SWITCH NORMALLY CLOSED REVERSE LIGHT SWITCH SWITCH NORMALLY OPEN 999 S-2429 SHIFT BAR HSG ASSY (STD) COMPLETE 26

27 Group: SLAVE VALVE SLAVE VALVE K-2424 VALVE REPLACEMENT KIT

28 Group: SLAVE VALVE - A-5000 SLAVE VALVE - A A-5000 SLAVE VALVE ASSY K K-1935 REPAIR KIT-SLAVE VALVE 1 FOR A-5000 VALVE PLUG 1 A PISTON 1 A CAP A S-1516 CAP ASSY 20851, X-8C-413 CAPSCREW 3 1/4"-20X1-1/2" 28

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