Illustrated Parts List

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1 More time on the road Illustrated s List RTOF-607LL November 0

2 Contents How To Use The Illustrated s List... 4 AIR SYSTEM REDUCTION... 5 AUX. COUNTERSHAFT PUMP... 6 OIL COOLER/CONNECTIONS... 6 AUX. COUNTERSHAFT PUMP... 8 OIL PUMP AND INLET LINE... 8 AUXILIARY DRIVE GEAR... 0 CASE (AUX)... CASE (FRONT)... 3 COUNTERSHAFT & BRGS(AUX)... 6 COUNTERSHAFT ASSY... 7 FILTER REGULATOR... 9 H & C W/9470 VALVE... 0 H & C W/9470 VALVE... H & C W/A-4688 VALVE... 4 H & C W/A-4688 VALVE... 6 H & C W/A-5000 VALVE... 8 H & C W/A-5000 VALVE INPUT SHAFT & DRIVE GEAR... 3 ISOLATORS KITS & ASSEMBLIES LEVERS/HOUSINGS MAINSHAFT & SYNCHRO(AUX)... 4 MAINSHAFT ASSY MISCELLANEOUS RANGE CYLINDER RANGE VALVE REDUCTION CYLINDER... 5 REVERSE IDLER ROADRANGER VALVE ROADRANGER VALVE SHIFT BAR HOUSING (F)... 6 SLAVE VALVE SLAVE VALVE - A SLAVE VALVE - A

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4 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 4

5 Group: AIR SYSTEM REDUCTION DE EPREDUCTION SHIFT ONLY WHEN IN LOW OUT RANGE IN DO NOT PRE-SELECT 3 To Reduction Cylinder To Slave Valve Reduction Cylinder Red Cyl AIR SYSTEM REDUCTION Item 465 SHIFT VALVE 845 ELBOW /8" K VALVE PLATE 5

6 Group: AUX. COUNTERSHAFT PUMP Sub-Group: OIL COOLER/CONNECTIONS To Shift Bar Housing Outlet Inlet From Pump Outlet Cooler 8 Optional AUX. COUNTERSHAFT PUMP OIL COOLER/CONNECTIONS Item 805 OIL COOLER 8 BRACKET PLUG-RUBBER MOUNT 4 80 NUT CONNECTOR SWIVEL STRAP HOSE 5 FEET CLAMP ELBOW 6

7 Item 94 ELBOW S-404 OIL FILTER X CAPSCREW 5/6"-6X-/" 30 X LOCKWASHER 5/6" 3 X-0-50 WASHER 5/6" 7

8 Group: AUX. COUNTERSHAFT PUMP Sub-Group: OIL PUMP AND INLET LINE Indicates part of item Pump Outlet To Drain Plug Opening Oil Pump AUX. COUNTERSHAFT PUMP OIL PUMP AND INLET LINE Item 4 94 TEE STRAINER HOSE ASSY ELBOW 8 X-7-46 CAPSCREW /4"-8X3/6" SOCKET HEAD 3 K-836 NO LONGER AVAILABLE GASKET 8

9 Item 34 X CAPSCREW 3/8"-6X-3/4" SOCKET HEAD 34 X-8L-60 CAPSCREW 3 3/8"-6X-/" OIL PUMP ADAPTER 36 A-4678 OIL PUMP ASSY A-4676 IDLER GEAR ASSY 38 A-4677 DRIVE GEAR ASSY O- RING 40 X CAPSCREW 4 /4"-0X" 4 X LOCKWASHER 4 /4" ROLL PIN VALVE SPRING O- RING PLUG 9

10 Group: AUXILIARY DRIVE GEAR /9 Aux DG AUXILIARY DRIVE GEAR Item 6763 SNAP RING K-804,K-867,K SNAP RING RETAINER K SNAP RING K BOX BEARING , K-867,K BEARING RETAINER 6 X CAPSCREW X /8"-6X" O- RING K-867,K-98,K- 3 9 K-3 REPL KIT-DRIVE GEAR 975,

11 Group: CASE (AUX) 4 ** 5 5** OEM supplied adjustable speedometer sensor OEM supplied non-adjustable speedometer sensor Universal Joint Yoke ** Note Items 4 & 5 / Magnetic Speedometer Openings: Use 3679 "O" ring w/ OEM supplied adjustable speedometer sensor and 05 "O" ring w/ OEM supplied non-adjustable speedometer sensor or Eaton part #04 Plug Aux Case CASE (AUX) Item X-8L-605 CAPSCREW 5 3/8"-6X3" - USE W/S-5 COVER X-8L-6 CAPSCREW 5 3/8"-6X3-/4" - USE W/S-9 COVER S-9 REAR BRG COVER ASSY 0048,045,430009,43003,S S EXTENDED S-5 REAR BRG COVER ASSY S GASKET K-603,K-99,K- 56,K-6,S-

12 Item 9,S PLUG-MAGNETIC S-9,S O- RING USE W/OEM SUPPLIED ADJUSTABLE SPEEDOMETER SENSOR NOT TO BE USED WITH SEAL O- RING USE W/04 PLUG OR OEM SUPPLIED NON-ADJUSTABLE SPEEDOMETER SENSOR NOT TO BE USED WITH SEAL SENSOR SEAL O-RING NOT REQUIRED S-9,S PLUG-MECHANICAL 37 S-9,S O- RING S-9,S BUSHING S-9,S-5 9 X-8L-60 CAPSCREW 8 3/8"-6X-/" LIFTING EYE REAR BEARING COVER 7386 GASKET K-99 4 X-8L-60 CAPSCREW 7 3/8"-6X-/" 4 X-8L-64 CAPSCREW 3/8"-6X" 5 S-38 REAR HOUSING CASE ASSY 7580, 750 REMOVE PLUG WHEN USING WITH OIL COOLER GASKET K-603,K-99 7 X-8-6 CAPSCREW 3/8"-6X3-/4" - USE W/S-9 COVER 7 X-8-68 CAPSCREW 3/8"-6X3" - USE W/S-5 COVER GASKET K-99,K-56,K- 6,S-9,S COLLAR K-603,K-99,K- 56,K-6,S- 9,S-5 0 K-6 OIL SEAL W/SLINGER 909,0807,0808 "FOR MECHANICAL COVER" K-365 OIL SEAL TOOL KIT K-6 OIL SEAL W/SLINGER 909,0807,0808 "FOR MECHANICAL COVER"

13 Group: CASE (FRONT) * * A * Bushing quantity requirements: # Housing Upper bore use 4 #85 / Lower bore use #8677. # Housing Upper bore use #85 and #8677 / Lower bore use #8677. Note: Some part requirements are specific to # or # Clutch Housings and Push or Pull type Clutch. CASE (FRONT) Item S-4 NO LONGER AVAILABLE 956 X--007 PIPE PLUG X X--07 PIPE PLUG X 0,X 06 3/4" MAGNETIC GASKET K PTO COVER 6596, X-8-75 CAPSCREW X /6"-4X7/8" CLUTCH HOUSING GASKET , K-99 8 A-373 CLUTCH HOUSING ASSY A # PUSH-PULL IRON 8 A-373 CLUTCH HOUSING ASSY A - 37,A - 37 # PUSH-PULL IRON 8 A-477 CLUTCH HOUSING ASSY A ,A # PUSH-PULL ALUM. 8 A-6064 CLUTCH HOUSING ASSY A - 434,A ,A - 606,A ,A # PUSH-PULL ALUM. 3

14 Item SCREW X-8L /6-8X.8 QUANTITY DEPENDENT ON DESIGN HAND HOLE COVER # PUSH HAND HOLE COVER # PULL HAND HOLE COVER 453 # PULL HAND HOLE COVER 565 # PUSH STUD X WASHER X 3 000,X0 000,X X X--0 HEX NUT X FRONT BRG. COVER -3/4" PULL 4 5 FRONT BRG. COVER " PULL FRONT BRG. COVER -3/4" & " PULL W/SEAL FRONT BRG COVER " PULL K FRONT BRG COVER -3/4" PULL 5 X-8L-604 CAPSCREW 6 3/8"-6X-/4" USE 6 PCS WITH PULL TYPE COVER USE 4 PCS WITH PUSH TYPE COVER 5 X-8L-69 CAPSCREW 3/8"-6X-/4" - USE WITH PUSH TYPE COVER FRONT BRG. COVER " PUSH 6 53 FRONT BRG. COVER -3/4" & " PUSH W/SEAL FRONT BRG COVER " PUSH FRONT BRG. COVER -3/4" PUSH 6 S-478 NO LONGER AVAILABLE -3/4" PUSH 7 43 GASKET K BUSHING 4 FOR # HOUSING - UPPER A-373,A-373,A- 477,A BUSHING FOR # HOUSING - UPPER A-373,A-373,A- 477,A BUSHING FOR # HOUSING - UPPER A-373,A-373,A- 477,A BUSHING 3 FOR # AND # HOUSING - LOWER A-373,A-373,A- 477,A X-8C-830 HEX HEAD SCREW/WASHER ASSY X-8C X.490, USE PCS FOR IRON HOUSING, USE 4 PCS FOR ALUMINUM HOUSING 0 X-8C-83 HEX HEAD X-8C X 3.460, FOR IRON 4

15 Item SCREW/WASHER ASSY HOUSING X CAPSCREW 6 3/8"-6X3/4" PTO COVER GASKET 684 K MAGNET PIN 9 X--0 HEX NUT X WASHER X 3 000,X0 000,X X STUD 63,6579 5/8" X -3/6" PLUG 7 37 X CAPSCREW 5/8"-X-/4" SPACER 39 X--80 PIPE PLUG X 800 /" OIL SEAL USE W/53 COVER ONLY SEAL -3/4" SEAL " 5

16 Group: COUNTERSHAFT & BRGS(AUX) Aux CS COUNTERSHAFT & BRGS(AUX) Item 8879 BEARING K-867,K-98 A-489 WELDED COUNTERSHAFT ASSY C/S D/G BEARING K-867,K SNAP RING K-804,K-867,K- 98 6

17 Group: COUNTERSHAFT ASSY CS COUNTERSHAFT ASSY Item 437 SNAP RING K-804,K-867,K BEARING K-867,K ROLL PIN S KEY COUNTERSHAFT ST GEAR-CNTRSHFT ND GEAR-CNTRSHFT OD GEAR-CNTRSHFT NO LONGER AVAILABLE NO LONGER AVAILABLE NO LONGER AVAILABLE DRIVE GEAR-CNTRSHFT 033 7

18 Item 0085 SNAP RING K-867,K BALL BEARING K-867,K SNAP RING K-804,K-867,K- 98 8

19 Group: FILTER REGULATOR NSS -O- Ring/Element Kit AFR NSS - Not Sold Separately FILTER REGULATOR Item A-4740 FILTER/REGULATOR 9600 K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR 3 X-8C-4 CAPSCREW X 8S 4 /4"-0X-/4" 9

20 Group: H & C W/9470 VALVE 7 9 H P 8 From RRV Range Cylinder From RRV From RRV H/L S L 0 From RRV Reduction Cylinder 0 0K A red cyl H & C W/9470 VALVE Item K-44 VALVE REPLACEMENT KIT GASKET K-963,K-99,K O- RING 4033 A-4688,K-699,K K-969 SLEEVE KIT ,446 FOR SLAVE VALVES K SPRING 957 K PIN 9459 K ELBOW /8" K X-8C-40 CAPSCREW 4 /4"-0X-/8" HOSE ASSY 3" HOSE ASSY 30" A-4740 FILTER/REGULATOR 9600 X--08 PIPE PLUG /8" NPT 3 X-8L-60 CAPSCREW 3/8"-6X3/4" HOSE CLAMP 0

21 Item ELBOW /8" HOSE ASSY 5" 769 NIPPLE /8" K TEE /8" K BRANCH TEE /8"

22 Group: H & C W/9470 VALVE 7 9 H P 8 From RRV Range Cylinder From RRV S To Deep Redn Valve H L 0 7 To Deep Redn Valve Reduction Cylinder 0 0J A red cyl H & C W/9470 VALVE Item K-44 VALVE REPLACEMENT KIT GASKET K-963,K-99,K O- RING 4033 A-4688,K-699,K K-969 SLEEVE KIT ,446 FOR SLAVE VALVES K SPRING 957 K PIN 9459 K ELBOW /8" K X-8C-40 CAPSCREW 4 /4"-0X-/8" HOSE ASSY 3" HOSE ASSY 30" A-4740 FILTER/REGULATOR 9600 X--08 PIPE PLUG /8" NPT 3 X-8L-60 CAPSCREW 3/8"-6X3/4" HOSE CLAMP

23 Item ELBOW /8" HOSE ASSY 5" 769 NIPPLE /8" K TEE /8" K BRANCH TEE /8" 3

24 Group: H & C W/A-4688 VALVE From RRV S From RRV P H 9 7 Range Cylinder 8 To RRV H/L 3 L 5 9 From RRV 7 Reduction Cylinder 0 0K-7-94 A A red cyl H & C W/A-4688 VALVE Item A-4688 SLAVE VALVE ASSY 55,9464,A GASKET K-699,K-99 3 X040 BREATHER K-969 SLEEVE KIT ,446 FOR SLAVE VALVES K SPRING PIN ELBOW /8" K X-8L-4 CAPSCREW X /4"-0X-3/4" HOSE ASSY 34" HOSE ASSY 30" A-4740 FILTER/REGULATOR 9600 X--08 PIPE PLUG /8" NPT 3 X-8L-60 CAPSCREW 3/8"-6X3/4" HOSE CLAMP HOSE ASSY 9" ELBOW /8" HOSE ASSY 5" 4

25 Item 769 NIPPLE /8" K TEE /8" K BRANCH TEE /8" 5

26 Group: H & C W/A-4688 VALVE 6 To Deep Redn Valve 5 4 S From RRV From RRV P H 9 Range Cylinder L 9 To Deep Redn Valve 7 Reduction Cylinder 0 0J-7-94 A-4688 A red cyl H & C W/A-4688 VALVE Item A-4688 SLAVE VALVE ASSY 55,9464,A GASKET K-699,K-99 3 X040 BREATHER K-969 SLEEVE KIT ,446 FOR SLAVE VALVES K SPRING PIN ELBOW 3 /8" K X-8L-4 CAPSCREW X /4"-0X-3/4" HOSE ASSY 34" HOSE ASSY 30" A-4740 FILTER/REGULATOR 9600 X--08 PIPE PLUG /8" NPT 3 X-8L-60 CAPSCREW 3/8"-6X3/4" HOSE CLAMP HOSE ASSY 9" ELBOW /8" 6

27 Item HOSE ASSY 5" 769 NIPPLE /8" K TEE /8" K BRANCH TEE /8" 7

28 Group: H & C W/A-5000 VALVE 7 9 H H L L P 8 From RRV Range Cylinder From RRV S To Deep Redn Valve 7 To Deep Redn Valve H L 0 Reduction Cylinder 0 00J-7-94 A-5000 A red cyl H & C W/A-5000 VALVE Item A-5000 SLAVE VALVE ASSY 0850 K-963,K GASKET K-963,K-99,K O- RING 4033 A-4688,K-699,K K-969 SLEEVE KIT ,446 FOR SLAVE VALVES K SPRING 957 K PIN 9459 K ELBOW /8" K X-8C-4 CAPSCREW 4 /4"-0X-3/4" HOSE ASSY 3" HOSE ASSY 30" A-4740 FILTER/REGULATOR 9600 X--08 PIPE PLUG /8" NPT 3 X-8L-60 CAPSCREW 3/8"-6X3/4" HOSE CLAMP ELBOW /8" 8

29 Item HOSE ASSY 5" 769 NIPPLE /8" K TEE /8" K BRANCH TEE /8" 9

30 Group: H & C W/A-5000 VALVE 7 9 H H L L P 7 8 From RRV Range Cylinder From RRV From RRV S H/L L 0 From RRV Reduction Cylinder 0 00K-7-94 A A red cyl H & C W/A-5000 VALVE Item A-5000 SLAVE VALVE ASSY 0850 K-963,K GASKET K-963,K-99,K O- RING 4033 A-4688,K-699,K K-969 SLEEVE KIT ,446 FOR SLAVE VALVES K SPRING 957 K PIN 9459 K ELBOW /8" K X-8C-4 CAPSCREW 4 /4"-0X-3/4" HOSE ASSY 3" HOSE ASSY 30" A-4740 FILTER/REGULATOR 9600 X--08 PIPE PLUG /8" NPT 3 X-8L-60 CAPSCREW 3/8"-6X3/4" HOSE CLAMP ELBOW /8" HOSE ASSY 5" 30

31 Item 769 NIPPLE /8" K TEE /8" K BRANCH TEE /8" 3

32 Group: INPUT SHAFT & DRIVE GEAR * 037-5/93 IS (3) * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR Item 466 NUT USE W/5 SHAFT 8858 NUT PUSH 8997 NUT PULL 8504 BEARING K-867,K SPACER SNAP RING K-804,K-867,K MAIN DRIVE GEAR K-3 3

33 Item 5 K-3 UPDATE KIT 4654,968, INPUT SHAFT -3/4" PUSH - USE W/FBC 4370 S INPUT SHAFT -3/4" PULL - USE W/FBC 467 S NO LONGER AVAILABLE " PUSH - USE W/FBC 4994 S INPUT SHAFT " PULL - USE W/FBC 5 S NO LONGER AVAILABLE " PUSH W/SEAL - USE W/FBC 53 7 S-343 NO LONGER AVAILABLE /4" PULL W/SEAL - USE W/FBC S-344 NO LONGER AVAILABLE 6984 " PULL W/SEAL - USE W/FBC S-66 INPUT SHAFT ASSY ,6958 " PULL - USE W/FBC 0550 K-98 8 S-66 INPUT SHAFT ASSY 054,3570, ,S " PUSH - USE W/FBC S-96 INPUT SHAFT ASSY 0530, /4" PUSH 8 S-97 INPUT SHAFT ASSY 053, /4" PULL BUSHING S-30,S-3,S- 3,S-33,S- 343,S-344,S- 66,S SLEEVE " W/SEAL S WEAR SLEEVE -3/4" W/SEAL S SNAP RING K SEAL NOT SOLD FOR SERVICE 33

34 Group: ISOLATORS New Design New Design Isolator Indicates Of Item 0 ISOLATORS Item 94 -E- RING K-3467 PIN REPLACEMENT KIT BUSHING K-003,K-48,K- 49,K-3399,S- 9,S-30 4 S-794 ISOLATOR ASSY 6 47 LEVER STRAIGHT 8.67" 7 35 STUB LEVER LOW TOWER K-48,S STUB LEVER HIGH TOWER K-49,S-579,S DEG LEVER STRAIGHT 33" 0 K-3399 ISOLATOR BUSHING KIT 44,33 X SCREW K-003 X NUT K

35 KITS & ASSEMBLIES Item K-43 RANGE CYL-KIT K-43 CYL KIT-RANGE K-447 -O- RING KIT COMPLETE - RANGE & REDUCTION FOR SMALL BORE SIZE IN REDUCTION CYLINDER K-867,K-98 K-450 -O- RING KIT-RANGE K-45 -O- RING KIT FOR REDUCTION CYLINDER- SMALL BORE K-457 -O- RING KIT FOR INSERT VALVE K-476 SHIFT LEVER HSG 4530,763,898, ,A LOW TOWER K-546 REPL KIT-MAINSHAFT 5948,834 K-566 VALVE REPAIR KIT FOR A-3546 VALVE K-603 GASKET KIT FOR AUXILIARY SECTION K-63 CAP REPLACEMENT KIT 649,8707 FOR A-4688 VALVE K-63 SHIFT LEVER HSG 4456,768, LOW K-644 QUILL REPLACEMENT KIT 6833,6834 K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-699 REPAIR KIT-SLAVE VALVE FOR A-4688 VALVE K-797 CYLINDER KIT - REDN K-804 SMALL PARTS KIT K-867 BASIC REBUILD KIT K-9 MASTER VALVE REPAIR KIT K-9 MASTER VALVE REPAIR KIT K-935 REPAIR KIT-SLAVE VALVE FOR A-6909 & A-500 VALVES FOR A-505 VALVE FOR A-5000 VALVE K-956 COOLER INSTLN KIT K-963 SLAVE VLV CONVERSION KI CONVERTS A-4688 TO A-5000 VALVE K-969 SLEEVE KIT ,446 FOR SLAVE VALVES K

36 Item K-98 BASIC OVERHAUL KIT K-00 -O- RING KIT COMPLETE - RANGE & REDECTION FOR ENLARGED BORE SIZE IN REDN. CYLINDER K-003 PIN & BUSHING KIT K-00 VALVE CONVERSION KIT FOR A-500 VALVE K-05 VALVE CONVERSION KIT FOR A-505 VALVE K-055 MASTER VALVE REPAIR KIT FOR A-535 VALVE K-99 GASKET KIT K-867,K-98 K-56 OIL SEAL KIT 4337,909,036 K-6 OIL SEAL W/SLINGER 909,0807,0808 "FOR MECHANICAL COVER" K-3 REPL KIT-DRIVE GEAR 975, K-3 UPDATE KIT 4654,968,98 K-36 KEY & WASHER KIT 934 CONTAINS 3-SIDED KEY K-394 AIR SYSTEMS TOOL KIT K-44 VALVE REPLACEMENT KIT K-48 LEVER REPLACEMENT KIT K-49 LEVER REPLACEMENT KIT 9470 LOW TOWER HIGH TOWER K-973 SHIFT LEVER HSG KIT 766,767, ,430490,K K - 94 K-39 MASTER VALVE REPAIR KIT K-394 MASTER VALVE REPAIR KIT HIGH TOWER FOR A-695 VALVE FOR A-735 VALVE K-37 IDLER SHAFT REPL KIT K-3399 ISOLATOR BUSHING KIT 44,33 K-3467 PIN REPLACEMENT KIT 45 K-349 SYNCHRONIZER KIT K LO RANGE / SMALL PIN K-349 SYNCHRONIZER KIT K LO RANGE / LARGE PIN K-3494 SYNCHRONIZER REPLACEMENT KIT K SLIDING CLUTCH INCLUDED IN KIT K-365 OIL SEAL TOOL KIT S-30 INPUT SHAFT ASSY /4" PUSH 36

37 Item S-3 INPUT SHAFT ASSY 466-3/4" PULL S-3 INPUT SHAFT ASSY 4995 " PUSH S-33 INPUT SHAFT ASSY 50 " PULL S-343 NO LONGER AVAILABLE /4" PULL W/ SEAL S-344 NO LONGER AVAILABLE 6984 " PULL W/ SEAL S-347 REAR HOUSING ASSY 7548,8736,8757,8784,900 S-404 OIL FILTER 738 S-56 CAP ASSY 085,0853 FOR A-5000 VALVE S-66 INPUT SHAFT ASSY ,6958 " PULL K-98 S-66 INPUT SHAFT ASSY 054,3570, ,S " PUSH S-78 MAINSHAFT ASSY ,S - 55 S-794 ISOLATOR ASSY S-9 REAR BRG COVER ASSY 0048,045,430009,43003,S S EXTENDED S-9 SHIFT LEVER HSG ASSY LOW TOWER S-30 SHIFT LEVER HSG ASSY S HIGH TOWER S-5 REAR BRG COVER ASSY S - 49 S-554 ROADRANGER VALVE ASSY S-558 ROADRANGER VALVE ASSY A RTO - W/SHIFT DIAGRAM MEDALLION A RTO - W/SHIFT DIAGRAM MEDALLION S-96 INPUT SHAFT ASSY 0530, /4" PUSH S-97 INPUT SHAFT ASSY 053, /4" PULL 37

38 Group: LEVERS/HOUSINGS S Low S High K-48 - Low K-49 - High S-9 - Low S-30 - High LEVERS/HOUSINGS Item 4 X-8C-604 CAPSCREW 4 3/8"-6X-/4" 3 K-48 LEVER REPLACEMENT KIT LOW TOWER 38

39 Item 3 K-49 LEVER REPLACEMENT KIT HIGH TOWER 4 S-579 SHIFT TOWER ASSY HIGH TOWER 4 S-677 SHIFT TOWER ASSY LOW TOWER 33 S-9 SHIFT LEVER HSG ASSY LOW TOWER 33 S-30 SHIFT LEVER HSG ASSY S HIGH TOWER 56 K-973 SHIFT LEVER HSG KIT 766,767, ,430490,K K - 94 HIGH TOWER 57 X--500 NUT 5/6"-4 58 X LOCKWASHER 5/6" BOOT K-476,K-973,S- 579,S-677,S-30 6 K-63 SHIFT LEVER HSG 4456,768, LOW, USE W/4795 BOOT PIN 3/8" GASKET K-476,K-63,K- 99,K-48,K- 49,K-973,S- 579,S-677,S- 9,S GEAR SHIFT LEVER STRAIGHT - LOW -/" GEAR SHIFT LEVER STRAIGHT - HIGH 35" RETAINER K-476,K-973,S- 579,S-677,S SPRING K-476,K-973,S- 579,S-677,S K-3376 O-RING & WASHER KIT PIN K-476,S K-476 SHIFT LEVER HSG 4530,763,898, ,A LOW TOWER STUD X--600 NUT 4 3/8"-4-N.F.PLAIN 73 X LOCKWASHER 4 3/8" CLAMP BOOT CLAMP 77 X--604 NUT 4 3/8"-4 39

40 Item PIN NO LONGER AVAILABLE 4 80 X--600 NUT 3/8"-4-N.F.PLAIN 8 X LOCKWASHER 3/8" LEVER GRIP /"-3 40

41 Group: MAINSHAFT & SYNCHRO(AUX) Universal Joint Yoke Aux MS red MAINSHAFT & SYNCHRO(AUX) Item 4897 SPRING 3 K-804,K-867,K- 98,K-349,K- 349,K-3494 A-733 SYNCHRONIZER ASSY A HI RANGE K-349,K-349,K SLIDING CLUTCH K A-653 SYNCHRONIZER ASSY A LO RANGE - SMALL PIN K A-754 SYNCHRONIZER ASSEMBLY A A LO RANGE - LARGE PIN K-349,K

42 Item 483 PIN A-3456,A-3697 A-3697 KEY & PIN ASSY 556 K WASHER BLACK WASHER PURPLE WASHER.0-. YELLOW K LO GEAR-MAINSHAFT MAINSHAFT COUPLER SNAP RING K-804,K-867,K BOX BEARING 8547 K-867,K-98 8 K-546 REPL KIT-MAINSHAFT 5948, SNAP RING K-546,K BUSHING K-867,K SLIDING CLUTCH 3 K-644 QUILL REPLACEMENT KIT 6833, A-4736 MAINSHAFT ASSY WASHER K REDUCTION GEAR SNAP RING K WASHER K NUT RING BEARING K-867,K ROTOR 4

43 Group: MAINSHAFT ASSY MS MAINSHAFT ASSY Item 47 WASHER WHITE 47 WASHER GREEN 473 WASHER ORANGE 474 WASHER PURPLE 475 WASHER YELLOW 476 WASHER BLACK K K K WASHER.49-WHITE 4 OPTIONAL OR USE WITH 3-SIDED KEY K-36 43

44 Item WASHER.54-GREEN 4 OPTIONAL OR USE WITH 3-SIDED KEY WASHER.59-ORANGE 4 OPTIONAL OR USE WITH 3-SIDED KEY K-36 K WASHER.64-PURPLE 4 OPTIONAL OR USE WITH 3-SIDED KEY WASHER.69-YELLOW 4 OPTIONAL OR USE WITH 3-SIDED KEY WASHER.74-BLACK 4 OPTIONAL OR USE WITH 3-SIDED KEY WASHER.44-BLUE 4 OPTIONAL OR USE WITH 3-SIDED KEY K SPACER 4 K REVERSE GEAR- MAINSHAFT SNAP RING 4 K PIN A-3456,A A-3456 KEY & PIN ASSY 4884 K ROLL PIN S SIDED KEY MUST USE MATCHING WASHERS K-36 8 K-36 KEY & WASHER KIT 934 CONTAINS 3-SIDED KEY 9 S-78 MAINSHAFT ASSY ,S ST GEAR-MAINSHAFT LO GEAR-MAINSHAFT SLIDING CLUTCH SLIDING CLUTCH K-3 3 K-3 UPDATE KIT 4654,968, SPACER K SNAP RING K-804,K-867,K OD GEAR-MAINSHAFT 340 K-3 6 K-3 UPDATE KIT 4654,968, ND GEAR-MAINSHAFT WASHER WHITE WASHER ORANGE 877 K

45 Item WASHER PURPLE WASHER YELLOW WASHER BLACK WASHER GREEN ,878 45

46 MISCELLANEOUS Item 0464 SHIFT DIAGRAM LABEL 075 WARNING LABEL 703 SILICONE LUBE 8 OZ (36.59 CC)-FLEET SIZE 704 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 705 SEALANT CC (SINGLE APPLICATION SIZE) K SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) K-43,K-43,K- 447,K-450,K- 45,K-566,K- 699,K-797,K- 00,K-48,K- 49,K

47 Group: RANGE CYLINDER /9 Rng Cyl RANGE CYLINDER Item X BOLT X 7 80,X 7 8 /"-0X-3/4" 83 SHIFT YOKE GASKET K-43,K-43,K- 603,K AUXILIARY CYLINDER K-43 5 X-8L-604 CAPSCREW 8 3/8"-6X-/4" O- RING K-43,K-43,K- 447,K-450,K YOKE BAR PISTON 3353 K-43,K O- RING K-43,K-43,K- 447,K-450,K O- RING K-43,K-43,K- 447,K-450,K-00 X--00 NUT 5/8" GASKET K-43,K-43,K- 447,K-450,K- 603,K-00,K CYLINDER COVER 47

48 48

49 Group: RANGE VALVE K-566 Valve Repair Kit 6 *0 7 8 For Airline Tubing information see Appendix * *For Connector and Elbow Assy component information see Appendix /93 AV RANGE VALVE Item 49

50 Item 50 KNOB A ROLL PIN A K-566 VALVE REPAIR KIT FOR A-3546 VALVE 9 X-3-4 SCREW 4 8-3X3/4" CONNECTOR ASSY 850 /8"TUBE-/8"NPTF K-963,K CONNECTOR ASSY /3"TUBE-/8"NPTF CONNECTOR ASSY "PUSH-TO-CONNECT" 5/3"TUBE- /8"NPTF K-00,K ELBOW ASSY /3"TUBE-/8"NPTF ELBOW ASSY 8450 /8"TUBE-/8"NPTF K-963,K ELBOW ASSY "PUSH-TO-CONNECT" 5/3"TUBE- /8"NPTF K-00,K-05,K NO LONGER AVAILABLE UNION ASSY /8" TUBING UNION ASSY 5/3" TUBING UNION ASSY "PUSH-TO-CONNECT" 5/3" TUBING K-00,K CLAMP SHEATHING (50 FT ROLL) 5/3" - BLACK 50' O- RING CLAMP 999 A-3546 RANGE VALVE ASSY 868,869,87 50

51 Group: REDUCTION CYLINDER 30 With 465 Valve Without 465 Valve REDUCTION CYLINDER Item SHIFT YOKE 3 30 LOCKSCREW GASKET K-603,K-797,K O- RING USE W/987 YOKE BAR & PISTON O- RING (ENLARGED BORE SIZE) USE W/5 YOKE BAR & PISTON O- RING USE W/987 YOKE BAR & PISTON O- RING (ENLARGED BORE SIZE) USE W/5 YOKE BAR & PISTON AUXILIARY CYLINDER USE W/987 YOKE BAR & PISTON K-447,K-45,K- 797 K-867,K-98,K- 00 K-447,K-45,K- 797 K-867,K-98,K- 00 K AUXILIARY CYLINDER (ENLARGED BORE SIZE) USE W/5 YOKE BAR & PISTON GASKET K-603,K-797,K- 00,K CYLINDER COVER K X-8L-540 CAPSCREW 4 5/6"-8X-7/8" 5

52 Item YOKE BAR & PISTON USE W/7070 CYLINDER K YOKE BAR & PISTON (ENLARGED BORE SIZE) USE W/0 CYLINDER 50 K-333 SPLITTER VLV REPL KIT ,430403,A K PLUG O- RING 3 K-457,K INSERT VALVE

53 Group: REVERSE IDLER Latest Design /9 RI Old Design REVERSE IDLER Item X--008 NUT 5/8" WASHER K WASHER 48 K BEARING K-867,K REVERSE IDLER GEAR WASHER K-37 7 K-37 IDLER SHAFT REPL KIT PLUG 9 48 NO LONGER AVAILABLE RETAINING RING K-37 X CAPSCREW 5/8"-8X-/4 53

54 54

55 Group: ROADRANGER VALVE 999 Old Design P 6 S Valve Repair Kit * 7 7 * See: Appendix / Air Line Tubing * 0 0 * 3 P S *For Connector and Elbow Assy component information see Appendix. 000A-3-97 RRV- 55

56 ROADRANGER VALVE Item 007 MEDALLION, LOGO (OLD DESIGN) FULLER LOGO ONLY MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO ONLY A-6909,A-695,A SHIFT DIAGRAM MEDALLION K-9 MASTER VALVE REPAIR KIT RTO S-558 FOR A-6909 & A-500 VALVES LEVER A COVER A-6909,A-695,A X-8-3 SCREW X X3/8" 6 X-9-80 NUT /" CONNECTOR ASSY 850 /8"TUBE-/6"NPTF CONNECTOR ASSY /3"TUBE-/6"NPTF CONNECTOR ASSY "PUSH-TO-CONNECT" 5/3"TUBE- /6"NPTF K-00,K ELBOW ASSY /3"TUBE-/8"NPTF ELBOW ASSY 8450 /8"TUBE-/8"NPTF K-963,K ELBOW ASSY "PUSH-TO-CONNECT" 5/3"TUBE- /8"NPTF K-00,K-05,K UNION ASSY /8" TUBING 840 UNION ASSY 5/3" TUBING 8403 UNION ASSY "PUSH-TO-CONNECT" 5/3" TUBING K-00,K SHEATHING (50 FT ROLL) 5/3" - BLACK 50' O- RING CLAMP 999 A-6909 ROADRANGER VALVE ASSY 999 S-558 ROADRANGER VALVE ASSY A A STANDARD-W/LOGO K-00 A RTO - W/SHIFT DIAGRAM MEDALLION 56

57 Group: ROADRANGER VALVE Old Design H/L P S SP * * * * See: Appendix / Airline Tubing * 4 * 0 * 0 * 0 P S SP 00A-7-94 H/L To Slave Valve *For Connector and Elbow Assy component information see Appendix. Reduction Cylinder 57

58 ROADRANGER VALVE Item 007 MEDALLION, LOGO (OLD DESIGN) FULLER LOGO ONLY 69 LOGO MEDALLION , (OLD DESGIN) FULLER LOGO (LEFT OF DRIVER) MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO ONLY A-6909,A-695,A SHIFT DIAGRAM MEDALLION K-9 MASTER VALVE REPAIR KIT K-055 MASTER VALVE REPAIR KIT K-39 MASTER VALVE REPAIR KIT K-394 MASTER VALVE REPAIR KIT RTO S-554 FOR A-505 VALVE FOR A-535 VALVE FOR A-695 VALVE FOR A-735 VALVE LEVER A-695,A COVER A-6909,A-695,A X-8-3 SCREW X X3/8" 6 X-9-80 NUT /" CONNECTOR ASSY /8"TUBE-/6"NPTF CONNECTOR ASSY /3"TUBE-/6"NPTF CONNECTOR ASSY 4 "PUSH-TO-CONNECT" 5/3"TUBE- /6"NPTF K-00,K ELBOW ASSY /3"TUBE-/8"NPTF ELBOW ASSY /8"TUBE-/8"NPTF K-963,K ELBOW ASSY 3 "PUSH-TO-CONNECT" 5/3"TUBE- /8"NPTF K-00,K-05,K UNION ASSY /8" TUBING 840 UNION ASSY 5/3" TUBING 8403 UNION ASSY "PUSH-TO-CONNECT" 5/3" TUBING K-00,K O- RING CLAMP CONNECTOR ASSY 850 /8"TUBE-/8"NPTF K-963,K CONNECTOR ASSY /3"TUBE-/8"NPTF CONNECTOR ASSY "PUSH-TO-CONNECT" 5/3"TUBE- /8"NPTF K-00,K-05 58

59 Item 999 A-695 ROADRANGER VALVE ASSY 999 A-735 ROADRANGER VALVE ASSY 999 S-554 ROADRANGER VALVE ASSY A STANDARD-W/LOGO K-05 A (LEFT OF DRIVER)-W/LOGO A RTO - W/SHIFT DIAGRAM MEDALLION 59

60 Group: SHIFT BAR HOUSING (F) ** 5 ** ** Use Lockscrew and Shift Block together to eliminate interference with st gear For 60

61 SHIFT BAR HOUSING (F) Item S-63 NO LONGER AVAILABLE 9770,958 HOUSING ONLY GASKET 498 K AIR VALVE SHAFT X-8L-604 CAPSCREW 6 3/8"-6X-/4"- OR USE 4 PCS OF X-8L-604 WITH PCS OF X-8L-60 5 X--603 PIPE PLUG X 60 3/8" NPT 6 X STEEL BALL 3 /" SPRING 3 K-804,K BREATHER 3605 /4" NPT 8 X--404 PIPE PLUG /4" NPT S PLUG GASKET 5899 PIN PLUG GASKET LIFTING EYE X-8L-60 CAPSCREW 3/8"-6X-/" USE W/085 LIFTING EYES REVERSE LIGHT SWITCH 6830 SWITCH NORMALLY OPEN 7 94 NEUTRAL LIGHT SWITCH 639 SWITCH NORMALLY CLOSED 943 LOCKSCREW USE W/9703 SHIFT BLOCK 30 LOCKSCREW SHIFT YOKE LO/REVERSE NO LONGER AVAILABLE LO/REVERSE - W/TORQUE LIMITER NO LONGER AVAILABLE LO/REVERSE SHIFT BLOCK ST/ND YOKE BAR ST/ND SHIFT YOKE ST/ND SHIFT BLOCK 3RD/OD YOKE BAR 3RD/OD SHIFT YOKE RD/OD K-3 6

62 Item INTERLOCK PIN K X-4-00 STEEL BALL 3/4" PLUNGER SPRING SPRING RETAINER SNAP RING A-5000,K GASKET SPRING COVER 40 X-8L-600 CAPSCREW 3/8"-6X" 6

63 Group: SLAVE VALVE / SV SLAVE VALVE Item K-44 VALVE REPLACEMENT KIT

64 Group: SLAVE VALVE - A /93 A-4688 Repair Kit SLAVE VALVE - A-4688 Item A-4688 SLAVE VALVE ASSY 55,9464,A K-699 REPAIR KIT-SLAVE VALVE FOR A-4688 VALVE PISTON 56 A CAP 53 A-4688,A K-63 CAP REPLACEMENT KIT 649,8707 FOR A-4688 VALVE 6 X-8S-40 CAPSCREW /4"-0X-/8" 64

65 Group: SLAVE VALVE - A A-5000 SV Repair Kit SLAVE VALVE - A-5000 Item A-5000 SLAVE VALVE ASSY 0850 K-963,K-44 K-935 REPAIR KIT-SLAVE VALVE FOR A-5000 VALVE PLUG A PISTON A CAP 53 A-4688,A S-56 CAP ASSY 085, X-8C-43 CAPSCREW 3 /4"-0X-/" 65

66 66

67 67

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