Illustrated Parts List

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1 More time on the road Illustrated s List RTLO-0B November 0

2 Contents How To Use The Illustrated s List... AFTERMARKET TRANSMISSIONS... AUXILIARY DRIVE GEAR... 5 CASE (AUX)... CASE (FRONT)... 9 COUNTERSHAFT & BRGS(AUX)... COUNTERSHAFT ASSY... FILTER REGULATOR... 5 HOSES & CONNECTIONS... INPUT SHAFT & DRIVE GEAR... 8 INTEGRAL OIL PUMP... 9 ISOLATORS... KITS & ASSEMBLIES... LEVERS/HOUSINGS... 5 M/S ASSY- CURRENT DESIGN... 7 M/S ASSY-PREVIOUS DESIGN... 9 MAINSHAFT & SYNCHRO(AUX)... MISCELLANEOUS... OIL COOLER... RANGE CYLINDER... REVERSE IDLER... 8 ROADRANGER VALVE... SHIFT BAR HOUSING (STD)... SPLITTER CYLINDER... 5

3 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used

4 Group: AFTERMARKET TRANSMISSIONS Reman Transmission AFTMKT 09- Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS Item Description Replaced Qty. Notes Kits/Assys Where TA-B- R RTLO-0B REMAN TRANS NO INTERNAL PUMP

5 Group: AUXILIARY DRIVE GEAR /9 Aux DG AUXILIARY DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where 7 SNAP RING K-755,K-7,K- 77,K-97 0 SNAP RING RETAINER K-0 8 SNAP RING K BOX BEARING 5550,55507 K-7,K-77,K BEARING RETAINER X-8-5 CAPSCREW X 8 /8"-X" O- RING K-0,K-7,K- 77,K WASHER 9 K-0 REPL KIT-DRIVE GEAR 097,050 5

6 Group: CASE (AUX) 5 ** ** 5 OEM supplied adjustable speedometer sensor OEM supplied non-adjustable speedometer sensor * Latest Design * ** Note Items & 5 / Magnetic Speedometer Openings: Use 79 "O" ring w/ OEM supplied adjustable speedometer sensor and 05 "O" ring w/ OEM supplied non-adjustable speedometer sensor or Eaton part #0 Plug * See Service Manual for Proper Shimming Procedure 00A CASE (AUX) Item Description Replaced Qty. Notes Kits/Assys Where X-8L-05 CAPSCREW 5 /8"-X" S- REAR BRG COVER ASSY 950,00,0,0, ,S - 5 EXTENDED 55 GASKET K-0,K-,K- 95,S- 0 PLUG-MAGNETIC S-,S O- RING USE W/OEM SUPPLIED ADJUSTABLE SPEEDOMETER

7 Item Description Replaced Qty. Notes Kits/Assys Where SENSOR O- RING USE W/0 PLUG OR OEM SUPPLIED NON-ADJUSTABLE SPEEDOMETER SENSOR NOT TO BE USED WITH 095 SEAL SENSOR SEAL O-RING NOT REQUIRED S- 0 PLUG-MECHANICAL 7 S-,S O- RING S-,S BUSHING S- 9 X-8L-0 CAPSCREW 8 /8"-X-/" LIFTING EYE REAR BEARING COVER 0085 PRIOR TO SERIAL NUMBERS 5587, & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 008 GASKET PRIOR TO SERIAL NUMBERS 5587, & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER K-0,K-95 K-0 SHIM KIT 5 K-7,K-77,K- 97,S-775 X-8L-0 CAPSCREW 9 /8"-X-/" X-8L-0 CAPSCREW 8 /8"-X-/" - BEGINNING W/SERIAL NUMBERS 5587, & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER X-8L-0 CAPSCREW 8 /8"-X-/" - PRIOR TO SERIAL NUMBERS 5587, 7787 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER X-8L- CAPSCRCREW /8"-X" REAR HOUSING PRIOR TO SERIAL NUMBERS 5587, & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 5 0 REAR HOUSING BEGINNING W/SERIAL NUMBERS 5587, & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 5 GASKET K-0,K-95,S X-8-8 CAPSCREW /8"-X" 7

8 Item Description Replaced Qty. Notes Kits/Assys Where 8 70 GASKET K-,K-95,S COLLAR K-0,K-,K- 95,S- 0 K- OIL SEAL W/SLINGER "FOR MECHANICAL COVER" K-7,K-77,K- 97 K-5 OIL SEAL TOOL KIT 00 COVER BEGINNING W/SERIAL NUMBERS 5587, & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER GASKET 0 BEGINNING W/SERIAL NUMBERS 5587, & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER S-775 K-0,K-95,S

9 Group: CASE (FRONT) * * B-8-00 * Bushing quantity requirements: # Housing Upper bore use #85 / Lower bore use #877. # Housing Upper bore use #85 and #877 / Lower bore use #877. Note: Some part requirements are specific to # or # Aluminum or Iron Clutch Housings and Push or Pull type Clutch. CASE (FRONT) Item Description Replaced Qty. Notes Kits/Assys Where S-0 CASE ASSY 0557 S-0 CASE ASSY 0790 FOR USE W/INTEGRAL PUMP 00 PLUG 077 -/" MAGNETIC, O-RING INCLUDED X--007 PIPE PLUG X PLUG 077 -/" MAGNETIC, O-RING INCLUDED X--07 PIPE PLUG X 0 X 0 /" MAGNETIC 050 GASKET 080 K PTO COVER 59,0057 X-8-75 CAPSCREW 8 7/"-X7/8" CLUTCH HOUSING GASKET 085,058 K-95 9

10 Item Description Replaced Qty. Notes Kits/Assys Where 8 A-7 CLUTCH HOUSING ASSY A # PUSH-PULL IRON 8 A-7 CLUTCH HOUSING ASSY A - 7,A - 7 # PUSH-PULL IRON 8 A-578 CLUTCH HOUSING ASSY 0059,A - # PULL - ALUMINUM 9 9 SCREW X-8L-509 5/-8X.8 QUANTITY DEPENDENT ON DESIGN 0 50 HAND HOLE COVER # PUSH HAND HOLE COVER # PULL HAND HOLE COVER 5 # PULL 0 05 HAND HOLE COVER 55 # PUSH 058 STUD 59 X WASHER X 000,X0 000,X0 00. X.0 X--0 HEX NUT X FRONT BRG COVER " PULL K-8,K-97,K- 5 5 X-8L-0 CAPSCREW /8"-X-/" 059 FRONT BRG COVER " PUSH 7 GASKET K BUSHING FOR # HOUSING UPPER A-7,A-7,A- 578,K-8,K BUSHING FOR # HOUSING UPPER A-7,A-7,A- 578,K-8,K BUSHING FOR # HOUSING UPPER A-7,A BUSHING FOR # AND # HOUSING LOWER A-7,A-7 0 X-8C-80 HEX HEAD SCREW/WASHER ASSY 0 X-8C-8 HEX HEAD SCREW/WASHER ASSY X-8C X.90, USE PCS FOR IRON HOUSING, USE PCS FOR ALUMINUM HOUSING X-8C X.0, FOR IRON HOUSING X-8-8 CAPSCREW /8"-X/" 575 PTO COVER GASKET 8 K MAGNET K-97,S-0,S PIN 9 X--0 HEX NUT X WASHER X 000,X X.0 0

11 Item Description Replaced Qty. Notes Kits/Assys Where,X STUD,579 5/8" X -/" 0 PLUG 7 7 X CAPSCREW 5/8"-X-/" 8 08 SPACER 9 X--80 PIPE PLUG /"

12 Group: COUNTERSHAFT & BRGS(AUX) 0-/9 Aux CS /8 spd COUNTERSHAFT & BRGS(AUX) Item Description Replaced Qty. Notes Kits/Assys Where 007- BOX BEARING,007 K-7,K-77,K- 97 A-87 WELDED COUNTERSHAFT ASSY C/S D/G 099 S/G SPACER

13 Group: COUNTERSHAFT ASSY /9 CS-LO Inertia COUNTERSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where 7 SNAP RING K-755,K-7,K- 77,K-97 BEARING K-7,K-77,K- 97 K-9 CNTRSHFT W/REV & LO 095,09, ROLL PIN ROLL PINS NO LONGER REQUIRED A-0 59 KEY 9 K- C/S GEAR UPDATE KIT 09,05, PTO GEAR - LOWER PTO GEAR - UPPER 58 DRIVE GEAR-CNTRSHFT 7 K SNAP RING 0599 BEARING K-7,K-77,K RETAINER 958

14 Item Description Replaced Qty. Notes Kits/Assys Where 5 X CAPSCREW 5/8"-8X-/" 0 SPACER

15 Group: FILTER REGULATOR NSS -O- Ring/Element Kit AFR NSS - Not Sold Separately FILTER REGULATOR Item Description Replaced Qty. Notes Kits/Assys Where K-70 FILTER REG KIT A - 55 K-98 -O- RING/ELEMENT KIT FOR FILTER REGULATOR X-8C- CAPSCREW X 8S /"-0X-/" 5

16 P EXH S S Group: HOSES & CONNECTIONS To Roadranger Valve LO Range Cylinder To Roadranger Valve 5 Splitter Cylinder SP 0A-5/9 Super0 HC HOSES & CONNECTIONS Item Description Replaced Qty. Notes Kits/Assys Where X-8- CAPSCREW /"-0X"

17 Item Description Replaced Qty. Notes Kits/Assys Where 88 NO LONGER AVAILABLE 87 RETAINER PLATE K- AIR VALVE CONV KIT CONNECTOR ASSY 850 /8"TUBE-/8"NPTF CONNECTOR ASSY 850 5/"TUBE-/8"NPTF CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-,K TEE BREATHER PIN HOSE CLAMP K NYLON TUBE 5/" K NYLON TUBE 550 5/" K ELBOW ASSY /"TUBE-/8"NPTF 8500 ELBOW ASSY /8"TUBE-/8"NPTF 8500 ELBOW ASSY 5 "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-7,K-,K-,K-,K O- RING K-70,K-95,K-,K-97 5 X--08 PIPE PLUG /8" NPT 5557 HOSE ASSY 5" K-97 7

18 Group: INPUT SHAFT & DRIVE GEAR * * 070-/9 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where 559 SEAL NOT SOLD FOR SERVICE 980 SNAP RING K-8,K-755,K- 7,K-77,K- 97,K BEARING K-8,K-7,K- 77,K-97,K-5 SPACER SNAP RING K-8,K-755,K- 7,K-77,K- 97,K MAIN DRIVE GEAR 90 K-97 8 S-59 INPUT SHAFT 055 5,0 " PULL - USE W/FBC 0550 K-8,K-7,K- 97,K-5 8 S-0 INPUT SHAFT 05,57 " PUSH - USE W/FBC BUSHING K-77,S-59,S- 0 8

19 Group: INTEGRAL OIL PUMP Indicates Of Item Latest Design INTEGRAL OIL PUMP Item Description Replaced Qty. Notes Kits/Assys Where X-8C-09 CAPSCREW 5 /"-0X5/8" - USE WITH 0075 COVER X-8C-0 CAPSCREW 5 /"-0X7/8" - USE WITH 05 COVER K-0 COVER & SCREW KIT 05, GASKET K-0 08 PLUG O- RING K-97,K-98 K- FASTENER KIT 08, X-8-8 KIT CONTAINS FASTENERS AND WASHERS K DOWEL PIN RETAINER 050 S-0 0 K-7 OIL PUMP KIT 089,098,077,059,057 A - 9,A CRESCENT RING 5 ROLL PIN 5 5 ROLL PIN 9

20 Item Description Replaced Qty. Notes Kits/Assys Where K-7 OIL PUMP KIT 089,098,077,059,057 A - 9,A X--700 STEEL BALL 7/" O- RING SUCTION TUBE 08 O-RING INCLUDED ON SUCTION TUBE K DRIVE SHAFT KEY 85 SNAP RING 05 DRIVE GEAR 0507 ELEMENT 7 K-7 OIL PUMP KIT 089,098,077,059,057 A - 9,A K-7 OIL PUMP KIT 089,098,077,059,057 A - 9,A

21 Group: ISOLATORS New Design 9 7 New Design Isolator Indicates Of Item 0 ISOLATORS Item Description Replaced Qty. Notes Kits/Assys Where 9 -E- RING K-7 PIN REPLACEMENT KIT 5 BUSHING K-00,K-8,K- 9,K-99,S- 9,S-0 S-79 ISOLATOR ASSY 7 LEVER STRAIGHT 8.7" 7 5 STUB LEVER LOW TOWER K-8,S-77 7 STUB LEVER HIGH TOWER K-9,S-579,S DEG LEVER STRAIGHT " 0 K-99 ISOLATOR BUSHING KIT, X-8-50 SCREW K-00 X-9-50 NUT K-00

22 KITS & ASSEMBLIES Item Description Replaced Qty. Notes Kits/Assys Where K-7 SHIFT LEVER HSG 50,7,898,0905,A - 7 LOW TOWER K-0 GASKET KIT FOR AUXILIARY SECTION K-98 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-95 COOLER INSTLN KIT K-00 PIN & BUSHING KIT K-078 -O- RING KIT - SPLITTER SPLITTER K-70 FILTER REG KIT A - 55 K- OIL SEAL W/SLINGER "FOR MECHANICAL COVER" K-7,K-77,K- 97 K-95 GASKET KIT K-7,K-77,K- 97 K-97 -O- RING KIT - RANGE RANGE K-98 -O- RING KIT - COMPLETE K-7 MASTER VALVE REPAIR KIT K- KEY & WASHER KIT,007,0 COMPLETE K-7,K-77,K- 97 FOR A-550 VALVE CONTAINS -SIDED KEY K-9 AIR SYSTEMS TOOL KIT K-0 COVER & SCREW KIT 05,0075 K-8 LEVER REPLACEMENT KIT K-9 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER K-0 SHIM KIT 5 K-7,K-77,K- 97,S-775 K-8 CLUTCH INSTALLATION KIT FOR USE WITH S-59 INPUT SHAFT ASSY AND 850 INPUT SHAFT BEARING K-0 REPL KIT-DRIVE GEAR 097,050 K-755 SMALL PARTS KIT K-7 BASIC OVERHAUL KIT K-77 BASIC REBUILD KIT K-9 COUNTERSHAFT REPL KIT 095,09,097

23 Item Description Replaced Qty. Notes Kits/Assys Where K-97 SHIFT LEVER HSG KIT 7,77,0050,090,K - 0 K - 9 K-90 MASTER VALVE REPAIR KIT K-09 IDLER SHAFT REPL KIT 05,098,055 K-5 MAINSHAFT REPL KIT 097,0977,S - 7 HIGH TOWER FOR A-90 VALVE K- SPLITTER VLV REPL KIT A - 8 K-7 OIL PUMP KIT 089,098,077,059,057 A - 9,A - 77 K-99 ISOLATOR BUSHING KIT, K-7 PIN REPLACEMENT KIT 5 K-9 SYNCHRONIZER KIT K - K-9 SYNCHRONIZER REPLACEMENT KIT K - 8 SLIDING CLUTCH INCLUDED IN KIT K-5 OIL SEAL TOOL KIT K-97 MASTER REBUILDER KIT USE TO REBUILD RTLO-0B ONLY K-5 CLUTCH INSTALLATION KIT (RT), HYDRAULIC RELEASE STANDARD RT INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE S-0 OIL FILTER 78 S-59 INPUT SHAFT " PULL - USE W/FBC 0550 K-8,K-7,K- 97,K-5 S-0 INPUT SHAFT 57 " PUSH - USE W/FBC 059 S-78 SHIFT YOKE ASSY 80 S-79 ISOLATOR ASSY S-98 COVER ASSY-RANGE CYL S-058 SHIFT BAR HSG ASSY (STD) 078 COMPLETE-FOR USE W/SHIFT LEVER S-0 CASE ASSY 0557 S-0 CASE ASSY 0790 FOR USE W/INTEGRAL PUMP S-07 SHIFT BAR HSG ASSY (STD) 078 HOUSING ONLY S-07 SHIFT BAR HSG ASSY 078 COMPLETE-FOR USE W/REMOTE

24 Item Description Replaced Qty. Notes Kits/Assys Where (STD) CONTROL S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 05 HIGH TOWER S- REAR BRG COVER ASSY 950,00,0,0, ,S - 5 S-58 ROADRANGER VALVE ASSY EXTENDED RTLO - W/SHIFT DIAGRAM MEDALLION S-77 MAINSHAFT ASSY 0597 K-5 S-775 RANGE SECTION ASSY

25 Group: LEVERS/HOUSINGS K-8 - Low K-9 - High S-77 - Low S High S-9 - Low S-0 - High 000-0/9 LEVERS/HOUSINGS Item Description Replaced Qty. Notes Kits/Assys Where K-7 O-RING & WASHER KIT PIN K-7,S-77 X-8C-0 CAPSCREW /8"-X-/" X--00 NUT /8"--N.F.PLAIN 5 X--00 LOCKWASHER /8" 9 STUD 77 7 K-7 SHIFT LEVER HSG 50,7,898,0905,A - 7 LOW TOWER 8 0 GASKET 799 K-95 5 PIN /8" 5

26 Item Description Replaced Qty. Notes Kits/Assys Where K-97 SHIFT LEVER HSG KIT 7,77,0050,090,K - 0 K - 9 HIGH TOWER 5 07 BOOT K-7,K-97,S- 579,S-77,S-0 X--500 NUT 5/"- 7 X--500 LOCKWASHER 5/" LEVER GRIP /" GEAR SHIFT LEVER STRAIGHT - LOW -/" 0 88 GEAR SHIFT LEVER STRAIGHT - HIGH 5" 58 RETAINER K-7,K-97,S- 579,S-77,S-0 5 SPRING K-7,K-97,S- 579,S-77,S-0 K-8 LEVER REPLACEMENT KIT K-9 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER S-579 SHIFT TOWER ASSY HIGH TOWER S-77 SHIFT TOWER ASSY LOW TOWER S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 05 HIGH TOWER

27 Group: M/S ASSY- CURRENT DESIGN A--97 MS - LO Inertia M/S ASSY- CURRENT DESIGN Item Description Replaced Qty. Notes Kits/Assys Where 0 -SIDED KEY K-,K-755,K- 5,K-97 K- KEY & WASHER KIT,007,0 CONTAINS -SIDED KEY S-77 MAINSHAFT ASSY 0597 K-5 50 ROLL PIN S SNAP RING K-8,K-755,K- 7,K-77,K- 97,K REVERSE GEAR- MAINSHAFT SPACER K WASHER.9-WHITE 5 K-,K-755,K WASHER.5-GREEN 5 OPTIONAL OR 0080 USE ANY 5 WASHERS. USE WITH -SIDED KEY WASHER.59-ORANGE 5 OPTIONAL OR 0080 USE ANY 5 WASHERS. USE WITH -SIDED KEY K-,K-755,K- 97 K-,K-755,K- 97 7

28 Item Description Replaced Qty. Notes Kits/Assys Where WASHER.-PURPLE 5 OPTIONAL OR 0080 USE ANY 5 WASHERS. USE WITH -SIDED KEY WASHER.9-YELLOW 5 OPTIONAL OR 0080 USE ANY 5 WASHERS. USE WITH -SIDED KEY WASHER.7-BLACK 5 OPTIONAL OR 0080 USE ANY 5 WASHERS. USE WITH -SIDED KEY WASHER.-BLUE 5 K-,K-755,K- 5,K SLIDING CLUTCH K LO GEAR-MAINSHAFT RD GEAR-MAINSHAFT K SPACER K-755,K-5 8

29 Group: M/S ASSY-PREVIOUS DESIGN MS - LO Inertia M/S ASSY-PREVIOUS DESIGN Item Description Replaced Qty. Notes Kits/Assys Where 0 -SIDED KEY K-,K-755,K- 5,K-97 K- KEY & WASHER KIT,007,0 K-5 MAINSHAFT REPL KIT 097,0977,S - 7 CONTAINS -SIDED KEY 50 ROLL PIN S SNAP RING K-8,K-755,K- 7,K-77,K- 97,K REVERSE GEAR- MAINSHAFT SPACER K WASHER.9-WHITE K-,K-755,K WASHER.5-GREEN OPTIONAL OR 0080 USE ANY 5 WASHERS. USE WITH -SIDED KEY WASHER.59-ORANGE OPTIONAL OR 0080 USE ANY 5 WASHERS. USE WITH -SIDED KEY K-,K-755,K- 97 K-,K-755,K- 97 9

30 Item Description Replaced Qty. Notes Kits/Assys Where WASHER.-PURPLE OPTIONAL OR 0080 USE ANY 5 WASHERS. USE WITH -SIDED KEY WASHER.9-YELLOW OPTIONAL OR 0080 USE ANY 5 WASHERS. USE WITH -SIDED KEY WASHER.7-BLACK OPTIONAL OR 0080 USE ANY 5 WASHERS. USE WITH -SIDED KEY WASHER.-BLUE K-,K-755,K- 5,K SLIDING CLUTCH K LO GEAR-MAINSHAFT RD GEAR-MAINSHAFT K-97 K-5 MAINSHAFT REPL KIT 097,0977,S - 7 0

31 Group: MAINSHAFT & SYNCHRO(AUX) Universal Joint Yoke 5 0-0/9 Aux MS RTLO 0 MAINSHAFT & SYNCHRO(AUX) Item Description Replaced Qty. Notes Kits/Assys Where 90 SLIDING CLUTCH X CAPSCREW 5/8"-8X-/" A-0 RETAINER ASSY 0057 K-7,K-77,K ROLL PIN A BEARING K-7,K-77,K SPLITTER GEAR- MAINSHAFT 090, SPRING K-755,K-7,K- 77,K-9,K- 9,K-97 8 A-7 SYNCHRONIZER ASSY A HI RANGE K-9,K-9,K SLIDING CLUTCH K-9,K-97

32 Item Description Replaced Qty. Notes Kits/Assys Where 0 A-75 SYNCHRONIZER ASSEMBLY A - 97 A LO RANGE K-9,K-9,K AUXILIARY MAINSHAFT SPACER K-755,K REDUCTION GEAR WASHER K-755,K BEARING K-7,K-77,K ROTOR NUT 95 K-97,S-775

33 MISCELLANEOUS Item Description Replaced Qty. Notes Kits/Assys Where 05 SHIFT LABEL 70 SILICONE LUBE 8 OZ (.59 CC)-FLEET SIZE 70 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 705 SEALANT CC (SINGLE APPLICATION SIZE) K-7,K-77,K SILICONE LUBE CC (SINGLE APPLICATION SIZE) K-078,K-97,K- 98,K-8,K- 9,K-,K-,K-97

34 Group: OIL COOLER 7 Flow Oil Return 7 0 Oil Pump Outlet * * Outlet * Fuller 77 * Inlet *5 Return Outlet 055-/9 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location OIL COOLER Item Description Replaced Qty. Notes Kits/Assys Where 805 OIL COOLER K-95 9 HOSE 5 FEET K-95 X-8-55 CAPSCREW 5/"-X-/" X--50 LOCKWASHER 5/" 5 8 BRACKET K CONNECTOR K-95,S SWIVEL K-95 8 X-0-50 WASHER 5/" PLUG-RUBBER MOUNT K STRAP 8 K-95 9 CLAMP 5 K NUT K-95

35 Item Description Replaced Qty. Notes Kits/Assys Where 9 ELBOW K-95 S-0 OIL FILTER FILTER ELEMENT S-0 5

36 Group: RANGE CYLINDER 9 Included in 999 Latest Design * *Indicates location of insert valves and plugs on range cylinder cover. 5 rear view of cover -0-0 RANGE CYLINDER Item Description Replaced Qty. Notes Kits/Assys Where X BOLT X 7 80,X 7 8 /"-0X-/" 8 SHIFT YOKE GASKET K-0,K-95,K- 97,K-98 K- RANGE VALVE REPL KIT A O- RING K-97,K-98,K- 08 RANGE CYLINDER O- RING K-97,K YOKE BAR 9 PISTON O- RING K-97,K-98

37 Item Description Replaced Qty. Notes Kits/Assys Where -O- RING K-97,K-98 X--00 NUT 5/8"-8 8 GASKET K-0,K-95,K- 97,K-98,S RANGE CYLINDER COVER S INSERT VALVE 05 K-7,K-77,K- 97,S PLUG S-98 7 X-8L-07 CAPSCREW X 8 07 /8"-X-/", /8"-X-/" O-RING K-97,K-98,K- 9 X00 BREATHER K- RANGE VALVE REPL KIT A - 8 7

38 Group: REVERSE IDLER 5 Latest Design Old Design RI Old Design REVERSE IDLER Item Description Replaced Qty. Notes Kits/Assys Where X--008 NUT 5/8"-8 8 WASHER 8

39 Item Description Replaced Qty. Notes Kits/Assys Where 098 WASHER 8 K-09,S-0,S BEARING 0500 K-7,K-77,K REVERSE IDLER GEAR 09 0 RETAINING RING K-09,K-97 7 K-09 IDLER SHAFT REPL KIT 05,098, PLUG 9 8 NO LONGER AVAILABLE 0 X CAPSCREW 5/8"-8X-/ 0 RETAINING RING K-09,K IDLER SHAFT K-09 9

40 Group: ROADRANGER VALVE 999 Old Design 5 K-7 Rep Kit Master Valve * * See: Appendix / Air Line Tubing * * 00-/9 RRV * For Connector and Elbow Assy component information see Appendix. 0

41 ROADRANGER VALVE Item Description Replaced Qty. Notes Kits/Assys Where 007 MEDALLION, LOGO (OLD DESIGN) FULLER LOGO ONLY MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO ONLY A SHIFT DIAGRAM MEDALLION K-7 MASTER VALVE REPAIR KIT K-90 MASTER VALVE REPAIR KIT RTLO S-58 FOR A-550 VALVE FOR A-90 VALVE 0 COVER A-90 X-8- SCREW X X/8" 5 X-9-80 NUT /"- 800 CONNECTOR ASSY 850 /8"TUBE-/"NPTF 800 CONNECTOR ASSY 850 5/"TUBE-/"NPTF 8005 CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /"NPTF K-7,K ELBOW ASSY 850 5/"TUBE-/8"NPTF 8500 ELBOW ASSY 850 /8"TUBE-/8"NPTF 8500 ELBOW ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-7,K-,K-,K-,K UNION ASSY /8" TUBING 80 UNION ASSY 5/" TUBING 80 UNION ASSY "PUSH-TO-CONNECT" 5/" TUBING 800 SHEATHING (50 FT ROLL) 5/" - BLACK 50' 57 -O- RING CLAMP 999 A-90 ROADRANGER VALVE ASSY 999 S-58 ROADRANGER VALVE ASSY A STANDARD-W/LOGO RTLO - W/SHIFT DIAGRAM MEDALLION

42 Group: SHIFT BAR HOUSING (STD) Eaton Fuller Super * * 7 8 * 5 *Use lockwire at these positions 0-5/9 STD Super 0 SHIFT BAR HOUSING (STD) Item Description Replaced Qty. Notes Kits/Assys Where

43 Item Description Replaced Qty. Notes Kits/Assys Where S-07 SHIFT BAR HSG ASSY (STD) 078 HOUSING ONLY 07 GASKET 98 K-95,S-058,S- 07,S BREATHER 05 /" NPT K-97 X--0 PIPE PLUG /" NPT 5 8 PIN S-058,S-07 X--0 PIPE PLUG X 0 /8" NPT PIN GASKET S-058,S-07,S REV/NEUTRAL LIGHT SWITCH 80 SWITCH NORMALLY OPEN 0 05 PLUG 597 S-058,S-07,S LIFTING EYE 705 X-8L-0 CAPSCREW /8"-X-/" X-8L-0 CAPSCREW /8"-X-/" OR USE PCS OF X-8L-0 AND PCS OF X-8L PIN S-058,S SPRING K-755,K-7,K- 97,S-058,S-07 5 X--800 STEEL BALL /" 9 85 SNAP RING S-78,S WASHER S-78,S SPRING W/SHIFT LEVER K-755,S-78,S SPRING W/REMOTE CONTROL K PLUNGER S-78,S-058 S-78 SHIFT YOKE ASSY 80 0 LOCKSCREW S-058,S YOKE BAR REVERSE/ST S-058,S INTERLOCK BAR S-058,S SELECTOR BLOCK S-058,S PIN S-058,S-07 9 X-8- CAPSCREW /"-0X/"

44 Item Description Replaced Qty. Notes Kits/Assys Where OIL TROUGH S-058,S SHIFT BLOCK S PLUG S SPRING W/SHIFT LEVER K-755,S SPRING W/REMOTE CONTROL K PLUNGER S YOKE BAR TH/5TH S-058,S-07 8 SHIFT YOKE K-97,S-058,S S-058 SHIFT BAR HSG ASSY (STD) 800,078,S - 98 COMPLETE-FOR USE W/SHIFT LEVER 999 S-07 SHIFT BAR HSG ASSY (STD) 078 COMPLETE-FOR USE W/REMOTE CONTROL

45 Group: SPLITTER CYLINDER 0 Indicates part of item Latest Design SPLITTER CYLINDER Item Description Replaced Qty. Notes Kits/Assys Where 07 SHIFT YOKE 0 LOCKSCREW S-058,S-07 GASKET PRIOR TO SERIAL NUMBERS 5587, & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 058 GASKET BEGINNING W/SERIAL NUMBERS 5587, & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER K-0,K-078,K- 95,K-98 K-0,K-078,K- 95,K SPLITTER CYLINDER PRIOR TO SERIAL NUMBERS 5587, & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 058 SPLITTER CYLINDER BEGINNING W/SERIAL NUMBERS 5587, & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 5

46 Item Description Replaced Qty. Notes Kits/Assys Where O- RING K-078,K YOKE BAR O- RING K-078,K GASKET K-0,K-078,K- 95,K-98 9 X--0 PLUG NOT SOLD FOR SERVICE 0 70 COVER 997 INSERT VALVE 55 0 K-7,K-77 0 REDUCER BUSHING 800 X-8L-50 CAPSCREW 5/"-8X-7/8" O- RING O- RING K-078,K-98,K-,K O- RING K-98,K-,K X00 BREATHER K- SPLITTER VLV REPL KIT A - 8 X-8L-50 CAPSCREW 5/"-8X-7/8" 999 K- SPLITTER VLV REPL KIT A - 8

47 7

48 8

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