Illustrated Parts List

Transcription

1 More time on the road Illustrated s List RTAO-70C-AC November 0

2 Contents How To Use The Illustrated s List... 3 AFTERMARKET TRANSMISSIONS... AUXILIARY DRIVE GEAR... 5 CASE (AUX)... 6 CASE (FRONT)... 8 CONTROLLER ECU & HARNESS... COUNTERSHAFT & BRGS(AUX)... 3 COUNTERSHAFT ASSY... DRIVER COMMAND CONSOLE... 6 FILTER REGULATOR... 7 GEAR DISPLAY MODULE... 8 INPUT SHAFT & DRIVE GEAR... 9 INTEGRAL OIL PUMP... 0 KITS & ASSEMBLIES... MAINSHAFT & SYNCHRO(AUX)... MAINSHAFT ASSY... 6 MISCELLANEOUS... 8 OIL COOLER... 9 RANGE CYLINDER... 3 REVERSE IDLER SHIFT BAR HOUSING X-Y SHIFTER MODULE... 39

3 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3

4 Group: AFTERMARKET TRANSMISSIONS Automated Transmission AFTMKT 09A- Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS Item TB-B60- R RTAO-70C-AC REMAN TRANS NO INTERNAL PUMP

5 Group: AUXILIARY DRIVE GEAR /9 Aux DG AUXILIARY DRIVE GEAR Item 6763 SNAP RING K-837,K-838,K SNAP RING RETAINER K-837,K-838,K SNAP RING K BOX BEARING , K-837,K BEARING RETAINER 6 X-8-65 CAPSCREW X /8"-6X" AUXILIARY DRIVE GEAR 3 5

6 Group: CASE (AUX) 5 OEM supplied adjustable speedometer sensor OEM supplied non-adjustable speedometer sensor * * See Service Manual for Proper Shimming Procedure Aux Case CASE (AUX) Item X-8L-63 CAPSCREW X /8"-6X3-/" S-99 REAR BRG COVER ASSY GASKET K-06,K-6,S PLUG-MAGNETIC S-99,S SENSOR SEAL S-99 9 X-8L-600 CAPSCREW 8 3/8"-6X" LIFTING EYE 3030 COVER 36 S-67 6

7 Item GASKET 306 K-06,S-67 3 K-805 SHIM KIT 5 K - 06 K-837,K-838,S- 67 X-8L-60 CAPSCREW 6 3/8"-6X-/" X-8L-6 CAPSCREW 3/8"-6X" X-8L-66 CAPSCREW 3/8"-6X-3/" REAR HOUSING GASKET K-06,S-67 7 K-6 OIL SEAL W/SLINGER "FOR MECHANICAL COVER" K-837,K K-365 OIL SEAL TOOL KIT 7

8 Group: CASE (FRONT) Latest Design 0 5 * * B * Bushing quantity requirements: # Housing Upper bore use #85 / Lower bore use #8677. # Housing Upper bore use #85 and #8677 / Lower bore use #8677. Note: Some part requirements are specific to # or # Aluminum or Iron Clutch Housings and Push or Pull type Clutch. CASE (FRONT) Item S-996 CASE ASSY 30355,305766,S S-998 CASE ASSY 308,305765,S FOR USE W/INTEGRAL PUMP X--007 PIPE PLUG X X--07 PIPE PLUG X 0,X 06 3/" MAGNETIC GASKET 3080 K PTO COVER 6596, X-8-75 CAPSCREW 8 7/6"-X7/8" CLUTCH HOUSING GASKET 3085, K-06,K-05 8 A-373 CLUTCH HOUSING ASSY A # PUSH-PULL IRON 8 A-373 CLUTCH HOUSING ASSY A - 37,A - 37 # PUSH-PULL IRON 8

9 Item 8 A-77 CLUTCH HOUSING ASSY A - 3,A - 77 # PUSH-PULL ALUM. 8 A-606 CLUTCH HOUSING ASSY A - 3,A - 770,A - 606,A ,A # PUSH-PULL ALUM SCREW X-8L-509 5/6-8X.8 QUANTITY DEPENDENT ON DESIGN HAND HOLE COVER # PUSH HAND HOLE COVER # PULL HAND HOLE COVER 53 # PULL HAND HOLE COVER 565 # PUSH STUD X WASHER X 3 000,X0 000,X X 6.60 K-05 3 X--0 HEX NUT X K FRONT BRG COVER " PULL K-68,K-5 5 X-8L-60 CAPSCREW 6 3/8"-6X-/" FRONT BRG COVER " PUSH 7 3 GASKET K BUSHING FOR # HOUSING UPPER A-373,A-373,A- 77,A-606,K BUSHING FOR # HOUSING UPPER A-373,A-373,A- 77,A-606,K BUSHING FOR # HOUSING UPPER A-373,A-373,A- 77,A BUSHING FOR # AND # HOUSING LOWER A-373,A-373,A- 77,A X-8C-830 HEX HEAD SCREW/WASHER ASSY 0 X-8C-83 HEX HEAD SCREW/WASHER ASSY X-8C X.90, USE PCS FOR IRON HOUSING, USE PCS FOR ALUMINUM HOUSING X-8C X 3.60, FOR IRON HOUSING K-05 K PLUG /6" MAGNETIC, O-RING INCLUDED S-996,S-998 X CAPSCREW 6 3/8"-6X3/" PTO COVER GASKET 68 K MAGNET 3 S-996,S PIN 9

10 Item 9 X--0 HEX NUT.65-8 K X WASHER X 3 000,X0 000,X X 6.60 K STUD 63,6579 5/8" X -3/6" PLUG 7 37 X CAPSCREW 5/8"-X-/" SPACER 39 X--80 PIPE PLUG /" 0 X--07 PIPE PLUG X 0,X 06 3/" MAGNETIC 697 PIN S-996,S-998 0

11 Group: CONTROLLER ECU & HARNESS ECU AC

12 CONTROLLER ECU & HARNESS Item K-38 P.I.M. REPLACEMENT KIT 3065 X-3-06 SELF-TAPPING SCREW X3 9 5/6" MOUNTING PAD DOWEL PIN S-6 5 K-856RX REMAN EXCHANGE TRANSMISSION CONTROLLER KIT K-856, K-856R SLEEVE 7 30 WASHER 8 X-8-55 SCREW 5/6"-8X-/" 9 K-60 SHIFT SENSOR KIT 6973,30668, K-335 ECU HARNESS KIT 6930, O- RING NO LONGER AVAILABLE 3 K-99 NO LONGER AVAILABLE NO LONGER AVAILABLE 5 X-8L-60 CAPSCREW 3/8"-6X3/" 6 K-368 RANGE/SPLITTER VALVE KIT 55680,55680,K X-8-6 HEX FLANGE HEAD SCREW X 8 59 #0- X / 8 X-3-30 LOCKWASHER #0 PLAIN 9 5 STRAP BRACKET 3030 K-908 -O- RING KIT FOR SOLENOID VALVE

13 Group: COUNTERSHAFT & BRGS(AUX) 3 00-/9 Aux CS Helical COUNTERSHAFT & BRGS(AUX) Item BOX BEARING 33,3007 K-837,K-838 A-6339 WELDED COUNTERSHAFT ASSY A C/S D/G SPACER K

14 Group: COUNTERSHAFT ASSY /9 CS/RT COUNTERSHAFT ASSY Item 37 SNAP RING K-837,K-838,K BEARING K-837,K K-9 CNTRSHFT-W/REV & ST 30,305 X-6-E KEY 5 65 ROLL PIN KEY ND GEAR-CNTRSHFT 969,3003, RD GEAR-CNTRSHFT OD GEAR-CNTRSHFT PTO GEAR - LOWER PTO GEAR - UPPER DRIVE GEAR-CNTRSHFT 08, SNAP RING

15 Item BEARING K-837,K RETAINER 958 ROLL PIN NO LONGER REQUIRED 5 X CAPSCREW 5/8"-8X-3/" 5

16 TRANSMISSION Group: DRIVER COMMAND CONSOLE DCC SW 3 SYSMAN COMM SYSMAN LOGIC SERVICE RELAY VEHICLE DCC AC DRIVER COMMAND CONSOLE Item K-379 NO LONGER AVAILABLE A-633 K-338 TOWER HARNESS KIT 6930, B RX SYSTEM MANAGER ASSY, REMAN EXCHANGE B X-0-00 POWER CONNECT RELAY 6

17 Group: FILTER REGULATOR NSS -O- Ring/Element Kit AFR/AS 5 NSS - Not Sold Separately FILTER REGULATOR Item K-70 FILTER REG KIT A - 55 K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR 3 X-8C- CAPSCREW X 8S /"-0X-/" 5 -O- RING K-70,K X--08 PIPE PLUG 3 /8" NPT 7

18 Group: GEAR DISPLAY MODULE Old Design Truck Components Latest Design GEAR DISPLAY MODULE Item K-399 GEAR DISPLAY KIT 309,A - 66 K-399 DRIVER DISPLAY MODULE ADAPTER HARNESS K-399 K-399 GEAR DISPLAY KIT 309,A

19 Group: INPUT SHAFT & DRIVE GEAR * * 0370-/9 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR Item 3559 SEAL NOT SOLD FOR SERVICE 6980 SNAP RING K-68,K-837,K- 3388,K BEARING K-68,K-837,K- 838,K SPACER SNAP RING K-68,K-837,K- 838,K-3388,K MAIN DRIVE GEAR S-659 INPUT SHAFT 3566 " PULL K-68,K-837,K- 5 8 S-660 INPUT SHAFT 3567 " PUSH BUSHING K-838,S-659,S

20 Group: INTEGRAL OIL PUMP Indicates Of Item Latest Design INTEGRAL OIL PUMP Item X-8C-09 CAPSCREW 5 /"-0X5/8" - USE WITH COVER X-8C-30 CAPSCREW 5 /"-0X7/8" - USE WITH 053 COVER K-0 COVER & SCREW KIT 053, GASKET K-06,K PLUG O- RING K K-6 FASTENER KIT 08, X-8-8 KIT CONTAINS 3 FASTENERS AND 3 WASHERS K DOWEL PIN RETAINER 050 S K-3367 OIL PUMP KIT 3089,3098,303776,3059,3057 A ,A CRESCENT RING 656 ROLL PIN ROLL PIN 0

21 Item K-3367 OIL PUMP KIT 3089,3098,303776,3059,3057 A ,A X--700 STEEL BALL 7/6" O- RING SUCTION TUBE 3068 O-RING INCLUDED ON SUCTION TUBE K DRIVE SHAFT KEY 853 SNAP RING 05 DRIVE GEAR ELEMENT 7 K-3367 OIL PUMP KIT 3089,3098,303776,3059,3057 A ,A K-3367 OIL PUMP KIT 3089,3098,303776,3059,3057 A ,A - 773

22 KITS & ASSEMBLIES Item K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-956 COOLER INSTLN KIT K-06 GASKET KIT K-70 FILTER REG KIT A - 55 K-6 OIL SEAL W/SLINGER "FOR MECHANICAL COVER" K-837,K-838 K-366 KEY & WASHER KIT 36,300763,306 K-68 CLUTCH INSTALLATION KIT K-60 SHIFT SENSOR KIT 6973,30668,3075 CONTAINS 3-SIDED KEY FOR USE WITH S-659 INPUT SHAFT ASSY AND 850 INPUT SHAFT BEARING K-805 SHIM KIT 5 K - 06 K-837,K-838,S- 67 K-837 BASIC OVERHAUL KIT K-838 BASIC REBUILD KIT K-839 -O- RING KIT K-837,K-838 K-856RX REMAN EXCHANGE TRANSMISSION CONTROLLER KIT K-856, K-856R K-908 -O- RING KIT FOR SOLENOID VALVE K-909 RANGE CYL COVER KIT 3036 K-9 COUNTERSHAFT REPL KIT 30,305 K-309 IDLER SHAFT REPL KIT 605,3098,30553 K-38 P.I.M. REPLACEMENT KIT 3065 K-338 TOWER HARNESS KIT 6930,69539 K-3367 OIL PUMP KIT 3089,3098,303776,3059,3057 A ,A K-3388 SMALL PARTS KIT K-39 SYNCHRONIZER KIT K - 6 K-39 SYNCHRONIZER REPLACEMENT KIT K - 8 SLIDING CLUTCH INCLUDED IN KIT

23 Item K-365 OIL SEAL TOOL KIT K-368 RANGE/SPLITTER VALVE KIT K-05 RT CLUTCH HOUSING SERVICE KIT K-5 CLUTCH INSTALLATION KIT (RT), HYDRAULIC RELEASE 55680,55680,K STANDARD RT INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE S-0 OIL FILTER 738 S-659 INPUT SHAFT " PULL - USE W/FBC 0550 K-68,K-837,K- 5 S-660 INPUT SHAFT 3567 " PUSH - USE W/FBC 059 S-99 REAR BRG COVER ASSY S-6 SHIFT BAR HSG ASSY 30357,3077,S S-66 SHIFT BAR HSG ASSY 30357,3077,S - 99 COMPLETE HOUSING ONLY (DOES NOT INCLUDE SPEED SENSORS) S-67 RANGE SECTION ASSY S-688 MAINSHAFT ASSY 3030,30393 S-75R REMAN XY SHIFTER ASSY 69365,69366,6938,A ,A COMPONENT PARTS NOT SOLD SEPARATELY S-996 CASE ASSY 30355,305766,S S-998 CASE ASSY 308,305765,S FOR USE W/INTEGRAL PUMP 3

24 Group: MAINSHAFT & SYNCHRO(AUX) Universal Joint Yoke MAINSHAFT & SYNCHRO(AUX) Item 897 SPRING 3 K-837,K-838,K- 3388,K-39,K-39 A-733 SYNCHRONIZER ASSY A HI RANGE K-39,K SLIDING CLUTCH K-39 A-75 SYNCHRONIZER ASSEMBLY A A LO RANGE K-39,K AUXILIARY MAINSHAFT WASHER K REDUCTION GEAR SPACER K BOX BEARING 356 K-837,K SPACER

25 Item 3 09 ROTOR 5 NUT S-67 5

26 Group: MAINSHAFT ASSY 7 ial Non-Selective * * 7 8 * * * 5 * A-3-9 MS w/ OD 3-Sided Key Design Hex (6-Sided) Key Design * Updating to 3-Sided Key is Recommended. When Updating to 3-Sided Key Replace all Washers to Match Key Design Always Use Matching Key and Washer Sets (See Appendix - Mainshaft Washers) MAINSHAFT ASSY Item SIDED KEY K-366,K-3388 K-366 KEY & WASHER KIT 36,300763,306 CONTAINS 3-SIDED KEY S-688 MAINSHAFT ASSY 3030,

27 Item ROLL PIN S SNAP RING 5 K-68,K-837,K- 838,K-3388,K REVERSE GEAR- MAINSHAFT 6 79 SPACER K WASHER.9-WHITE 5 K-366,K WASHER.5-GREEN 5 OPTIONAL OR USE ANY 5 WASHERS. USE WITH 3-SIDED KEY WASHER.59-ORANGE 5 OPTIONAL OR USE ANY 5 WASHERS. USE WITH 3-SIDED KEY K-366,K-3388 K-366,K WASHER.6-PURPLE 5 OPTIONAL OR USE ANY 5 WASHERS. USE WITH 3-SIDED KEY WASHER.69-YELLOW 5 OPTIONAL OR USE ANY 5 WASHERS. USE WITH 3-SIDED KEY WASHER.7-BLACK 5 OPTIONAL OR USE ANY 5 WASHERS. USE WITH 3-SIDED KEY WASHER.-BLUE 5 K-366,K SLIDING CLUTCH ST GEAR-MAINSHAFT ND GEAR-MAINSHAFT 63, RD GEAR-MAINSHAFT 968, OD GEAR-MAINSHAFT 960, SPACER K SLIDING CLUTCH 699 K WASHER WASHER USE 3-SIDED KEY ONLY OD GEAR-MAINSHAFT USE 3-SIDED KEY ONLY ND GEAR-MAINSHAFT USE 3-SIDED KEY ONLY 7

28 MISCELLANEOUS Item 3036 SHIFT DIAGRAM LABEL 703 SILICONE LUBE 8 OZ (36.59 CC)-FLEET SIZE 70 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 705 SEALANT CC (SINGLE APPLICATION SIZE) K SILICONE LUBE CC (SINGLE APPLICATION SIZE) K-839 8

29 Group: OIL COOLER 6 7 Flow Oil Return Oil Pump Outlet *3 *6 Outlet * Fuller 737 *6 Inlet *5 Return Outlet 055-/9 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location OIL COOLER Item 805 OIL COOLER K HOSE 5 FEET K X CAPSCREW 5/6"-6X-/" X LOCKWASHER 5/6" 5 8 BRACKET K CONNECTOR 6 K-956,S SWIVEL K X-0-50 WASHER 5/6" PLUG-RUBBER MOUNT K STRAP 8 K CLAMP 5 K NUT K-956 9

30 Item 3 9 ELBOW K-956 S-0 OIL FILTER FILTER ELEMENT S-0 30

31 Group: RANGE CYLINDER Solenoid Valve RANGE CYLINDER Item A-57 SHIFT YOKE ASSY 37 GASKET K CYLINDER 765 -O- RING K PISTON O- RING K O- RING K X--00 NUT 5/8" GASKET K-839,K K-909 RANGE CYL COVER KIT 3036 X-8-67 CAPSCREW 3/8"-6X-3/" X-8L-605 CAPSCREW 3/8"-6X3" 3 X LOCKWASHER 3/8" 3

32 Item 5 X--08 PIPE PLUG /8" NPT 6 K-908 -O- RING KIT FOR SOLENOID VALVE 7 X-8-6 HEX FLANGE HEAD SCREW X 8 59 #0- X / 8 K-368 RANGE/SPLITTER VALVE KIT 55680,55680,K

33 Group: REVERSE IDLER Latest Design Old Design RI Old Design REVERSE IDLER Item X--008 NUT 5/8"-8 83 WASHER 33

34 Item WASHER 8 K-309,S-996,S BEARING K-837,K REVERSE IDLER GEAR RETAINING RING K K-309 IDLER SHAFT REPL KIT 605,3098, PLUG 9 8 NO LONGER AVAILABLE 0 X CAPSCREW 5/8"-8X-/ RETAINING RING K IDLER SHAFT K-309 3

35 Group: SHIFT BAR HOUSING 35

36 AC

37 SHIFT BAR HOUSING Item S-66 SHIFT BAR HSG ASSY 30357,3077,S - 99 HOUSING ONLY (DOES NOT INCLUDE SPEED SENSORS) GASKET 98 K-06,S-6,S K-60 SHIFT SENSOR KIT NOT INCLUDED IN COMPLETE SHIFT BAR HOUSING ASSEMBLY (999) 0070 OIL TROUGH S AIR VALVE SHAFT 777 S-6 6 X-8-3 CAPSCREW /"-0X/" 7 X--603 PIPE PLUG X 60 3/8" NPT DOWEL PIN S PLUNGER 3037 SPRING 779 GASKET S-6,S PLUG 778 S-6,S-66 9 NEUTRAL LIGHT SWITCH 639 SWITCH NORMALLY CLOSED LIFTING EYE X-8L-60 CAPSCREW 3/8"-6X-/" 6 X-8L-60 CAPSCREW 6 3/8"-6X-/"- OR USE PCS OF X-8L-60 WITH PCS OF X-8L PIN GASKET K-60,S-6,S REVERSE LIGHT SWITCH 6830 SWITCH NORMALLY OPEN PLUG 597 S-6,S SPRING 3 K-837,K-3388,S- 6 X--800 STEEL BALL 3 /" SHIFT YOKE REVERSE/LO S-6 X--00 STEEL BALL 3/" SHIFT BLOCK ST/ND S LOCKSCREW 5 S INTERLOCK PIN K-3388,S-6 37

38 Item SHIFT BLOCK 3RD/OD S SHIFT YOKE 30 3RD/OD S YOKE BAR 3RD/OD S SHIFT YOKE 3099 ST/ND S YOKE BAR ST/ND S YOKE BAR REVERSE/LO S-6 3 K-33 SPEED SENSOR KIT A ,A - 67 SINGLE PICK-UP ( PIN) 35 -O- RING S-99,S SPRING CLIP K-33,S S-6 SHIFT BAR HSG ASSY 30357,3077,S COMPLETE 38

39 Group: X-Y SHIFTER MODULE Items not included in XY Shf X-Y SHIFTER MODULE Item S-75R REMAN XY SHIFTER ASSY 69365,69366,6938,A ,A COMPONENT PARTS NOT SOLD SEPARATELY 3059 GASKET 3033 K BREATHER 3605 /" NPT X-8L-600 CAPSCREW 3/8"-6X" 5 X-8-6 CAPSCREW 3/8"-6X" 6 X LOCKWASHER 3/8" BRACKET TY-RAP K-335,K X-8C-500 CAPSCREW 8X-/" 999 S-75R REMAN XY SHIFTER ASSY 69365,69366,6938,A ,A - COMPONENT PARTS NOT SOLD SEPARATELY 39

40 Item 733 0

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