Illustrated Parts List

Transcription

1 More time on the road Illustrated s List RTO-670C-AS November 0

2 Contents How To Use The Illustrated s List... 3 AFTERMARKET TRANSMISSIONS... 4 AUXILIARY DRIVE GEAR... 5 CASE (AUX)... 6 CASE (FRONT)... 8 CONTROLLER ECU & HARNESS... COUNTERSHAFT & BRGS(AUX)... 3 COUNTERSHAFT ASSY... 4 FILTER REGULATOR... 6 GEAR DISPLAY MODULE... 7 INPUT SHAFT & DRIVE GEAR... 8 INTEGRAL OIL PUMP... 9 KITS & ASSEMBLIES... MAINSHAFT & SYNCHRO(AUX)... 3 MAINSHAFT ASSY... 5 MISCELLANEOUS... 7 OIL COOLER... 8 RANGE CYLINDER REVERSE IDLER... 3 SHIFT BAR HOUSING SHIFT CONTROLS X-Y SHIFTER MODULE... 39

3 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3

4 Group: AFTERMARKET TRANSMISSIONS Automated Transmission AFTMKT 09A- Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS TB-F55- R TB-F55- RDS RTO-670C-AS REMAN TRANS RTO-670C-AS REMAN TRANS WITH INTERNAL PUMP DEALER STOCK - 4 DAY LEAD- TIME - WITH INTERNAL PUMP 4

5 Group: AUXILIARY DRIVE GEAR /9 Aux DG AUXILIARY DRIVE GEAR 6763 SNAP RING K-3486,K SNAP RING RETAINER K-3486,K SNAP RING BOX BEARING , K-3486,K BEARING RETAINER 6 X CAPSCREW X /8"-6X" AUXILIARY DRIVE GEAR 3 5

6 Group: CASE (AUX) OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded) CASE (AUX) 4335 GASKET K-3485,S REAR HOUSING 3 X-8L-60 CAPSCREW 6 3/8"-6X-/" 3 X-8L-64 CAPSCREW 3/8"-6X" 3 X-8L-66 CAPSCREW X /8"-6X-3/4" GASKET K-6,K-3485,S S-99 REAR BRG COVER ASSY X-8C-409 CAPSCREW /4"-0X5/8" 7 X-8L-63 CAPSCREW X /8"-6X3-/" O- RING S-99,S PLUG-MAGNETIC S-99,S-96 0 K-6 OIL SEAL W/SLINGER "FOR MECHANICAL COVER" K-3486,K

7 K-805 SHIM KIT 45 K - 06 K-3486,K-3487,S GASKET K-3485,S COVER 346 S LIFTING EYE X-8L-600 CAPSCREW 8 3/8"-6X" 6 K-33 SPEED SENSOR KIT A ,A SINGLE PICK-UP ( PIN) 6 K-3455 SPEED SENSOR KIT, DUAL A ,A DUAL PICK-UP (4 PIN) SENSOR SEAL S-99 7

8 Group: CASE (FRONT) Latest Design 0 5 * * B * Bushing quantity requirements: # Housing Upper bore use 4 #85 / Lower bore use #8677. # Housing Upper bore use #85 and #8677 / Lower bore use #8677. Note: Some part requirements are specific to # or # Aluminum or Iron Clutch Housings and Push or Pull type Clutch. CASE (FRONT) S-998 CASE ASSY 4308, ,S FOR USE W/INTEGRAL PUMP X--007 PIPE PLUG X X--07 PIPE PLUG X 0,X 06 3/4" MAGNETIC GASKET K PTO COVER 6596, X-8-75 CAPSCREW X /6"-4X7/8" CLUTCH HOUSING GASKET , K A-373 CLUTCH HOUSING ASSY A # PUSH-PULL IRON 8 A-373 CLUTCH HOUSING ASSY A - 37,A - 37 # PUSH-PULL IRON 8 A-477 CLUTCH HOUSING ASSY A ,A # PUSH-PULL ALUM. 8

9 8 A-6064 CLUTCH HOUSING ASSY A - 434,A ,A - 606,A ,A # PUSH-PULL ALUM SCREW X-8L /6-8X.8 QUANTITY DEPENDENT ON DESIGN HAND HOLE COVER # PUSH HAND HOLE COVER # PULL HAND HOLE COVER 453 # PULL HAND HOLE COVER 565 # PUSH STUD X WASHER X 3 000,X0 000,X X X--0 HEX NUT FRONT BRG COVER " PULL K-468,K-45 5 X-8L-604 CAPSCREW 6 3/8"-6X-/4" FRONT BRG COVER " PUSH 7 43 GASKET K BUSHING FOR # HOUSING UPPER A-373,A-373,A- 477,A-6064,K BUSHING 4 FOR # HOUSING UPPER A-373,A-373,A- 477,A-6064,K BUSHING FOR # HOUSING UPPER A-373,A-373,A- 477,A BUSHING FOR # AND # HOUSING LOWER A-373,A-373,A- 477,A X-8C-830 HEX HEAD SCREW/WASHER ASSY 0 X-8C-83 HEX HEAD SCREW/WASHER ASSY X-8C X.490, USE PCS FOR IRON HOUSING, USE 4 PCS FOR ALUMINUM HOUSING X-8C X 3.460, FOR IRON HOUSING PLUG /6" MAGNETIC, O-RING INCLUDED S-998 X CAPSCREW 6 3/8"-6X3/4" PTO COVER GASKET 684 K MAGNET 3 S PIN 9 X--0 HEX NUT

10 30 X WASHER X 3 000,X0 000,X X STUD 63,6579 5/8" X -3/6" PLUG 7 37 X CAPSCREW 5/8"-X-/4" SPACER 39 X--80 PIPE PLUG X 800 /" 40 X--07 PIPE PLUG X 0,X 06 3/4" MAGNETIC PIN S-998 0

11 Group: CONTROLLER ECU & HARNESS 0 9 Range Solenoid A Shift Bar Housing Speed Sensor B Shift Bar Housing Speed Sensor Splitter Solenoid (8 Speeds Only) Blank Rear Bearing Cover

12 CONTROLLER ECU & HARNESS BRACKET TY-RAP 8 K-368,K MOUNTING PAD DOWEL PIN S K-3443RX REMAN EXCHANGE TRANSMISSION CONTROLLER KIT K-3443, K-3443R SLEEVE WASHER 8 X-8-55 SCREW 5/6"-8X-/" 9 K-368 RANGE/SPLITTER VALVE KIT 55680,556804,K K-908 -O- RING KIT FOR SOLENOID VALVE X-8-64 HEX FLANGE HEAD SCREW X #0-4 X /4 X-3-30 LOCKWASHER 4 #0 PLAIN 3 K-48 TRANSMISSION HARNESS KIT 69664,K-357

13 Group: COUNTERSHAFT & BRGS(AUX) /9 Aux CS Helical COUNTERSHAFT & BRGS(AUX) BOX BEARING 343, K-3486,K-3487 A-6339 WELDED COUNTERSHAFT ASSY A C/S D/G SPACER 3

14 Group: COUNTERSHAFT ASSY /9 CS/RT COUNTERSHAFT ASSY 437 SNAP RING K-3486,K BEARING K-3486,K K-94 CNTRSHFT-W/REV & ST 4304, X-6-E KEY 5 65 ROLL PIN KEY ND GEAR-CNTRSHFT 969,43003, RD GEAR-CNTRSHFT OD GEAR-CNTRSHFT PTO GEAR - LOWER PTO GEAR - UPPER DRIVE GEAR-CNTRSHFT 08, SNAP RING BEARING K-3486,K

15 RETAINER 9548 ROLL PIN NO LONGER REQUIRED 5 X CAPSCREW 5/8"-8X-3/4" 5

16 Group: FILTER REGULATOR NSS -O- Ring/Element Kit AFR/AS 5 4 NSS - Not Sold Separately FILTER REGULATOR K-70 FILTER REG KIT A K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR 3 X-8C-4 CAPSCREW X 8S 4 /4"-0X-/4" O- RING K-70,K-3365,K X--08 PIPE PLUG 3 /8" NPT 6

17 Group: GEAR DISPLAY MODULE GEAR DISPLAY MODULE K-399 DRIVER DISPLAY MODULE

18 Group: INPUT SHAFT & DRIVE GEAR * * 0370-/9 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR 3559 SEAL NOT SOLD FOR SERVICE 6980 SNAP RING K-468,K-3486,K BEARING K-468,K-3486,K- 3487,K SPACER SNAP RING K-468,K-3486,K- 3487,K MAIN DRIVE GEAR , S-659 INPUT SHAFT " PULL - USE W/FBC 0550 K-468,K-3486,K S-660 INPUT SHAFT 0536,3567 " PUSH - USE W/FBC BUSHING K-3487,S-659,S

19 Group: INTEGRAL OIL PUMP Indicates part of item INTEGRAL OIL PUMP X-8C-409 CAPSCREW 5 /4"-0X5/8" K-40 COVER & SCREW KIT 053, GASKET K PLUG O- RING K K-46 FASTENER KIT 084, X KIT CONTAINS 3 FASTENERS AND 3 WASHERS K DOWEL PIN 9

20 RETAINER 0 K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A KEY SNAP RING PUMP DRIVE GEAR K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A X STEEL BALL 7/6" SPRING SUCTION TUBE O-RING INCLUDED ON SUCTION TUBE K PLUG 6 X SCREW O- RING 999 K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A

21 KITS & ASSEMBLIES K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-956 COOLER INSTLN KIT K-70 FILTER REG KIT A K-6 OIL SEAL W/SLINGER "FOR MECHANICAL COVER" K-3486,K-3487 K-40 COVER & SCREW KIT 053, K-468 CLUTCH INSTALLATION KIT FOR USE WITH S-659 INPUT SHAFT ASSY AND 8504 INPUT SHAFT BEARING K-805 SHIM KIT 45 K - 06 K-3486,K-3487,S- 96 K-908 -O- RING KIT FOR SOLENOID VALVE K-94 COUNTERSHAFT REPL KIT 4304,4305 K-33 SPEED SENSOR KIT A ,A SINGLE PICK-UP ( PIN) K-3365 RANGE CYL COVER KIT 6944 K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A K-3436 XY SHIFTER KIT 6938,A K-3438 POSITION SENSOR KIT 6955,6996 K-3443RX REMAN EXCHANGE TRANSMISSION CONTROLLER KIT K-3443, K-3443R K-3455 SPEED SENSOR KIT, DUAL A ,A DUAL PICK-UP (4 PIN) K-3484 O-RING KIT - RANGE K-3486,K-3487 K-3485 GASKET KIT K-3486,K-3487 K-3486 BASIC OVERHAUL KIT K-3487 BASIC REBUILD KIT K-349 SYNCHRONIZER KIT K K-3494 SYNCHRONIZER REPLACEMENT KIT K SLIDING CLUTCH INCLUDED IN KIT K-365 OIL SEAL TOOL KIT K-368 RANGE/SPLITTER VALVE KIT 55680,556804,K - 907

22 K-3979 SPACER KIT INCLUDES (4) SPACER MOUNTING SCREWS K-3980 COBRA SHIFT LEVER KIT (RHO) K-3997 COBRA SHIFT LEVER KIT (RHO) W/MACK SWING ARM K-48 TRANSMISSION HARNESS KIT K-45 CLUTCH INSTALLATION KIT (RT), HYDRAULIC RELEASE K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION A - 78,K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION - FOR UNITS USING THE MACK 0MY559M SWING ARM BRACKET 69664,K-357 STANDARD RT INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE S-404 OIL FILTER 738 S-659 INPUT SHAFT " PULL - USE W/FBC 0550 K-468,K-3486,K- 45 S-660 INPUT SHAFT 0536,3567 " PUSH - USE W/FBC 0549 S-99 REAR BRG COVER ASSY S-688 MAINSHAFT ASSY , S-905 SHIFT BAR HOUSING ASSY S-95 SHIFT BAR HOUSING ASSY 6953 COMPLETE 6953 HOUSING ONLY (DOES NOT INCLUDE SPEED SENSORS) S-96 RANGE SECTION ASSY "C" RATIO S-989RX S-990RX PUSHBUTTON ASSY, REMAN PUSHBUTTON ASSY, REMAN S - 985,S-989 S-990 FOR USE WITH REMOTE LEVER S-998 CASE ASSY 4308, ,S FOR USE W/INTEGRAL PUMP

23 Group: MAINSHAFT & SYNCHRO(AUX) Universal Joint Yoke MAINSHAFT & SYNCHRO(AUX) 4897 SPRING 3 K-3486,K-3487,K- 349,K-3494 A-733 SYNCHRONIZER ASSY A HI RANGE K-349,K SLIDING CLUTCH K A-754 SYNCHRONIZER ASSEMBLY A A LO RANGE K-349,K AUXILIARY MAINSHAFT WASHER REDUCTION GEAR SPACER 356- BOX BEARING 356 K-3486,K SPACER 3

24 3 09 ROTOR 4 54 NUT 956 S-96 4

25 Group: MAINSHAFT ASSY B-0-96 MAINSHAFT ASSY S-688 MAINSHAFT ASSY , ROLL PIN S SIDED KEY SNAP RING K-468,K-3486,K- 3487,K REVERSE GEAR- MAINSHAFT SPACER SLIDING CLUTCH ST GEAR-MAINSHAFT WASHER ND GEAR-MAINSHAFT RD GEAR-MAINSHAFT OD GEAR-MAINSHAFT

26 WASHER.44-BLUE WASHER SLIDING CLUTCH 699 K

27 MISCELLANEOUS SHIFT DIAGRAM LABEL 703 SILICONE LUBE 8 OZ (36.59 CC)-FLEET SIZE 704 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 705 SEALANT CC (SINGLE APPLICATION SIZE) K SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) K

28 Group: OIL COOLER 6 7 Flow Oil Return Oil Pump Outlet *3 *6 Outlet *4 Fuller 737 *6 Inlet *5 Return Outlet 055-4/9 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location OIL COOLER 805 OIL COOLER K HOSE 5 FEET K X CAPSCREW 5/6"-6X-/" 4 X LOCKWASHER 5/6" 5 8 BRACKET 4 K CONNECTOR 6 K-956,S SWIVEL 4 K X-0-50 WASHER 5/6" PLUG-RUBBER MOUNT K STRAP 8 K CLAMP 5 K NUT K-956 8

29 3 94 ELBOW 4 K S-404 OIL FILTER FILTER ELEMENT S-404 9

30 Group: RANGE CYLINDER Solenoid Valve RANGE CYLINDER A-5474 SHIFT YOKE ASSY 4347 GASKET K-3484,K RANGE CYLINDER O- RING K PISTON O- RING K O- RING K X--00 NUT 5/8" GASKET K-3365,K-3484,K K-3365 RANGE CYL COVER KIT 6944 X CAPSCREW 3/8"-6X4-3/4" X-8L-605 CAPSCREW 3/8"-6X3" 3 X LOCKWASHER 3/8" 30

31 5 X--08 PIPE PLUG 3 /8" NPT 6 K-908 -O- RING KIT FOR SOLENOID VALVE 7 X-8-64 HEX FLANGE HEAD SCREW X #0-4 X /4 8 K-368 RANGE/SPLITTER VALVE KIT 55680,556804,K

32 Group: REVERSE IDLER Latest Design RI REVERSE IDLER X CAPSCREW 5/8"-8X-/4 483 WASHER WASHER 48 4 K-309,S BEARING K-3486,K REVERSE IDLER GEAR 6 K-309 IDLER SHAFT REPL KIT 6405,43098, RETAINING RING K RETAINING RING 4 K IDLER SHAFT K-309 3

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34 Group: SHIFT BAR HOUSING SHIFT BAR HOUSING 34

35 S-95 SHIFT BAR HOUSING ASSY 6953 HOUSING ONLY (DOES NOT INCLUDE SPEED SENSORS) GASKET 498 K-3485,S-905,S OIL TROUGH S AIR VALVE SHAFT 777 S X-8-43 CAPSCREW /4"-0X/" 7 X--603 PIPE PLUG X 60 3/8" NPT DOWEL PIN S PLUNGER SPRING 779 GASKET S-905,S PLUG 778 S-905,S NEUTRAL LIGHT SWITCH 639 SWITCH NORMALLY CLOSED LIFTING EYE X-8L-60 CAPSCREW 3/8"-6X-/" 6 X-8L-604 CAPSCREW 6 3/8"-6X-/4"- OR USE 4 PCS OF X-8L-604 WITH PCS OF X-8L PIN GASKET S-905,S REVERSE LIGHT SWITCH 6830 SWITCH NORMALLY OPEN PLUG 597 S-905,S COMPRESSION SPRING 3 S-905 X STEEL BALL 3 /" SHIFT YOKE REVERSE/ST S X-4-00 STEEL BALL 3/4" SHIFT BLOCK ND/3RD S LOCKSCREW 5 S INTERLOCK PIN S SHIFT BLOCK 4TH/5TH S SHIFT YOKE 430 4TH/5TH S YOKE BAR 4TH/5TH S SHIFT YOKE ND/3RD S

36 YOKE BAR ND/3RD S YOKE BAR REVERSE/ST S K-33 SPEED SENSOR KIT A ,A SINGLE PICK-UP ( PIN) O- RING S-99,S X-8C-409 CAPSCREW /4"-0X5/8" PLUG S-905,S GASKET 3 S-905,S S-905 SHIFT BAR HOUSING ASSY 6953 COMPLETE 36

37 Group: SHIFT CONTROLS VOLUME CONTROL R 3 5 N SERVICE D 4 MANUAL SHIFT LOW EATON FULLER TRANSMISSIONS PUSHBUTTON ASSEMBLY COBRA LEVER - only for use with 0MY559M Mack Swing Arm Bracket 7 6 Indicates part of COBRA LEVER - Latest Design - for all applications with the exception of units using the 0MY559M Mack Swing Arm Bracket (see illustration to the left) SHIFT CONTROLS S-989RX PUSHBUTTON ASSY, REMAN S-990RX PUSHBUTTON ASSY, REMAN K-3997 COBRA SHIFT LEVER KIT (RHO) W/MACK SWING ARM SHIFT LEVER KNOB DECAL SHIFT LEVER POSITION STRIP 5 K-3980 COBRA SHIFT LEVER KIT (RHO) S - 985,S-989 S-990 FOR USE WITH REMOTE LEVER ,K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION - FOR UNITS USING THE MACK 0MY559M SWING ARM BRACKET K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND 37

38 OPERATION 6 A-798 JUMPER HARNESS ASSY 7 K-3979 SPACER KIT INCLUDES (4) SPACER MOUNTING SCREWS 38

39 Group: X-Y SHIFTER MODULE s not included in XY Shifter Repair Kit X-Y SHIFTER MODULE GASKET K-3436,K-4009 X-8C-65 CAPSCREW BREATHER 3605 /4" NPT TY-RAP K-368,K-48 5 K-3438 POSITION SENSOR KIT 6955, K-4009 XY SHIFTER REPAIR KIT 999 K-3436 XY SHIFTER KIT 6938,A

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