Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 6 CONTROLLER ECU & HARNESS...

Transcription

1 RTO-16710C-AS2 July 2011

2 Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 6 CONTROLLER ECU & HARNESS... 9 COUNTERSHAFT & BRGS(AUX) COUNTERSHAFT ASSY FILTER REGULATOR GEAR DISPLAY MODULE INPUT SHAFT & DRIVE GEAR INTEGRAL OIL PUMP KITS & ASSEMBLIES MAINSHAFT & SYNCHRO(AUX) MAINSHAFT ASSY MISCELLANEOUS OIL COOLER RANGE CYLINDER REVERSE IDLER SHIFT BAR HOUSING SHIFT CONTROLS X-Y SHIFTER MODULE

3 How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description. Replaced Part - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3

4 Group: AUXILIARY DRIVE GEAR AUXILIARY DRIVE GEAR SNAP RING 2 K-3486,K SNAP RING RETAINER 1 K-3486,K SNAP RING BEARING , K-3486,K-3487 BOX BEARING RETAINER 1 6 X CAPSCREW X /8"-16X1" AUXILIARY DRIVE GEAR

5 Group: CASE (AUX) CASE (AUX) GASKET 1 K-3485,S REAR HOUSING 1 3 X-8L-602 CAPSCREW 16 3/8"-16X1-1/2" 3 X-8L-614 CAPSCREW 2 3/8"-16X2" 3 X-8L-616 CAPSCREW X /8"-16X2-3/4" GASKET 1 K-2262,K-3485,S S-1992 REAR BRG COVER ASSY X-8C-409 CAPSCREW 1 1/4"-20X5/8" 7 X-8L-631 CAPSCREW X /8"-16X3-1/2" O- RING 1 S-1992,S PLUG-MAGNETIC 2 S-1992,S K-2262 OIL SEAL W/SLINGER "FOR MECHANICAL COVER" K-3486,K K-2805 SHIM KIT K K-3486,K-3487,S GASKET K-3485,S COVER S LIFTING EYE X-8L-600 CAPSCREW 8 3/8"-16X1" 16 K-3231 SPEED SENSOR KIT A ,A SINGLE PICK-UP (2 PIN) 16 K-3455 SPEED SENSOR KIT, DUAL A ,A DUAL PICK-UP (4 PIN) SENSOR SEAL 2 S

6 Group: CASE (FRONT) CASE (FRONT) 1 S-2998 CASE ASSY , ,S - 1 FOR USE W/INTEGRAL PUMP X PIPE PLUG X X PIPE PLUG X ,X /4" MAGNETIC GASKET K PTO COVER 16596, X CAPSCREW X /16"-14X7/8" CLUTCH HOUSING GASKET , K A-3713 CLUTCH HOUSING ASSY A #1 PUSH-PULL IRON 8 A-3723 CLUTCH HOUSING ASSY A ,A #2 PUSH-PULL IRON 8 A-4772 CLUTCH HOUSING ASSY A ,A #2 PUSH-PULL ALUM. 8 A-6064 CLUTCH HOUSING ASSY A ,A ,A - 1 #1 PUSH-PULL ALUM. 6062,A ,A SCREW X-8L /16-18X.81 QUANTITY DEPENDENT ON DESIGN HAND HOLE COVER 1 #2 PUSH HAND HOLE COVER 1 #2 PULL HAND HOLE COVER #1 PULL HAND HOLE COVER #1 PUSH STUD X WASHER X ,X X 6.60,X X HEX NUT FRONT BRG COVER 1 2" PULL K-2468,K X-8L-604 CAPSCREW 6 3/8"-16X1-1/4" FRONT BRG COVER 1 2" PUSH GASKET 1 K BUSHING 2 FOR #2 HOUSING UPPER A-3713,A-3723,A- 4772,A-6064,K

7 BUSHING 4 FOR #1 HOUSING UPPER A-3713,A-3723,A- 4772,A-6064,K BUSHING 1 FOR #2 HOUSING UPPER A-3713,A-3723,A- 4772,A BUSHING 2 FOR #1 AND #2 HOUSING LOWER A-3713,A-3723,A- 4772,A X-8C-830 HEX HEAD SCREW/WASHER ASSY X-8C X 1.490, USE 2 PCS FOR IRON HOUSING, USE 4 PCS FOR ALUMINUM HOUSING 20 X-8C-831 HEX HEAD X-8C X 3.460, FOR IRON HOUSING SCREW/WASHER ASSY PLUG /16" MAGNETIC, O-RING S-2998 INCLUDED 22 X CAPSCREW 6 3/8"-16X3/4" PTO COVER GASKET K MAGNET 3 S PIN 2 29 X HEX NUT X WASHER X ,X X 6.60,X STUD 1632, /8" X 2-3/16" PLUG X CAPSCREW 2 5/8"-11X1-1/4" SPACER 2 39 X PIPE PLUG X /2" 40 X PIPE PLUG X ,X /4" MAGNETIC PIN 1 S

8 Group: CONTROLLER ECU & HARNESS 8

9 CONTROLLER ECU & HARNESS BRACKET TY-RAP 8 K-3682,K MOUNTING PAD DOWEL PIN 2 S K-3443RX REMAN EXCHANGE TRANSMISSION CONTROLLER KIT K-3443, K-3443R SLEEVE WASHER 2 8 X SCREW 2 5/16"-18X1-1/2" 9 K-3682 RANGE/SPLITTER VALVE KIT , ,K K O- RING KIT 1 FOR SOLENOID VALVE 11 X HEX FLANGE HEAD X #10-24 X 1 1/4 SCREW 12 X LOCKWASHER 4 #10 PLAIN 13 K-4118 TRANSMISSION HARNESS KIT ,K

10 Group: COUNTERSHAFT & BRGS(AUX) COUNTERSHAFT & BRGS(AUX) BOX BEARING 21343, K-3486,K A-6339 WELDED A C/S D/G COUNTERSHAFT ASSY SPACER 2 10

11 Group: COUNTERSHAFT ASSY COUNTERSHAFT ASSY SNAP RING 2 K-3486,K BEARING 2 K-3486,K K-2942 CNTRSHFT-W/REV & 1ST , X-6-E KEY ROLL PIN KEY ND GEAR-CNTRSHFT 19269, , RD GEAR-CNTRSHFT OD GEAR-CNTRSHFT PTO GEAR - LOWER PTO GEAR - UPPER DRIVE GEAR-CNTRSHFT 21018, SNAP RING BEARING K-3486,K RETAINER ROLL PIN NO LONGER REQUIRED 15 X CAPSCREW 2 5/8"-18X1-3/4" 11

12 Group: FILTER REGULATOR FILTER REGULATOR 1 K-2170 FILTER REG KIT A K O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR 3 X-8C-412 CAPSCREW X 8S /4"-20X2-1/4" O- RING 2 K-2170,K-3365,K X PIPE PLUG 3 1/8" NPT 12

13 Group: GEAR DISPLAY MODULE GEAR DISPLAY MODULE 1 K-3199 DRIVER DISPLAY MODULE

14 Group: INPUT SHAFT & DRIVE GEAR INPUT SHAFT & DRIVE GEAR SHIPPING SEAL 1 NOT SOLD FOR SERVICE SNAP RING 1 K-2468,K-3486,K BEARING 1 K-2468,K-3486,K- 3487,K SPACER SNAP RING 1 K-2468,K-3486,K- 3487,K MAIN DRIVE GEAR , S-1659 INPUT SHAFT " PULL - USE W/FBC K-2468,K-3486,K S-1660 INPUT SHAFT 20536, " PUSH - USE W/FBC BUSHING 1 K-3487,S-1659,S

15 Group: INTEGRAL OIL PUMP INTEGRAL OIL PUMP 1 X-8C-409 CAPSCREW 5 1/4"-20X5/8" 2 K-2402 COVER & SCREW KIT 20513, GASKET 1 K PLUG O- RING 1 K X SCREW X /4"-20X1-1/4" WASHER 3 K DOWEL PIN RETAINER 1 10 K-3367 OIL PUMP KIT , , , , A ,A K-3367 OIL PUMP KIT , , , , A ,A KEY SNAP RING PUMP DRIVE GEAR K-3367 OIL PUMP KIT , , , , A ,A X STEEL BALL 1 7/16"

16 SPRING SUCTION TUBE O-RING INCLUDED ON SUCTION K-3367 TUBE PLUG CLUTCH HOUSING , K-3485 GASKET 24 S-2998 CASE ASSY , ,S - 1 FOR USE W/INTEGRAL PUMP MAGNET 3 S X SCREW O- RING K-3367 OIL PUMP KIT , , , , A ,A

17 KITS & ASSEMBLIES K O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR K-1956 COOLER INSTLN KIT 1 K-2170 FILTER REG KIT A K-2262 OIL SEAL W/SLINGER "FOR MECHANICAL COVER" K-3486,K-3487 K-2402 COVER & SCREW KIT 20513, K-2468 CLUTCH INSTALLATION KIT 1 FOR USE WITH S-1659 INPUT SHAFT ASSY AND INPUT SHAFT BEARING K-2805 SHIM KIT K K-3486,K-3487,S-2926 K O- RING KIT 1 FOR SOLENOID VALVE K-2942 COUNTERSHAFT REPL , KIT K-3231 SPEED SENSOR KIT A ,A SINGLE PICK-UP (2 PIN) K-3365 RANGE CYL COVER KIT K-3367 OIL PUMP KIT , , , , A ,A K-3436 XY SHIFTER KIT ,A K-3438 POSITION SENSOR KIT , K-3443RX REMAN EXCHANGE TRANSMISSION CONTROLLER KIT K-3443, K-3443R 1 K-3455 SPEED SENSOR KIT, DUAL A ,A DUAL PICK-UP (4 PIN) K-3484 O-RING KIT - RANGE 1 K-3486,K-3487 K-3485 GASKET KIT 1 K-3486,K-3487 K-3486 BASIC OVERHAUL KIT 1 K-3487 BASIC REBUILD KIT 1 K-3492 SYNCHRONIZER KIT K K-3494 SYNCHRONIZER REPLACEMENT KIT K SLIDING CLUTCH INCLUDED IN KIT K-3651 OIL SEAL TOOL KIT 1 K-3682 RANGE/SPLITTER VALVE , ,K - 1 KIT 2907 K-3979 SPACER KIT 1 INCLUDES (4) SPACER MOUNTING SCREWS K-3980 COBRA SHIFT LEVER KIT (RHO) K (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND K-3997 COBRA SHIFT LEVER KIT (RHO) W/MACK SWING ARM OPERATION A ,K (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION - FOR UNITS USING THE MACK 10MY559M SWING ARM BRACKET K-4118 TRANSMISSION HARNESS KIT ,K K-4125 CLUTCH INSTALLATION KIT (RT), HYDRAULIC RELEASE 1 STANDARD RT INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE S-1404 OIL FILTER S-1659 INPUT SHAFT " PULL - USE W/FBC K-2468,K-3486,K-4125 S-1660 INPUT SHAFT 20536, " PUSH - USE W/FBC S-1992 REAR BRG COVER ASSY S-2688 MAINSHAFT ASSY , S-2905 SHIFT BAR HOUSING COMPLETE ASSY S-2915 SHIFT BAR HOUSING ASSY HOUSING ONLY (DOES NOT INCLUDE SPEED SENSORS) S-2926 RANGE SECTION ASSY 1 "C" RATIO S-2989 PUSHBUTTON S ASSEMBLY S-2990 PUSHBUTTON 1 FOR USE WITH REMOTE LEVER ASSEMBLY S-2998 CASE ASSY , ,S FOR USE W/INTEGRAL PUMP 17

18 Group: MAINSHAFT & SYNCHRO(AUX) MAINSHAFT & SYNCHRO(AUX) SPRING 3 K-3486,K-3487,K- 3492,K A-7331 SYNCHRONIZER ASSY A - 1 HI RANGE K-3492,K SLIDING CLUTCH 1 K A-7254 SYNCHRONIZER A A LO RANGE K-3492,K-3494 ASSEMBLY AUXILIARY MAINSHAFT WASHER REDUCTION GEAR SPACER BOX BEARING K-3486,K SPACER ROTOR NUT S

19 Group: MAINSHAFT ASSY MAINSHAFT ASSY 1 S-2688 MAINSHAFT ASSY , ROLL PIN 1 S SIDED KEY SNAP RING 1 K-2468,K-3486,K- 3487,K REVERSE GEAR- 1 MAINSHAFT SPACER SLIDING CLUTCH ST GEAR-MAINSHAFT WASHER ND GEAR-MAINSHAFT RD GEAR-MAINSHAFT OD GEAR-MAINSHAFT WASHER.244-BLUE WASHER SLIDING CLUTCH K

20 MISCELLANEOUS SHIFT DIAGRAM LABEL 1 S SILICONE LUBE 1 8 OZ ( CC)-FLEET SIZE ADHESIVE SEALANT CC (SINGLE APPLICATION SIZE) SEALANT 1 2 CC (SINGLE APPLICATION SIZE) K SILICONE LUBE 1 4 CC (SINGLE APPLICATION SIZE) K

21 Group: OIL COOLER OIL COOLER OIL COOLER 1 K HOSE 1 25 FEET K X CAPSCREW 2 5/16"-16X2-1/2" 4 X LOCKWASHER 2 5/16" BRACKET 4 K CONNECTOR 6 K-1956,S SWIVEL 4 K X WASHER 2 5/16" PLUG-RUBBER MOUNT 2 K STRAP 8 K CLAMP 5 K NUT 2 K ELBOW 4 K S-1404 OIL FILTER FILTER ELEMENT 1 S

22 Group: RANGE CYLINDER RANGE CYLINDER 1 A-5474 SHIFT YOKE ASSY GASKET 1 K-3484,K RANGE CYLINDER O- RING 1 K PISTON O- RING 1 K O- RING 1 K X NUT 1 5/8" GASKET K-3365,K-3484,K K-3365 RANGE CYL COVER KIT X CAPSCREW 2 3/8"-16X4-3/4" 12 X-8L-605 CAPSCREW 2 3/8"-16X3" 13 X LOCKWASHER 2 3/8" 15 X PIPE PLUG 3 1/8" NPT 16 K O- RING KIT 1 FOR SOLENOID VALVE 17 X HEX FLANGE HEAD X #10-24 X 1 1/4 SCREW 18 K-3682 RANGE/SPLITTER VALVE KIT , ,K

23 Group: REVERSE IDLER REVERSE IDLER 1 X CAPSCREW 2 5/8"-18X1-1/ WASHER WASHER K-3209,S BEARING K-3486,K REVERSE IDLER GEAR 2 6 K-3209 IDLER SHAFT REPL KIT 16405, , RETAINING RING 2 K RETAINING RING 4 K IDLER SHAFT 2 K

24 Group: SHIFT BAR HOUSING SHIFT BAR HOUSING 1 S-2915 SHIFT BAR HOUSING ASSY HOUSING ONLY (DOES NOT INCLUDE SPEED SENSORS) GASKET K-3485,S-2905,S OIL TROUGH 1 S AIR VALVE SHAFT S X CAPSCREW 2 1/4"-20X1/2" 24

25 7 X PIPE PLUG X /8" NPT DOWEL PIN 2 S PLUNGER SPRING GASKET 1 S-2905,S PLUG S-2905,S NEUTRAL LIGHT SWITCH SWITCH NORMALLY CLOSED LIFTING EYE X-8L-602 CAPSCREW 2 3/8"-16X1-1/2" 16 X-8L-604 CAPSCREW 16 3/8"-16X1-1/4"- OR USE 14 PCS OF X- 8L-604 WITH 2 PCS OF X-8L PIN GASKET 2 S-2905,S REVERSE LIGHT SWITCH SWITCH NORMALLY OPEN PLUG S-2905,S COMPRESSION SPRING 3 S X STEEL BALL 3 1/2" SHIFT YOKE REVERSE/1ST S X STEEL BALL 2 3/4" SHIFT BLOCK 1 2ND/3RD S LOCKSCREW 5 S INTERLOCK PIN 1 S SHIFT BLOCK 1 4TH/5TH S SHIFT YOKE TH/5TH S YOKE BAR 1 4TH/5TH S SHIFT YOKE ND/3RD S YOKE BAR 1 2ND/3RD S YOKE BAR 1 REVERSE/1ST S K-3231 SPEED SENSOR KIT A ,A SINGLE PICK-UP (2 PIN) O- RING 2 S-1992,S X-8C-409 CAPSCREW 2 1/4"-20X5/8" PLUG S-2905,S GASKET 3 S-2905,S S-2905 SHIFT BAR HOUSING ASSY COMPLETE 25

26 Group: SHIFT CONTROLS SHIFT CONTROLS 1 S-2989 PUSHBUTTON ASSEMBLY 1 S-2990 PUSHBUTTON ASSEMBLY 2 K-3997 COBRA SHIFT LEVER KIT (RHO) W/MACK SWING ARM SHIFT LEVER KNOB DECAL SHIFT LEVER POSITION STRIP 5 K-3980 COBRA SHIFT LEVER KIT (RHO) S FOR USE WITH REMOTE LEVER ,K (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION - FOR UNITS USING THE MACK 10MY559M SWING ARM BRACKET 1 1 K (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION 6 A-7982 JUMPER HARNESS ASSY 1 7 K-3979 SPACER KIT 1 INCLUDES (4) SPACER MOUNTING SCREWS 26

27 Group: X-Y SHIFTER MODULE X-Y SHIFTER MODULE GASKET K-3436,K X-8C-615 CAPSCREW BREATHER /4" NPT TY-RAP 2 K-3682,K K-3438 POSITION SENSOR KIT , K-4009 XY SHIFTER REPAIR KIT K-3436 XY SHIFTER KIT ,A

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