Eaton Fuller Heavy Duty Transmissions Illustrated Parts List RTO-9109B-AT Jun 2005

Transcription

1 Eaton Fuller Heavy Duty Transmissions Illustrated Parts List RTO-9109B-AT Jun 2005 For the most current information, visit the Roadranger web site at

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3 Contents How To Use The Illustrated Parts List... Locating Transmission Tag and Identifying Model Designation... 5 Using Model Designation or Nomenclature... 5 AUXILIARY DRIVE GEAR... BAR HOUSING ASSY... CASE (AUX)... CASE (FRONT)... 9 CONVERTER HOUSING ASSY...11 COUNTERSHAFT & BRGS(AUX)...13 COUNTERSHAFT ASSY...1 ECU CONTROLS...15 AUTO SHIFTER ASSY...15 ECU CONTROLS...1 BAR HOUSING COVER ASSY...1 FILTER REGULATOR...1 FRONT SECTION MISC...1 OIL LINES-POWER SYNCHRO...1 HARNESSES & HARDWARE...19 HARNESS ASSY-TORQUE CONV...19 HARNESSES & HARDWARE...20 HARNESS ASY-AUTO SHIFTER...20 INPUT SHAFT & DRIVE GEAR...21 KITS & ASSEMBLIES...22 MAINSHAFT & SYNCHRO(AUX)...23 MAINSHAFT ASSY...2 MISCELLANEOUS...2 OIL LINE RETURN...2 OIL LINE RETURN/CURRENT...2 OIL LINE RETURN...2 OIL LINE RETURN/NON-CURR...2 POWER SYNCHRONIZER...29 RANGE CYLINDER...30 REVERSE IDLER...31 STATOR SUPPORT ASSY...32 TORQUE CONVERTER ASSY...33 VALVES...3 AIR SYS-POWER SYNCHRO...3 VALVES...35 AIR SYS-RANGE...35 Appendix...3 3

4 How To Use The Illustrated Parts List Using Model Designation or Nomenclature This information provides a guideline to assist you in indentifying the transmission designation assigned to a transmission model - information vital to identifying and ordering parts. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description. Replaced Part - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used

5 Locating Transmission Tag and Identifying Model Designation Transmission model designation, and other transmission information, are stamped on the transmission tag. To identify the transmission model designation (nomenclature), locate the tag on the transmission and then locate the model designation number as shown. Using Model Designation or Nomenclature The model designation or nomenclature assigned to a transmission model provides information concerning transmission torque capacity, forward speeds, ratio set, shift bar housing and other provisions and options. Use the following guidelines to identify your transmission model designation. This information is useful when ordering parts. Every effort has been made to ensure the accuracy of this publication. However, Eaton Corporation makes no expressed or implied warranty or representation based on the information contained in this publication. Any errors or omissions may be reported to Eaton Roadranger Parts Marketing, Eaton Corporation, P.O. Box 013, Kalamazoo, MI Copyright Eaton Corporation, 2005 All rights reserved. 5

6 Group: AUXILIARY DRIVE GEAR /92 Aux DG AUXILIARY DRIVE GEAR 1 13 SNAP RING 2 K-230,K-2902,K-2903,K-290,K SNAP RING RETAINER 1 RTO ONLY K SNAP RING 1 K BEARING K-2902,K-2903,K-290,K BEARING RETAINER 1 X--5 CAPSCREW 3/"-1X1" 153 -O- RING 2 K-22,K-230,K-2902,K-2903,K-290,K K-230 REPL KIT-DRIVE GEAR

7 Group: BAR HOUSING ASSY BAR HOUSING ASSY 1 K-25 SHIFT BAR HSG ASSY HOUSING ONLY GASKET K-212,K-25,S SPRING 3 K-2,K-229,S-1 X-1-00 STEEL BALL 3 1/2" A-532,K-229,S GASKET 2 K-233,S-1 91 SHIFT SENSOR SWITCH K-233,S ACTUATING SWITCH PIN S-1 X--91 CAPSCREW 3 3/"-1X1" ROLL PIN S-1 10 K-290 SENSOR UPDATE KIT 225,K X PLUG 1 S-1 12 K-321 NEUTRAL SWITCH KIT ACTUATING SHAFT SWITCH K-321,S SPRING 1 S YOKE BAR 1 LOW/REVERSE S LOCKSCREW 5 S YOKE 1 LOW/REVERSE S YOKE BAR 1 1ST/2ND S SHIFT YOKE ST/2ND S SHIFT BLOCK 1 1ST/2ND S YOKE BAR 1 3RD/TH S SHIFT BLOCK RD/TH S SHIFT YOKE RD/TH S S-1 SHIFT BAR HSG ASSY COMPLETE

8 Group: CASE (AUX) * 1 15 OEM supplied adjustable speedometer sensor OEM supplied non-adjustable speedometer sensor * Note Items & / Magnetic Speedometer Openings: Use 139 "O" ring w/ OEM supplied adjustable speedometer sensor and "O" ring w/ OEM supplied non-adjustable speedometer sensor or Eaton part #2022 Plug CASE (AUX) 1 K-351 OIL SEAL TOOL KIT 1 2 K-222 OIL SEAL W/SLINGER K-2290,K-23 3 X-L-05 CAPSCREW 5 3/"-1X3" S-21 NO LONGER AVAILABLE LIFTING EYE GASKET 1 K-212,K-222,S PLUG-MAGNETIC 2 S-21,S-21,S O- RING 2 USE W/2022 PLUG OR OEM SUPPLIED NON-ADJUSTABLE SPEEDOMETER SENSOR NOT TO BE USED WITH SEAL SEAL 2 O-RING NOT REQUIRED S PLUG-MECHANICAL S-21,S-21,S O- RING 1 S-21,S-21,S BUSHING 1 S X-L-02 CAPSCREW 3/"-1X1-1/2" REAR BEARING COVER GASKET 1 K REAR HOUSING GASKET 1 K-212,S-21,S X-L-09 CAPSCREW 10 3/"-1X1-3/" 1 X-L-1 CAPSCREW 3/"-1X2" 1 X--101 CAPSCREW 2 3/"-1X1-1/2" COLLAR 1 K-212,K-222,S GASKET 1 K-212,K-222,S X--2 CAPSCREW 1 3/"-1X3"

9 Group: CASE (FRONT) CASE (FRONT) 1 S-15 CASE ASSY MAGNET 3 S-15 3 X-- CAPSCREW 3/"-1X3/" 155 PTO COVER GASKET 1 1 K-212,K-23 X NUT X /"-1 K-250,K-225 X WASHER X ,X ,X X STUD 132,59 2 5/" X 2-3/1" 9 X--25 CAPSCREW X 2 /1"-1X/" PTO COVER 159, GASKET K GASKET 1 K-212,K-23,K-250,K X PIPE PLUG X /2" K X PIPE PLUG X ,X /" MAGNETIC PLUG /1" MAGNETIC, O-RING INCLUDED S STUD 59 1 X WASHER X ,X ,X X X NUT X /"-1 K-250,K STUD DOWEL 2 22 X--0 CAPSCREW 1/2"-13X1-1/" 23 X NO LONGER AVAILABLE 1/2" PLAIN 2 X PIPE PLUG X PLUG /1" MAGNETIC, O-RING INCLUDED S-15 9

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11 Group: CONVERTER HOUSING ASSY A CONVERTER HOUSING ASSY 1 X-L-2 CAPSCREW 2 3/"-1X2-1/" 1 X--93 CAPSCREW 2 3/"-1X2-1/" 1 X-L-1 CAPSCREW 3/"-1X2-3/" 2 A-5552 VALVE ASSY 1 3 X PIPE PLUG 1/" GASKET 1 K-212,K-2393R,K NO LONGER AVAILABLE GASKET 1 K-212,K-2393R,K- 22 X PIPE PLUG X /2" ELBOW O- RING 1 K-22,K-2 10 X-L-5 CAPSCREW 2 3/"-1X1" LIFTING EYE 2 90 DEG. 12 K-232 ENG SPEED SENSOR KIT O- RING 1 K-22,K INSTRUCTION TAG 3 15 X SCREW 3 3/"-10X1" 1 K-2911 OIL PUMP KIT 300, X-C-0 CAPSCREW 2 3/"-1X1-1/" K-250,K SEAL RING K-250,K-22,K O- RING 1 K-250,K-22,K FILTER BOWL 1 21 X--105 SCREW X /"-1X1-1/" K X-3-0 CONICAL WASHER 3 3/" K OIL FILTER 1 K

12 O- RING 1 K-231,K NIPPLE 1 2 A-532 RELIEF VALVE ASSY 1 K O- RING 1 K PLUG GASKET 1 K-212,K-231,K-203,K X-3-50 CONICAL WASHER 2 5/1" 31 X--550 CAPSCREW 2 5/1"-1X1" 12 PT OIL TRANSFER TUBE K MAGNET 1 S OIL PAN WASHER DRAIN PLUG 1 3 X-3-50 CONICAL WASHER 20 5/1" 3 X--550 CAPSCREW 20 5/1"-1X1" 12 PT O- RING 1 K-22,K CONNECTOR OIL FILL TUBE 1 STANDARD DIPSTICK STANDARD O- RING 1 K-22 A-55 VALVE ASSY 1 K CAP 1 K-22 #2 CONVERTER HSG KIT SNAP RING 1 K PUMP GEAR 1 9 X NUT 1 5/"-1 K-250,K SEAL RING 1 K-212,K-2399,K A-119 FILTER BYPASS VALVE ASSY A - 0 A K-2393R,K X--01 CAPSCREW 1 3/"-1X3/" CLAMP 1 K-2,K-25,K-2 5 X WASHER 1 3/" K-290,K-291,K-292,K-293,K-293R,K X-9-0 NUT 1 3/" ELBOW 2 1/" 12

13 Group: COUNTERSHAFT & BRGS(AUX) /92 Aux CS COUNTERSHAFT & BRGS(AUX) 1 9 BEARING 2 K-223,K-235,K-21,S-19 2 A-535 WELDED COUNTERSHAFT A - 2,A C/S D/G 192 ASSY BEARING K-223,K-235,K SNAP RING 2 K-190,K-223,K-235,K-21 13

14 Group: COUNTERSHAFT ASSY /92 CS/RT COUNTERSHAFT ASSY SNAP RING 2 K-229,K-2290,K-25,K-2,K-2,K- 2,K-229,K BEARING 2 K-229,K-2290,K-25,K-2,K-2 3 K-2935 CNTRSHFT-LOWER 200, K-293 CNTRSHFT-UPPER X--E KEY ROLL PIN 300 KEY ST GEAR-CNTRSHFT ND GEAR-CNTRSHFT OD GEAR-CNTRSHFT 1939, PTO GEAR - LOWER PTO GEAR - UPPER DRIVE GEAR-CNTRSHFT SNAP RING BEARING K-229,K-2290,K-25,K-2,K-2,K RETAINER ROLL PIN NO LONGER REQUIRED 15 X CAPSCREW 2 5/"-1X1-3/" 1

15 Group: ECU CONTROLS Sub-Group: AUTO SHIFTER ASSY 5 * * ECU CONTROLS * Indicates connection for Auto Shifter Harness Assembly AUTO SHIFTER ASSY 2 K-293 AUTO SHIFTER KIT A - 551,K K-293R REMAN AUTOSHIFTER KIT K O- RING 1 K-233,K GASKET K-212,K-235,K-233,K-293,S-1 2 X WASHER 3/" 2 X--101 CAPSCREW 3/"-1X1-1/2" 5 22 YOKE X-1-00 NUT /1" SHIFT SENSOR SWITCH K-233,S-1 15

16 ECU CONTROLS BAR HOUSING COVER ASSY AUTOSELECT ECU P/N CHART GASKET 1 K-212,K-235,K-233,K-25,K-290,K- 291,K-292,K-293,S BREATHER BUSHING 1 X PIPE PLUG 1 X--15 CAPSCREW 2 3/"-1X-1/" 1 X--90 CAPSCREW 3 3/"-1X5" 2 X WASHER 2 3/" K-290,K-291,K-292,K-293,K-293R,K X-1-0 NUT 1 3/" SHIFT CONTROL LEVER 1 5/ POSITION 3000 SHIFT CONTROL LEVER 1 POSITION SHIFT INDICATOR PLATE 1 5 POSITION SHIFT INDICATOR PLATE 1 POSITION SHIFT INDICATOR PLATE 1 POSITION 233 WASHER 15 K-235,K-233,K-290,K-291,K-292,K- 293,S WASHER 1 X-1-05 NUT X K BRACKET 1 OPTION A - USE X--90 CAPSCREWS BRACKET 1 OPTION C - USE X--90 CAPSCREWS BRACKET 1 OPTION B - USE 2 PCS AND X CAPSCREWS W/THIS BRACKET CLAMP 1 K U- BOLT 1 K X--100 CAPSCREW 1 3/"-1X-1/" 13 X-- CAPSCREW 9 3/"-1X-3/" 1

17 Group: FILTER REGULATOR NSS NSS Ð Not Sold Separately FILTER REGULATOR 2 K-19 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR ELBOW 1 X PIPE PLUG 2 1/" NPT A ELBOW 1 1/" O- RING 2 K A-533 FILTER REGULATOR ASSY PSI K X-3-00 LOCKWASHER 2 1/" 11 X--0 SCREW 2 1/"-20X2-1/" 1

18 Group: FRONT SECTION MISC. Sub-Group: OIL LINES-POWER SYNCHRO FRONT SECTION MISC. OIL LINES-POWER SYNCHRO HOSE ASSY 1 K-221,K CONNECTOR 1 STRAIGHT K-221,K-22,K ELBOW 1 90 DEGREE K-221,K-22,K-23,K OIL RESTRICTOR 1 K-221,K-22,K-23,K CLAMP 1 1

19 Group: HARNESSES & HARDWARE Sub-Group: HARNESS ASSY-TORQUE CONV 12 BYP 225 NUTSIDE INT 225 NUTSIDE Latest Design HARNESSES & HARDWARE HARNESS ASSY-TORQUE CONV A-5519 HARNESS ASSY SPACER 2 9 K-3201 BRACKET KIT 30025, X-L-1 CAPSCREW 2 3/"-1X2-3/" CLAMP 2 12 X-1-09 JAM NUT 2 1/2" X WASHER 1 3/" K-290,K-290,K-291,K-292,K-293,K- 293R,K K-3201 BRACKET KIT 30025,

20 Group: HARNESSES & HARDWARE Sub-Group: HARNESS ASY-AUTO SHIFTER S3 S P S2 P3 P1 P HARNESSES & HARDWARE HARNESS ASY-AUTO SHIFTER K-291 AUTO SHIFTER KIT A - 551,K

21 Group: INPUT SHAFT & DRIVE GEAR INPUT SHAFT & DRIVE GEAR INPUT SHAFT OIL TUBE 1 S SNAP RING 1 K BEARING 1 K-2290,K SPACER SNAP RING 1 K-2290,K-229,K DRIVE GEAR 21019, PISTON RING 2 K-2399,K PISTON RING 3 K S-1 INPUT SHAFT ASSY K BUSHING 1 K-2290,S-1 21

22 KITS & ASSEMBLIES K-22 #2 CONVERTER HSG KIT K-23 BOLT OIL LINE KIT 1 K-22 BOLT ROTATED LINE KIT 1 K-2 BOLT OIL LINE KIT 1 K-291 AUTO SHIFTER KIT A - 551,K K-293 AUTO SHIFTER KIT A - 551,K K-292 AUTO-SHIFTER HARNESS KI K VOLT K-235 AUTO-SHIFTER KIT 1 K-233 BALL SWITCH KIT 1 K-23 BASIC OVERHAUL KIT 1 K-2290 BASIC REBUILD KIT 1 K-25 BRACKET KIT 1 S-15 CASE ASSY K-2399 CONVERTOR SEAL KIT 1 K-22,K-2R,K- 29R K-293 COUNTERSHAFT REPL KIT K-2935 COUNTERSHAFT REPL KIT 200, K-231 CYLINDER KIT-RANGE 1 K-232 ENG SPEED SENSOR KIT K-2301 FILTER REGULATOR KIT 1 K-212 GASKET KIT 1 K-2290,K-23 S-1 INPUT SHAFT ASSY K-23 K-239 KEY & WASHER KIT 1 CONTAINS 3-SIDED KEY S-2 MAINSHAFT ASSY 3030, K-23 NO LONGER AVAILABLE A-RATIO S-21 NO LONGER AVAILABLE S-219 NO LONGER AVAILABLE 1 B-RATIO S-21 NO LONGER AVAILABLE 1 A-RATIO K-202 -O- RING KIT-RANGE 1 K-2290,K-23 K-19 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR K-231 OIL FILTER KIT 1 K-203 OIL PAN RETRO KIT 1 STANDARD K-250 OIL PUMP KIT 1 K-2911 OIL PUMP KIT 300, K-351 OIL SEAL TOOL KIT 1 K-222 OIL SEAL W/SLINGER K-2290,K-23 K-221 POWER SYNCO LUBE KIT 1 K-29R REMAN 1-A CNVTR KIT K K-2R REMAN 1-B CNVTR KIT K K-293R REMAN AUTOSHIFTER KIT K K-2393R REMAN HYDRA VALVE KIT K K-200R REMAN PWR SYNCHRO KIT K B-RATIO K-239R REMAN PWR SYNCHRO KIT K A-RATIO K-230 REPL KIT-DRIVE GEAR B-RATIO K-290 SENSOR UPDATE KIT 225,K S-1 SHIFT BAR HSG ASSY COMPLETE K-25 SHIFT BAR HSG ASSY HOUSING ONLY K-229 SMALL PARTS KIT 1 S-153 STATOR SUPPORT ASSY K-2 SUMP TUBE RETURN KIT K K-25 THROTTLE SENSOR KIT K " CABLE K-2 THROTTLE SENSOR KIT K " CABLE K-2 THROTTLE SENSOR KIT K " CABLE 22

23 Group: MAINSHAFT & SYNCHRO(AUX) Universal Joint Yoke MAINSHAFT & SYNCHRO(AUX) 1 19 SPRING 3 K-229,K-2290,K-25,K-2,K-2,K- 2,K-229,K A-331 SYNCHRONIZER ASSY 3039,3039,A - 1 HI RANGE SLIDING CLUTCH 1 A-25 SYNCHRONIZER ASSEMBLY A - 93,A LO RANGE MAINSHAFT WASHER 1 K WASHER 1 K NO LONGER AVAILABLE SNAP RING 1 K WASHER 1 K BEARING 1 K-2290,K SPACER NUT S-215,S

24 Group: MAINSHAFT ASSY * * 9 * * 10 * Sided Key Design Hex (-Sided) Key Design * Updating to 3-Sided Key is Recommended. When Updating to 3-Sided Key Replace all Washers to Match Key Design Always Use Matching Key and Washer Sets (See Appendix - Mainshaft Washers) MAINSHAFT ASSY SIDED KEY K-239,K K-239 KEY & WASHER KIT 1 CONTAINS 3-SIDED KEY 2 S-2 MAINSHAFT ASSY 3030, ROLL PIN 1 S SNAP RING 5 K-229,K-2290,K-25,K-2,K-2,K- 2,K-229,K REVERSE GEAR-MAINSHAFT SPACER K-229,K WASHER.2-BLUE 5 K-239,K-229,K WASHER.29-WHITE 5 K-239,K-229,K WASHER.25-GREEN 5 OPTIONAL OR K-239,K-229,K USE ANY 5 WASHERS. USE WITH 3-SIDED KEY 3003 WASHER.259-ORANGE 5 OPTIONAL OR K-239,K-229,K USE ANY 5 WASHERS. USE WITH 3-SIDED KEY WASHER.2-PURPLE 5 OPTIONAL OR USE ANY 5 WASHERS. USE WITH 3-SIDED KEY 3003 WASHER.29-YELLOW 5 OPTIONAL OR USE ANY 5 WASHERS. USE WITH 3-SIDED KEY 3003 WASHER.2-BLACK 5 OPTIONAL OR USE ANY 5 WASHERS. USE WITH 3-SIDED KEY 2212 SLIDING CLUTCH 3 K-25,K-2,K-2 2

25 9 15 LO GEAR-MAINSHAFT ST GEAR-MAINSHAFT ND GEAR-MAINSHAFT 2123, OD GEAR-MAINSHAFT

26 MISCELLANEOUS 120 ADHESIVE SEALANT CC (SINGLE APPLICATION SIZE) 1205 SEALANT 1 2 CC (SINGLE APPLICATION SIZE) K-231,K-23,K SHIFT DIAGRAM LABEL 1 5 POS REVERSE FORWARD 3010 SHIFT DIAGRAM LABEL 1 POS REVERSE REARWARD 3010 SHIFT DIAGRAM LABEL 1 POS REVERSE FORWARD SHIFT DIAGRAM LABEL 1 POS REVERSE REARWARD 3010 SHIFT DIAGRAM LABEL 1 5 POS REVERSE REARWARD SHIFT DIAGRAM LABEL 1 POS REVERSE FORWARD 1203 SILICONE LUBE 1 OZ (23.59 CC)-FLEET SIZE 120 SILICONE LUBE 1 CC (SINGLE APPLICATION SIZE) K-231,K-202,K-231 2

27 Group: OIL LINE RETURN Sub-Group: OIL LINE RETURN/CURRENT OIL LINE RETURN OIL LINE RETURN/CURRENT ELBOW K TUBE 23 1 K CONNECTOR 1 K O- RING 1 K-22,K-2 2

28 Group: OIL LINE RETURN Sub-Group: OIL LINE RETURN/NON-CURR OIL LINE RETURN OIL LINE RETURN/NON-CURR 1 13 NO LONGER AVAILABLE ELBOW 1 5 DEG HOSE ASSY ELBOW O- RING 1 K-22,K-2 2

29 Group: POWER SYNCHRONIZER POWER SYNCHRONIZER 30 K-200R REMAN PWR SYNCHRO KIT K GASKET 1 K-212,K-2392R,K- 239R,K-200R,K- 21R ROLL PIN 2 33 X WASHER 2 9/32" 3 X--13 CAPSCREW 2 1/"-20X1-1/2" 35 X-L-3 CAPSCREW 3/"-1X3-3/" 3 X-L-21 CAPSCREW 1 3/"-1X5" 29

30 Group: RANGE CYLINDER RANGE CYLINDER 1 X-L-0 CAPSCREW 3/"-1X1-1/" CYLINDER COVER GASKET 1 K-212,K-202,K O- RING 1 K-202,K PISTON K-231 X-L-0 CAPSCREW 3/"-1X1-1/" X NUT 1 5/"-1 K-202,K O- RING 1 K-202,K YOKE BAR BUSHING 1 A O- RING 1 K-202,K A-531 RANGE CYLINDER ASSY K GASKET 1 K-212,K-202,K X--25 CAPSCREW 2 1/2"-13X2-3/" SHIFT YOKE BRACKET 1 30

31 Group: REVERSE IDLER 5 11 Latest Design /92 RI Old Design REVERSE IDLER 1 X NUT 2 5/" IDLER PLATE 2 K WASHER K-321,S BEARING K-1,K REVERSE IDLER GEAR WASHER 2 K-321 K-321 IDLER SHAFT REPL KIT PLUG NO LONGER AVAILABLE RETAINING RING 2 K X--100 CAPSCREW 2 5/"-1X1-1/ K

32 Group: STATOR SUPPORT ASSY A-1-9 STATOR SUPPORT ASSY SEAL RING 1 K-2399,K S-153 STATOR SUPPORT ASSY GASKET 1 K-212,K-250,K-22,S-153 X-1-00 STEEL BALL 1 /1" S SPRING 1 S PLUG 1 S-153 X-L-1 CAPSCREW X 1 3/"-1X2-3/" X PIPE PLUG 2 1/" NPT S

33 Group: TORQUE CONVERTER ASSY TORQUE CONVERTER ASSY 30 X--5 CAPSCREW X 12 3/"-1X1" PILOT O- RING 1 K-2399,K SEAL RING 2 K-2399,K SNAP RING 1 K K-2R REMAN 1-B CNVTR KIT K

34 Group: VALVES Sub-Group: AIR SYS-POWER SYNCHRO VALVES AIR SYS-POWER SYNCHRO ELBOW 2 1/" HOSE ASSY 1 2" HOSE ASSY 1 29" 1 19 HOSE CLAMP ELBOW 2 1/" 3

35 Group: VALVES Sub-Group: AIR SYS-RANGE VALVES AIR SYS-RANGE 1 K-299 RANGE VALVE KIT A GASKET 1 K-212,K PLUG INSERT VALVE 221, X LOCKWASHER 5/1" X--5 SCREW 5/1"-1X2" 120 ELBOW 2 1/" HOSE ASSY 1 1" HOSE ASSY 1 1-1/2" ELBOW 1 1/" ELBOW 1 1/" 35

36 Appendix Air Line Tubing Choosing nylon tubing for air lines Use the following chart to specify the Eaton Fuller nylon tube appropriate to your vehicle's air system. 5/32" Air Line and Harness Combinations Line Type Line Color Order Part No# Length Supply + Port Red (S) + Black (P) ft Splitter + Deep Reduction Blue (SP) + Green (H/L) ft Supply + Splitter + Port Red(S)+Blue(SP)+ Black(P) ft 5/32" Air Lines Line Type Line Color Order Part No# Length Supply Red (S) ft Port Black (P) ft Splitter Blue (SP) ft Deep Reduction Green (H/L) ft Sheathing ft 1/" Air Lines Line Type Line Color Order Part No# Length Supply White ft Port Black ft Sheathing ft /92 AL Chart 3

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38 Copyright Eaton and Dana Corporation, EATON AND DANA CORPORATION hereby grants its customers, vendors, or distributors permission to freely copy, reproduce and/or distribute this document in printed format. THIS INFORMATION IS NOT INTENDED FOR SALE OR RE- SALE, AND THIS NOTICE MUST REMAIN ON ALL COPIES. The Roadranger System is an unbeatable combination of the best products from Eaton and Dana partnering to provide you the most advanced, most trouble-free drivetrain in the industry. And it s backed by the Roadrangers the most experienced, most expert, most accessible drivetrain consultants in the business. For spec ing or service assistance, call HELP (35) 2 hours a day, days a week, (Mexico: HELP (35)) for more time on the road. Or visit our web site at 3 RTO-9109B-AT /05 Printed in the USA