More time on the road. Illustrated Parts List

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1 More time on the road Illustrated Parts List RTO-09B-ATE November 00

2 Contents How To Use The Illustrated Parts List... AIR SYS-INERTIA BRAKE... AIR SYS-RANGE...5 AUXILIARY DRIVE GEAR... BAR HOUSING ASSY... CASE (AUX)... CASE (FRONT)...9 CONVERTER HOUSING ASSY... COUNTERSHAFT & BRGS(AUX)... COUNTERSHAFT ASSY... ECU CONTROLS...5 AUTO SHIFTER ASSY...5 ECU CONTROLS... BAR HOUSING COVER ASSY... FILTER REGULATOR... HARNESSES & HARDWARE...9 HARNESS ASSY-TORQUE CONV...9 HARNESSES & HARDWARE...0 HARNESS ASY-AUTO SHIFTER...0 INERTIA BRAKE ASSY... INPUT SHAFT & DRIVE GEAR... KITS & ASSEMBLIES... MAINSHAFT & SYNCHRO(AUX)...5 MAINSHAFT ASSY... MISCELLANEOUS... OIL LINES-INERTIA BRAKE...9 OIL PANS & OIL LINES...0 OIL PAN-LOW PROFILE...0 OIL PANS & OIL LINES... OIL PAN-LOW PROFILE/RT... OIL PANS & OIL LINES... OIL PAN-OFFSET... OIL PANS & OIL LINES... OIL PAN-STANDARD... RANGE CYLINDER...5 REVERSE IDLER... STATOR SUPPORT ASSY... TORQUE CONVERTER ASSY... Appendix...9

3 How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description. Replaced Part - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used

4 Group: AIR SYS-INERTIA BRAKE 9 0 Note: options are available for mounting Inertia Brake Hose Assy requirements differ. See parts listing for more information AIR SYS-INERTIA BRAKE X--0 PIPE PLUG /" 9 0 ELBOW /" HOSE ASSY " - ROTATED BOLT POSITION HOSE ASSY 0" - BOLT POSITION HOSE ASSY " - BOLT POSITION 5 ELBOW /" 5 CLAMP

5 Group: AIR SYS-RANGE AIR SYS-RANGE K-99 RANGE VALVE KIT A GASKET K-,K-99 9 PLUG 000 INSERT VALVE,05 5 X--500 LOCKWASHER 5/" X--5 SCREW 5/"-X" 0 ELBOW /" 5555 HOSE ASSY " HOSE ASSY " 0 0 ELBOW /" 5 ELBOW /" 5

6 Group: AUXILIARY DRIVE GEAR /9 Aux DG AUXILIARY DRIVE GEAR SNAP RING K-9,K-5,K-,K-0 0 SNAP RING RETAINER RTO ONLY K-0 SNAP RING K BEARING 5550,5550 K-9,K-5,K- BOX 5 BEARING RETAINER X--5 CAPSCREW /"-X" 5 -O- RING K-9,K-0,K- 5,K- 9 K-0 REPL KIT-DRIVE GEAR 005

7 Group: BAR HOUSING ASSY * * Spacer not applicable to all models refer to parts listing. BAR HOUSING ASSY K-5 SHIFT BAR HSG ASSY 59 HOUSING ONLY 0 GASKET 9 K-,K-5,S- 09 SPRING K-5,K-,K- 0,S- X--00 STEEL BALL /" GASKET K-,S- 9 SHIFT SENSOR SWITCH 55 K-,S- 9 ACTUATING SWITCH PIN S- X--9 CAPSCREW /"-X" 9 5 ROLL PIN 5 S- 0 K-90 SENSOR UPDATE KIT 5,K - X--0 PLUG K- NEUTRAL SWITCH KIT 0 9 ACTUATING SHAFT 0 K-,S- SWITCH 0 SPRING S YOKE BAR LOW/REVERSE S- 0 LOCKSCREW 5 S- YOKE LOW/REVERSE S- 59 YOKE BAR ST/ND S SHIFT YOKE 099 ST/ND S- 5 SHIFT BLOCK ST/ND S- 59 YOKE BAR RD/TH S- 0 SHIFT BLOCK 0 RD/TH S SHIFT YOKE 0 RD/TH S- SPACER USE FOR RTO,B-RATIO,ATE K-90 MODELS ONLY 999 S- SHIFT BAR HSG ASSY 59 COMPLETE

8 Group: CASE (AUX) * OEM supplied adjustable speedometer sensor OEM supplied non-adjustable speedometer sensor * * Note Items & / Magnetic Speedometer Openings: Use 9 "O" ring w/ OEM supplied adjustable speedometer sensor and 05 "O" ring w/ OEM supplied non-adjustable speedometer sensor or Eaton part #0 Plug CASE (AUX) K-5 OIL SEAL TOOL KIT K- OIL SEAL W/SLINGER "FOR MECHANICAL COVER" K-9,K-5,K- X-L- CAPSCREW /"-X-/" S-9 REAR BRG COVER ASSY 00,05,0009 EXTENDED,00,S - 55 S GASKET K-,K-,S-,S-9 LIFTING EYE 0 PLUG-MAGNETIC S-,S-9,S- 95,S-99,S O- RING USE W/0 PLUG OR OEM SUPPLIED NON-ADJUSTABLE SPEEDOMETER SENSOR NOT TO BE USED WITH 095 SEAL 095 SENSOR SEAL O-RING NOT REQUIRED S-,S-9 9 X-L-0 CAPSCREW /"-X-/" 9 X-L-05 CAPSCREW /"-X" 9 X-L- CAPSCREW /"-X" 0 X-L-0 CAPSCREW /"-X-/" 0 GASKET K- 0 REAR BEARING COVER 5 REAR HOUSING 5 GASKET K-,S-95,S- 99,S EXPANSION PLUG

9 Group: CASE (FRONT) CASE (FRONT) S-5 CASE ASSY 5 MAGNET S-5 X-- CAPSCREW /"-X/" 55 PTO COVER GASKET K-,K-,K-90 X--005 NUT X 000 5/"- X WASHER X 000,X X.0,X STUD,59 5/" X -/" 9 X--5 CAPSCREW /"-X/" NOT USED ON ATE MODELS PTO COVER 59,005 NOT USED ON ATE MODELS 050 GASKET 00 K- 50 GASKET K-,K-,K- 50,K-5 X--0 PIPE PLUG /" 00 PLUG 0 -/" MAGNETIC, O-RING INCLUDED X--0 PIPE PLUG X 0,X 0 /" MAGNETIC 00 STUD 59 X WASHER X 000,X X.0,X X--005 NUT X 000 5/"- 0 9 STUD DOWEL X--0 CAPSCREW /"-X-/" X-0-0 NO LONGER AVAILABLE /" PLAIN 00 PLUG 0 -/" MAGNETIC, O-RING INCLUDED X--00 PIPE PLUG X 00 S-5 S-5 9

10 0

11 Group: CONVERTER HOUSING ASSY CONVERTER HOUSING ASSY X--0 CAPSCREW /"-X-/" X-L- CAPSCREW /"-X-/" X-L- CAPSCREW /"-X-/" A-55 VALVE ASSY X--0 PIPE PLUG /" 5 GASKET K-,K-R,K-,K-5 5 PLATE 5 GASKET K-,K-R,K-,K-5 X--0 PIPE PLUG /" K- ELBOW KIT O- RING K-,K-5,K-,K-9,K-95 0 X-L-0 CAPSCREW /"-X/" 5 LIFTING EYE 90 DEG. K- ENG SPEED SENSOR KIT O- RING K-,K-5,K- 5 INSTRUCTION TAG 5 X--0 SCREW /"-0X" K-9 OIL PUMP KIT 00,0 X-C-0 CAPSCREW /"-X-/" 9 SEAL RING 5550 K-,K-50,K- 5,K O- RING K-,K-50,K- 5,K FILTER BOWL X--05 SCREW X 0 /"-X-/" X--0 CONICAL WASHER /" 50 OIL FILTER K-

12 0 -O- RING K-,K-,K NIPPLE A-5 RELIEF VALVE ASSY K-5,S O- RING K-,K-5,K-9 0 PLUG K-9 K- CONVERTER HOUSING 00,00 BOLT ACCESS KIT K-5 # CONVERTER HSG KIT 09 SNAP RING K-9 0 PUMP GEAR 9 X--00 NUT 5/"- 50 SEAL RING K-,K-,K- 9,K-50,K A-9 FILTER BYPASS VALVE ASSY A - 0 A - 9 K-R,K-5,S GASKET K-,K-,K PTO COVER 05 5 X-- CAPSCREW /"-X/" 0 5 ELBOW /"

13 Group: COUNTERSHAFT & BRGS(AUX) 0-/9 Aux CS COUNTERSHAFT & BRGS(AUX) 9 BEARING K-9,K-5,K-,S-95,S-99,S- 0 A- WELDED C/S 9 - D/G 9 COUNTERSHAFT ASSY 0 BEARING K-9,K- SNAP RING K-9,K-

14 Group: COUNTERSHAFT ASSY /9 CS/RT COUNTERSHAFT ASSY SNAP RING K-9,K-5,K-,K-0 BEARING K-9,K-5,K- K-9 CNTRSHFT-UPPER 00 K- CNTRSHFT-LOWER 00, 005, K-95 X--E KEY 5 5 ROLL PIN 00 KEY 9 05 ST GEAR-CNTRSHFT 99 ND GEAR-CNTRSHFT 9 9 OD GEAR-CNTRSHFT 99, PTO GEAR - LOWER 0 00 PTO GEAR - UPPER 055 DRIVE GEAR-CNTRSHFT 0, SNAP RING 0599 BEARING K-9,K-5,K- 005 RETAINER 95 ROLL PIN NO LONGER REQUIRED 5 X--005 CAPSCREW 5/"-X-/"

15 Group: ECU CONTROLS Sub-Group: AUTO SHIFTER ASSY 5 * * * Indicates connection for Auto Shifter Harness Assembly ECU CONTROLS AUTO SHIFTER ASSY K-9 AUTO SHIFTER KIT A - 55,K - 5 K-9R REMAN AUTOSHIFTER K - 00 KIT 5 9 -O- RING 90 GASKET 59 X-0-00 WASHER /" X--0 CAPSCREW /"-X-/" 5 YOKE X--00 NUT /" SHIFT SENSOR SWITCH 55 5

16 D N P D N P Group: ECU CONTROLS Sub-Group: BAR HOUSING COVER ASSY 9 Option A Option B SOFTWARE NO. 9 Option C SOFTWARE NO. Eaton Eaton Note: Three bracket options are available for mounting shift cable item ECU CONTROLS BAR HOUSING COVER ASSY.00 CEEMAT ECU P/N CHART X--90 CAPSCREW /"-X5" X-0-05 WASHER /" X--0 NUT /" SHIFT CONTROL LEVER 5/ POSITION 000 SHIFT CONTROL LEVER POSITION SHIFT INDICATOR PLATE 5 POSITION SHIFT INDICATOR PLATE POSITION SHIFT INDICATOR PLATE POSITION WASHER 5 5 WASHER X--05 NUT X BRACKET OPTION A - USE X--90 CAPSCREWS BRACKET OPTION C - USE X--90 CAPSCREWS BRACKET OPTION B - USE PCS 0005 AND X--0 CAPSCREWS W/THIS BRACKET CLAMP U- BOLT X--00 CAPSCREW /"-X-/" X-- CAPSCREW 9 /"-X-/" 5 0 GASKET 95 BREATHER 9 BUSHING X--05 PIPE PLUG

17 9 X--5 CAPSCREW /"-X-/"

18 Group: FILTER REGULATOR NSS NSS Not Sold Separately FILTER REGULATOR K-9 -O- RING/ELEMENT KIT FOR FILTER REGULATOR 5 0 ELBOW X--0 PIPE PLUG /" NPT 0 ELBOW /" 5 -O- RING K-0 9 A-5 FILTER REGULATOR - PSI K-0 ASSY 0 X--00 LOCKWASHER /" X--0 SCREW /"-0X-/"

19 NUTSIDE NUTSIDE Group: HARNESSES & HARDWARE Sub-Group: HARNESS ASSY-TORQUE CONV BYP 5 INT Latest Design HARNESSES & HARDWARE HARNESS ASSY-TORQUE CONV A-559 HARNESS ASSY 009 SPACER 9 K-0 BRACKET KIT 005,0 0 X-L- CAPSCREW /"-X-/" 5 CLAMP X--09 JAM NUT /"-0 X-0-05 WASHER /" K-0 BRACKET KIT 005,0 9

20 S S Group: HARNESSES & HARDWARE Sub-Group: HARNESS ASY-AUTO SHIFTER S 55 5 P P P P HARNESSES & HARDWARE HARNESS ASY-AUTO SHIFTER K-9 AUTO SHIFTER KIT A - 55,K - 0

21 Group: INERTIA BRAKE ASSY Angle Adapter Angled mounting option 0 PTO Gasket -Bolt PTO mounting option PTO Gasket -Bolt PTO mounting option 9 Adapter Plate -Bolt PTO mounting option 5 Note: Three mounting options are available for Inertia Brake See Parts Listing for more information INERTIA BRAKE ASSY K-90 INERTIA BRAKE KIT A - 00,A - X-L- CAPSCREW X L /"-X-/" 5 ELBOW /" WASHER K-5,K-,K- 90,K-90,K- 9,K-9,K-9,S- 5 X-- SCREW /"-X-/" X-- CAPSCREW /"-X" ELBOW 90 DEGREE K-,K-,K-,K- CONNECTOR STRAIGHT K-,K-,K- HOSE ASSY BOLT POSITION K-,K- 009 HOSE ASSY BOLT POSITION K HOSE ASSY ROTATED BOLT POSITION K- 9 ADAPTER PLATE BOLT POSITION GASKET 00 K GASKET K-,K-,K-90 0 ANGLE ADAPTER ROTATED BOLT POSITION X-L-0 CAPSCREW /"-X-/"

22 Group: INPUT SHAFT & DRIVE GEAR INPUT SHAFT & DRIVE GEAR 0 INPUT SHAFT OIL TUBE S-0 90 SNAP RING K-5,K-,K-0 50 BEARING K-9,K-5,K- SPACER 5 50 SNAP RING K-9,K-5,K-,K-0 99 DRIVE GEAR 09,05 PISTON RING K-9,K-50,K-990 PISTON RING K-9,K-50 9 S-0 INPUT SHAFT ASSY 95 K-9,K-5,K- 0 0 BUSHING K-9,S-0

23 KITS & ASSEMBLIES K-9 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K- GASKET KIT K-9,K-5,K- K- OIL SEAL W/SLINGER "FOR MECHANICAL COVER" K-9,K-5,K- K-9 BASIC REBUILD KIT ATE K-0 FILTER REGULATOR KIT K- OIL FILTER KIT K-990 K-5 AUTO-SHIFTER KIT K-R REMAN HYDRA VALVE K -,K - 05 KIT K- CONVERTER HOUSING 00,00 KIT K-90 STATOR SUPPORT KIT K-9 INPUT SHAFT KIT K-9R REMAN PWR SYNCHRO K - 09 B-RATIO-AT/ATS KIT K-9 CONVERTOR SEAL KIT K-90,K-9,K- 5,K-R,K- R K-0 OIL PAN RETRO KIT STANDARD K-9 KEY & WASHER KIT CONTAINS -SIDED KEY K-50 OIL PUMP KIT K- POWER SYNCO LUBE KIT K-5 # CONVERTER HSG KIT K-0 REPL KIT-DRIVE GEAR 005 B-RATIO K- ENG SPEED SENSOR KIT 59 K- BALL SWITCH KIT K- BOLT ROTATED LINE KIT K- BOLT OIL LINE KIT K- BOLT OIL LINE KIT K-R REMAN -D CNVTR KIT K - 0 K-R REMAN -C CNVTR KIT K - 0 K-5 SHIFT BAR HSG ASSY 59 HOUSING ONLY K-5 BASIC OVERHAUL KIT AT/ATS K- BASIC OVERHAUL KIT ATE K-R REMAN PWR SYNCHRO K - 0 A-RATIO-AT/ATS KIT K-0 -O- RING KIT-RANGE K-9,K-5,K- K-0 SMALL PARTS KIT K- CYLINDER KIT-RANGE K- THROTTLE SENSOR KIT K - 5 5" CABLE K-5 THROTTLE SENSOR KIT K " CABLE K- THROTTLE SENSOR KIT K - 0" CABLE K- SUMP TUBE RETURN KIT K - 0 K-9 OIL PUMP KIT 00,0 K-9 OIL PAN RETRO KIT LOW PROFILE K-95 OIL PAN RETRO KIT OFFSET K-9 COUNTERSHAFT REPL 00 KIT K-90 SENSOR UPDATE KIT 5,K - K-9 AUTO-SHIFTER HARNESS A - 55,K - KIT K-9 AUTO-SHIFTER HARNESS K - 9 VOLT KI K-9 AUTO SHIFTER KIT A - 55,K - 5 K-9R REMAN AUTOSHIFTER K - 00 KIT K-990 " CONV. REBUILD KIT K-5 OIL SEAL TOOL KIT K- COUNTERSHAFT REPL 00,, 005, KIT K-95 S-0 INPUT SHAFT ASSY 95 K-9,K-5,K- S- STATOR SUPPORT ASSY 9 K-90 S-5 CASE ASSY 5 S- SHIFT BAR HSG ASSY 59 COMPLETE S-05 CONVERTER HOUSING ASSY S- REAR BRG COVER ASSY 00 S-9 REAR BRG COVER ASSY 00,05,0009 EXTENDED

24 ,00,S - 55 S - 50 S-95 RANGE SECTION ASSY B-RATIO-ATE S-99 RANGE SECTION ASSY A-RATIO-ATE S-0 RANGE SECTION ASSY B-RATIO-AT/ATS S-9 OIL PAN COVER ASSY LOW PROFILE K-9 S-0 OIL PAN ASSY OFFSET K-95 S- MAINSHAFT ASSY 00,09

25 Group: MAINSHAFT & SYNCHRO(AUX) 5 Universal Joint Yoke MAINSHAFT & SYNCHRO(AUX) 9 SPRING K-9,K-5,K-,K-0 A- SYNCHRONIZER ASSY 09,09,A - HI RANGE SLIDING CLUTCH A-5 SYNCHRONIZER A - 9,A - 5 LO RANGE ASSEMBLY 5 90 MAINSHAFT 00 SPACER K-0 0 REDUCTION GEAR 55 0 WASHER K-0 50 BEARING K-9,K-5,K- 09 ROTOR 95 5 NUT 95 5

26 Group: MAINSHAFT ASSY * * 9 * * 0 5 * Sided Key Design Hex (-Sided) Key Design * Updating to -Sided Key is Recommended. When Updating to -Sided Key Replace all Washers to Match Key Design Always Use Matching Key and Washer Sets (See Appendix - Mainshaft Washers) MAINSHAFT ASSY 05 -SIDED KEY 000 K-9,K-0 K-9 KEY & WASHER KIT CONTAINS -SIDED KEY S- MAINSHAFT ASSY 00,09 50 ROLL PIN S- 50 SNAP RING 5 K-9,K-5,K-,K REVERSE GEAR- 0 MAINSHAFT 9 SPACER 5 K-0 00 WASHER.9-WHITE 5 K-9,K-0 00 WASHER.5-GREEN 5 OPTIONAL OR K-9,K USE ANY 5 WASHERS. USE WITH -SIDED KEY 00 WASHER.59-ORANGE 5 OPTIONAL OR K-9,K USE ANY 5 WASHERS. USE WITH -SIDED KEY 005 WASHER.-PURPLE 5 OPTIONAL OR 000 USE ANY 5 WASHERS. USE WITH -SIDED KEY 00 WASHER.9-YELLOW 5 OPTIONAL OR 000 USE ANY 5 WASHERS. USE WITH -SIDED KEY 00 WASHER.-BLACK 5 OPTIONAL OR 000 USE ANY 5 WASHERS. USE WITH -SIDED KEY 000 WASHER.-BLUE 5 K-9,K-0 SLIDING CLUTCH K-5,K LO GEAR-MAINSHAFT 0 0 ST GEAR-MAINSHAFT 9 9 ND GEAR-MAINSHAFT,00

27 OD GEAR-MAINSHAFT 9

28 MISCELLANEOUS 005 SHIFT DIAGRAM LABEL 5 POS REVERSE FORWARD 00 SHIFT DIAGRAM LABEL 5 POS REVERSE REARWARD 00 SHIFT DIAGRAM LABEL POS REVERSE FORWARD 00 SHIFT DIAGRAM LABEL POS REVERSE REARWARD 00 SHIFT DIAGRAM LABEL POS REVERSE FORWARD 0 SHIFT DIAGRAM LABEL POS REVERSE REARWARD 0 SILICONE LUBE OZ (.59 CC)-FLEET SIZE 0 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 05 SEALANT CC (SINGLE APPLICATION SIZE) K-,K-5,K-,K-90,K SILICONE LUBE CC (SINGLE APPLICATION SIZE) K-,K-0,K-

29 Group: OIL LINES-INERTIA BRAKE 9 0 Note: Options are available for mounting Inertia Brake Hose Assy Requirements differ. See parts listing for more information OIL LINES-INERTIA BRAKE 9 OIL RESTRICTOR K-,K-,K-,K ELBOW HOSE ASSY BOLT POSITION K-,K- 009 HOSE ASSY BOLT POSITION K HOSE ASSY ROTATED BOLT POSITION K- ELBOW 90 DEGREE K-,K-,K-,K- 9

30 Group: OIL PANS & OIL LINES Sub-Group: OIL PAN-LOW PROFILE Low/Oil OIL PANS & OIL LINES OIL PAN-LOW PROFILE 000 ELBOW SUMP RETURN TUBE LH 059 ELBOW 90 DEGREES 09 -O- RING PLUG 9 GASKET 0 X-C-500 CAPSCREW X-/" 0 PLUG 059 OIL TRANSFER TUBE MAGNET 059 OIL PAN 5 00 WASHER 00 DRAIN PLUG X-C-550 CAPSCREW 5 5/"-X" O- RING 0 CONNECTOR OIL FILL TUBE STANDARD 5500 DIPSTICK 5500 STANDARD 0595 OIL PAN GASKET 059 OIL COVER 55 X--0 CAPSCREW /"-X/" 5 00 CLAMP 5 X-0-05 WASHER /" 5 X-9-0 NUT /"- 0

31 Group: OIL PANS & OIL LINES Sub-Group: OIL PAN-LOW PROFILE/RT Low/Rt OIL PANS & OIL LINES OIL PAN-LOW PROFILE/RT 000 ELBOW SUMP RETURN TUBE RH PLUG 09 -O- RING PLUG 9 GASKET 0 X-C-500 CAPSCREW X-/" 0 PLUG 059 OIL TRANSFER TUBE MAGNET 059 OIL PAN 5 00 WASHER 00 DRAIN PLUG X-C-550 CAPSCREW 5 5/"-X" O- RING 0 CONNECTOR OIL FILL TUBE STANDARD 5500 DIPSTICK 5500 STANDARD 0595 OIL PAN GASKET 059 OIL COVER 55 X--0 CAPSCREW /"-X/" 5 00 CLAMP 5 X-0-05 WASHER /" 5 X-9-0 NUT /"-

32 Group: OIL PANS & OIL LINES Sub-Group: OIL PAN-OFFSET Special Application 0--9 OS/Oil OIL PANS & OIL LINES OIL PAN-OFFSET 000 ELBOW TUBE 59 CONNECTOR 09 -O- RING QUANTITY AS REQUIRED 5 0 COVER ELBOW 0 SIDE SLOPE TUBE 9 00 GASKET 00 OIL TRANSFER TUBE MAGNET 00 OIL PAN 5 00 WASHER 00 DRAIN PLUG X-C-550 CAPSCREW 5/"-X" O- RING 0 CONNECTOR X--50 CONICAL WASHER 0 5/" X-L-50 CAPSCREW 0 5/"-X-/" 09 -O- RING A-55 VALVE ASSY CAP 55 0 SEALING WASHER 5 X-L-50 CAPSCREW 5/"-X-/" GASKET 5 PLUG GASKET 0 00 ADAPTER

33

34 Group: OIL PANS & OIL LINES Sub-Group: OIL PAN-STANDARD OIL PANS & OIL LINES OIL PAN-STANDARD 000 ELBOW TUBE 59 CONNECTOR 09 -O- RING 9 GASKET 00 OIL TRANSFER TUBE MAGNET 00 OIL PAN 5 00 WASHER 00 DRAIN PLUG X-C-550 CAPSCREW 5/"-X" 0 CONNECTOR OIL FILL TUBE STANDARD 5500 DIPSTICK STANDARD 09 -O- RING A-55 VALVE ASSY CAP 55 X--0 CAPSCREW /"-X/" 5 00 CLAMP 5 X-0-05 WASHER /" 5 X-9-0 NUT /"-

35 Group: RANGE CYLINDER RANGE CYLINDER X-L-0 CAPSCREW /"-X-/" 990 CYLINDER COVER 9 GASKET K-,K-0,K- -O- RING K-0,K- 5 PISTON 5 K- X-L-0 CAPSCREW /"-X-/" X--00 NUT 5/"- 5 -O- RING K-0,K YOKE BAR 0 5 BUSHING A-5 5 -O- RING K-0,K- A-5 RANGE CYLINDER ASSY 5 K- GASKET K-,K-0,K- X--5 CAPSCREW /"-X-/" 5 0 SHIFT YOKE 0 BRACKET 5

36 Group: REVERSE IDLER 5 Latest Design /9 RI Old Design REVERSE IDLER X--00 NUT 5/"- WASHER K- 09 WASHER K-,S-5 BEARING 0500 K-9,K-5,K- 5 5 REVERSE IDLER GEAR 09 0 WASHER K- K- IDLER SHAFT REPL KIT PLUG 9 NO LONGER AVAILABLE 0 RETAINING RING K- X--00 CAPSCREW 5/"-X-/

37 Group: STATOR SUPPORT ASSY STATOR SUPPORT ASSY 9 SEAL RING K-9,K-50,K-990 S- STATOR SUPPORT ASSY 9 K-90 9 GASKET K-,K-9,K- 50,K-5,S- X--00 STEEL BALL /" 5 SPRING PLUG X-L- CAPSCREW /"-X-/" 0 -O- RING K-9 9 X--0 PIPE PLUG /" NPT

38 Group: TORQUE CONVERTER ASSY TORQUE CONVERTER ASSY 0 X--5 CAPSCREW /"-X" 0 PILOT -O- RING K-9,K-50,K SEAL RING K-9,K-50,K SNAP RING K-9,K K-R REMAN -D CNVTR KIT K K-R REMAN -C CNVTR KIT K - 0

39 Appendix Air Line Tubing Choosing nylon tubing for air lines Use the following chart to specify the Eaton Fuller nylon tube appropriate to your vehicle's air system. 5/" Air Line and Harness Combinations Line Type Line Color Order Part No. Length Supply + Port Red (S) + Black (P) ft Splitter + Deep Reduction Blue (SP) + Green (H/L) ft Supply + Splitter + Port Red(S)+Blue(SP)+ Black(P) 0 50 ft 5/" Air Lines Line Type Line Color Order Part No. Length Supply Red (S) ft Port Black (P) ft Splitter Blue (SP) ft Deep Reduction Green (H/L) ft Sheathing ft /" Air Lines Line Type Line Color Order Part No. Length Supply White 5 50 ft Port Black 0 50 ft Sheathing ft 050-/9 AL Chart 9

40 0

41

42 Copyright Eaton Corporation and Dana Limited, 00. Eaton and Dana hereby grant their customers, vendors, or distributors permission to freely copy, reproduce and/or distribute this document in printed format. It may be copied only in its entirety without any changes or modifications. THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE, AND THIS NOTICE MUST REMAIN ON ALL COPIES. For spec ing or service assistance, call -00--HELP (5) hours a day, days a week (Mexico ), for more time on the road. Or visit our web site at 00 Eaton Corporation All rights reserved. Roadranger: Eaton, Dana and other trusted partners providing the best products and services in the industry, ensuring more time on the road. Eaton Corporation Truck Components Operations P.O. Box 0 Kalamazoo, MI 900 U.S.A.

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