Eaton Fuller Heavy Duty Transmissions Illustrated Parts List RT-11109A-AT Jun 2005

Transcription

1 Eaton Fuller Heavy Duty Transmissions Illustrated Parts List RT-11109A-AT Jun 2005 For the most current information, visit the Roadranger web site at

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3 Contents How To Use The Illustrated Parts List... Locating Transmission Tag and Identifying Model Designation... 5 Using Model Designation or Nomenclature... 5 AUXILIARY DRIVE GEAR... 6 BAR HOUSING ASSY... 7 CASE (AUX)... 9 CASE (FRONT)...11 CONVERTER HOUSING ASSY...13 COUNTERSHAFT & BRGS(AUX)...15 COUNTERSHAFT ASSY...16 ECU CONTROLS...17 AUTO SHIFTER ASSY...17 ECU CONTROLS...18 BAR HOUSING COVER ASSY...18 FILTER REGULATOR...19 FRONT SECTION MISC...20 OIL LINES-POWER SYNCHRO...20 HARNESSES & HARDWARE...21 HARNESS ASSY-TORQUE CONV...21 HARNESSES & HARDWARE...22 HARNESS ASY-AUTO SHIFTER...22 INPUT SHAFT & DRIVE GEAR...23 KITS & ASSEMBLIES...2 MAINSHAFT & SYNCHRO(AUX)...26 MAINSHAFT ASSY...27 MISCELLANEOUS...29 OIL PANS & OIL LINES...30 OIL PAN-LOW PROFILE...30 OIL PANS & OIL LINES...32 OIL PAN-LOW PROFILE/RT...32 OIL PANS & OIL LINES...3 OIL PAN-OFFSET...3 OIL PANS & OIL LINES...36 OIL PAN-STANDARD...36 POWER SYNCHRONIZER...38 RANGE CYLINDER...39 REVERSE IDLER...0 STATOR SUPPORT ASSY...1 TORQUE CONVERTER ASSY...2 VALVES...3 AIR SYS-POWER SYNCHRO...3 VALVES... AIR SYS-RANGE... Appendix...5 3

4 How To Use The Illustrated Parts List Using Model Designation or Nomenclature This information provides a guideline to assist you in indentifying the transmission designation assigned to a transmission model - information vital to identifying and ordering parts. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description. Replaced Part - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used

5 Locating Transmission Tag and Identifying Model Designation Transmission model designation, and other transmission information, are stamped on the transmission tag. To identify the transmission model designation (nomenclature), locate the tag on the transmission and then locate the model designation number as shown. Using Model Designation or Nomenclature The model designation or nomenclature assigned to a transmission model provides information concerning transmission torque capacity, forward speeds, ratio set, shift bar housing and other provisions and options. Use the following guidelines to identify your transmission model designation. This information is useful when ordering parts. Every effort has been made to ensure the accuracy of this publication. However, Eaton Corporation makes no expressed or implied warranty or representation based on the information contained in this publication. Any errors or omissions may be reported to Eaton Roadranger Parts Marketing, Eaton Corporation, P.O. Box 013, Kalamazoo, MI Copyright Eaton Corporation, 2005 All rights reserved. 5

6 Group: AUXILIARY DRIVE GEAR /92 Aux DG AUXILIARY DRIVE GEAR SNAP RING 2 K-2289,K-2290,K-2775,K-2776,K-2777,K- 2778,K-2829,K SNAP RING RETAINER 1 RTO ONLY K SNAP RING 1 K-2829,K BEARING K-2289,K-2290,K-2775,K-2776,K-2777,K BEARING RETAINER 1 6 X-8-65 CAPSCREW X /8"-16X1" K O- RING 2 K-2289,K-2290,K-2630,K-263,K-2775,K- 2776,K-2777,K K-263 NO LONGER AVAILABLE

7 Group: BAR HOUSING ASSY * * Spacer not applicable to all models - refer to parts listing. BAR HOUSING ASSY 1 K-275 SHIFT BAR HSG ASSY HOUSING ONLY GASKET K-2172,K-275,S SPRING 3 K-2830,K-2903,K-2905,S-1876 X STEEL BALL 3 1/2" A-5732,K-2830,S GASKET 2 K-2633,S SHIFT SENSOR SWITCH K-2633,S ACTUATING SWITCH PIN S X CAPSCREW 3 3/8"-16X1" ROLL PIN S K-2980 SENSOR UPDATE KIT 22567,K X PLUG 1 S K-3271 NEUTRAL SWITCH KIT ACTUATING SHAFT SWITCH K-3271,S SPRING 1 S YOKE BAR 1 LOW/REVERSE S LOCKSCREW 5 S YOKE 1 LOW/REVERSE S YOKE BAR 1 1ST/2ND S SHIFT YOKE ST/2ND S SHIFT BLOCK 1 1ST/2ND S YOKE BAR 1 3RD/TH S SHIFT BLOCK RD/TH S SHIFT YOKE RD/TH S SPACER 1 USE FOR RTO,B-RATIO,ATE MODELS K-2980 ONLY 999 S-1876 SHIFT BAR HSG ASSY COMPLETE 999 7

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9 Group: CASE (AUX) 8 7 * OEM supplied adjustable speedometer sensor OEM supplied non-adjustable speedometer sensor * Note Items 7 & 8 / Magnetic Speedometer Openings: Use "O" ring w/ OEM supplied adjustable speedometer sensor and "O" ring w/ OEM supplied non-adjustable speedometer sensor or Eaton part #2022 Plug CASE (AUX) 1 K-3651 OIL SEAL TOOL KIT 1 2 K-2262 OIL SEAL W/SLINGER K-2289,K-2290,K-2775,K-2776,K-2777,K X-8L-611 CAPSCREW 5 3/8"-16X3-1/" S-2113 REAR BRG COVER ASSY LIFTING EYE GASKET 1 K-2172,K-2262,S-2113,S-2119,S PLUG-MAGNETIC 2 S-2113,S-2119,S-2178,S-2181,S-2183 S-2185,S-2187,S O- RING 2 USE W/2022 PLUG OR OEM SUPPLIED NON-ADJUSTABLE SPEEDOMETER SENSOR NOT TO BE USED WITH SEAL SEAL 2 O-RING NOT REQUIRED S-2113,S-2119,S PLUG-MECHANICAL S-2113,S-2119,S-2178,S-2181,S-2183 S-2187,S O- RING 1 S-2113,S-2119,S-2178,S-2181,S-2183 S-2187,S BUSHING 1 S-2113,S-2119,S X-8L-602 CAPSCREW 3/8"-16X1-1/2" REAR BEARING COVER GASKET 1 K

10 REAR HOUSING GASKET 1 K-2172,S-2181,S-2183,S-2185,S-2187 S X-8L-61 CAPSCREW 1 3/8"-16X2" 17 X CAPSCREW 2 3/8"-16X2-1/2" 17 X-8L-605 CAPSCREW 1 3/8"-16X3" 17 X-8L-602 CAPSCREW 1 3/8"-16X1-1/2" COLLAR 1 K-2172,K-2262,S-2113,S-2119,S GASKET 1 K-2172,K-2262,S-2113,S-2119,S X CAPSCREW 1 3/8"-16X3-1/" 10

11 Group: CASE (FRONT) CASE (FRONT) 1 S-1785 CASE ASSY MAGNET 3 S X CAPSCREW 6 3/8"-16X3/" 1575 PTO COVER GASKET K-2172,K-2388,K X NUT X /8"-18 K-250,K X WASHER X ,X ,X X STUD 1632, /8" X 2-3/16" 9 X CAPSCREW 8 7/16"-1X7/8" NOT USED ON ATE MODELS PTO COVER 16596, NOT USED ON ATE MODELS GASKET K GASKET 1 K-2172,K-2388,K-250,K X PIPE PLUG 1 1/2" K X PIPE PLUG X ,X /" MAGNETIC PLUG /16" MAGNETIC, O-RING INCLUDED S STUD X WASHER X ,X ,X X X NUT X /8"-18 K-250,K STUD DOWEL 2 22 X CAPSCREW 1/2"-13X1-1/" 23 X NO LONGER AVAILABLE 1/2" PLAIN 2 X PIPE PLUG X

12 PLUG /16" MAGNETIC, O-RING INCLUDED S

13 Group: CONVERTER HOUSING ASSY CONVERTER HOUSING ASSY 1 X CAPSCREW 2 3/8"-16X2-3/" 1 X-8L-681 CAPSCREW 2 3/8"-16X2-3/" 1 X-8L-672 CAPSCREW 6 3/8"-16X3-1/" 2 A-5587 VALVE ASSY 1 3 X PIPE PLUG 1/8" GASKET 1 K-2172,K-2387R,K- 2388,K PLATE GASKET 1 K-2172,K-2387R,K- 2388,K X PIPE PLUG X /2" K K-3226 ELBOW KIT O- RING 1 K-2388,K-2625,K-2877,K-291,K X-8L-601 CAPSCREW 2 3/8"-16X3/" LIFTING EYE 2 90 DEG. 12 K-2632 ENG SPEED SENSOR KIT O- RING 1 K-2388,K-2625,K INSTRUCTION TAG 3 15 X SCREW 3 3/"-10X1" 16 K-2911 OIL PUMP KIT 30077, X-8C-60 CAPSCREW 2 3/8"-16X1-1/" K-250,K SEAL RING K-2388,K-250,K-2625,K O- RING 1 K-2388,K-250,K-2625,K FILTER BOWL 1 13

14 21 X SCREW X /8"-16X1-1/" K X CONICAL WASHER 3 3/8" K OIL FILTER 1 K O- RING 1 K-231,K-2388,K NIPPLE 1 26 A-5732 RELIEF VALVE ASSY 1 K-2625,S O- RING 1 K-2388,K-2625,K PLUG 1 K K-2625 #1 CONVERTER HSG KIT 1 6 K-2388 CONVERTER HOUSING KIT , BOLT ACCESS SNAP RING 1 K PUMP GEAR 1 9 X NUT 1 5/8"-18 K-250,K SEAL RING 1 K-2172,K-2388,K-2398,K-250,K A-7119 FILTER BYPASS VALVE ASSY A A K-2387R,K-2625,S GASKET K-2172,K-2388,K PTO COVER X CAPSCREW 6 3/8"-16X3/" ELBOW 2 1/8" 1

15 Group: COUNTERSHAFT & BRGS(AUX) /92 Aux CS COUNTERSHAFT & BRGS(AUX) BEARING 2 K-2289,K-2290,K-2775,K-2776,K-2777,K- 2778,S-2181,S-2183,S-2185,S-2187 S A-5558 NO LONGER AVAILABLE 2 C/S D/G BEARING 2 K-2775,K SNAP RING 2 K-2290,K-2775,K-2777,K-2778,K

16 Group: COUNTERSHAFT ASSY /92 CS/RT COUNTERSHAFT ASSY SNAP RING 2 K-2289,K-2290,K-2775,K-2776,K-2777,K- 2778,K-2829,K BEARING 2 K-2289,K-2290,K-2775,K-2776,K K-2935 CNTRSHFT-LOWER 2080, K-293 CNTRSHFT-UPPER X-6-E KEY ROLL PIN KEY ST GEAR-CNTRSHFT ND GEAR-CNTRSHFT RD GEAR-CNTRSHFT 1920,1923, , PTO GEAR - LOWER PTO GEAR - UPPER DRIVE GEAR-CNTRSHFT 19631,19633,2081 2, SNAP RING BEARING K-2289,K-2290,K-2775,K-2776,K-2777,K RETAINER ROLL PIN NO LONGER REQUIRED 15 X CAPSCREW 2 5/8"-18X1-3/" 16

17 Group: ECU CONTROLS Sub-Group: AUTO SHIFTER ASSY 6 5 * * ECU CONTROLS * Indicates connection for Auto Shifter Harness Assembly AUTO SHIFTER ASSY 2 K-2983 AUTO SHIFTER KIT A ,K K-2983R REMAN AUTOSHIFTER KIT K O- RING 1 K-2633,K GASKET K-2172,K-2385,K-2633,K-2983,S X WASHER 3/8" 28 X CAPSCREW 3/8"-16X1-1/2" YOKE 6 X NUT 7/16" SHIFT SENSOR SWITCH K-2633,S

18 ECU CONTROLS BAR HOUSING COVER ASSY CEEMAT ECU P/N CHART GASKET 1 K-2172,K-2385,K-2633,K-275,K-2980,K- 2981,K-2982,K-2983,S BREATHER BUSHING 1 X PIPE PLUG 1 X CAPSCREW 2 3/8"-16X-1/" 1 X CAPSCREW 3 3/8"-16X5" 2 X WASHER 2 3/8" K-2906,K-2980,K-2981,K-2982,K-2983,K- 2983R,K X-1-60 NUT 1 3/8" SHIFT CONTROL LEVER 1 5/6 POSITION SHIFT CONTROL LEVER 1 7 POSITION SHIFT INDICATOR PLATE 1 5 POSITION SHIFT INDICATOR PLATE 1 6 POSITION SHIFT INDICATOR PLATE 1 7 POSITION WASHER 15 K-2385,K-2633,K-2906,K-2980,K-2981,K- 2982,K-2983,S WASHER 1 8 X-1-05 NUT X K BRACKET 1 OPTION A - USE X CAPSCREWS BRACKET 1 OPTION C - USE X CAPSCREWS BRACKET 1 OPTION B - USE 2 PCS AND X CAPSCREWS W/THIS BRACKET CLAMP 1 K U- BOLT 1 K X CAPSCREW 1 3/8"-16X-1/8" 13 X-8-67 CAPSCREW 9 3/8"-16X-3/" 18

19 Group: FILTER REGULATOR NSS NSS Ð Not Sold Separately FILTER REGULATOR 2 K O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR ELBOW 1 6 X PIPE PLUG 2 1/8" NPT A ELBOW 1 1/8" O- RING 2 K A-5373 FILTER REGULATOR ASSY PSI K X-3-00 LOCKWASHER 2 1/" 11 X-8-0 SCREW 2 1/"-20X2-1/" 19

20 Group: FRONT SECTION MISC. Sub-Group: OIL LINES-POWER SYNCHRO FRONT SECTION MISC. OIL LINES-POWER SYNCHRO HOSE ASSY 1 K-2621,K CONNECTOR 1 STRAIGHT K-2621,K-262,K ELBOW 1 90 DEGREE K-2621,K-262,K-263,K OIL RESTRICTOR 1 K-2621,K-262,K-263,K CLAMP 1 20

21 Group: HARNESSES & HARDWARE Sub-Group: HARNESS ASSY-TORQUE CONV 7 12 BYP NUTSIDE INT NUTSIDE Latest Design HARNESSES & HARDWARE HARNESS ASSY-TORQUE CONV 7 A-5519 HARNESS ASSY SPACER 2 9 K-3201 BRACKET KIT , X-8L-681 CAPSCREW 2 3/8"-16X2-3/" CLAMP 2 12 X JAM NUT 2 1/2" X WASHER 1 3/8" K-2906,K-2980,K-2981,K-2982,K-2983,K- 2983R,K K-3201 BRACKET KIT ,

22 Group: HARNESSES & HARDWARE Sub-Group: HARNESS ASY-AUTO SHIFTER S3 S P S2 P3 P1 P HARNESSES & HARDWARE HARNESS ASY-AUTO SHIFTER K-2981 AUTO SHIFTER KIT A ,K

23 Group: INPUT SHAFT & DRIVE GEAR INPUT SHAFT & DRIVE GEAR INPUT SHAFT OIL TUBE 1 S SNAP RING 1 K-2775,K-2776,K-2777,K BEARING 1 K-2289,K-2290,K-2775,K-2776,K-2777,K SPACER SNAP RING 1 K-2289,K-2290,K-2775,K-2776,K-2777,K- 2778,K-2829,K DRIVE GEAR PISTON RING 2 K-2398,K-250,K PISTON RING 3 K-2398,K S-1670 INPUT SHAFT ASSY K-2391,K-2775,K-2776,K BUSHING 1 K-2289,K-2290,K-2778,S

24 KITS & ASSEMBLIES K-2625 #1 CONVERTER HSG KIT 1 K " CONV. REBUILD KIT 1 K BOLT OIL LINE KIT 1 K BOLT ROTATED LINE KIT 1 K-26 8 BOLT OIL LINE KIT 1 K-2983 AUTO SHIFTER KIT A ,K K-2981 AUTO-SHIFTER HARNESS KI A ,K K-2982 AUTO-SHIFTER HARNESS KIT K VOLT K-2385 AUTO-SHIFTER KIT 1 K-2633 BALL SWITCH KIT 1 K-2776 BASIC OVERHAUL KIT 1 ATE K-2777 BASIC OVERHAUL KIT 1 ATR K-2775 BASIC OVERHAUL KIT 1 AT/ATS K-2289 BASIC REBUILD KIT 1 ATE K-2290 BASIC REBUILD KIT 1 ATR K-2778 BASIC REBUILD KIT 1 AT/ATS K-2757 BRACKET KIT 1 S-1785 CASE ASSY S-2015 CONVERTER HOUSING ASSY 1 K-2388 CONVERTER HOUSING KIT , K-2398 CONVERTOR SEAL KIT 1 K-2390,K-2391,K-2625,K-266R,K-267R K-2935 COUNTERSHAFT REPL KIT 2080, K-293 COUNTERSHAFT REPL KIT K-2831 CYLINDER KIT-RANGE 1 K-2632 ENG SPEED SENSOR KIT K-2301 FILTER REGULATOR KIT 1 K-2172 GASKET KIT 1 K-2289,K-2290,K-2775,K-2776,K-2777,K S-1670 INPUT SHAFT ASSY K-2391,K-2775,K-2776,K-2777 K-2391 INPUT SHAFT KIT 1 K-239 KEY & WASHER KIT 1 CONTAINS 3-SIDED KEY S-2688 MAINSHAFT ASSY 3030, K-263 NO LONGER AVAILABLE A-RATIO S-2189 NO LONGER AVAILABLE 1 B-RATIO/ATR S-2187 NO LONGER AVAILABLE 1 A-RATIO/ATR S-2178 NO LONGER AVAILABLE ATR K O- RING KIT-RANGE 1 K-2289,K-2290,K-2775,K-2776,K-2777,K K O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR K-231 OIL FILTER KIT 1 K-2990 S-2370 OIL PAN ASSY 1 OFFSET K-2915 S-2369 OIL PAN COVER ASSY 1 LOW PROFILE K-291 K-2915 OIL PAN RETRO KIT 1 OFFSET K-203 OIL PAN RETRO KIT 1 STANDARD K-291 OIL PAN RETRO KIT 1 LOW PROFILE K-2911 OIL PUMP KIT 30077, K-250 OIL PUMP KIT 1 K-3651 OIL SEAL TOOL KIT 1 K-2262 OIL SEAL W/SLINGER K-2289,K-2290,K-2775,K-2776,K-2777,K K-2621 POWER SYNCO LUBE KIT 1 S-2181 RANGE SECTION ASSY 1 A-RATIO/AT-ATS S-2183 RANGE SECTION ASSY 1 B-RATIO/AT-ATS S-2185 RANGE SECTION ASSY 1 B-RATIO/ATE S-2113 REAR BRG COVER ASSY AT-ATS S-2119 REAR BRG COVER ASSY 2008,2205,302009,302031,S S ATE 2

25 K-267R REMAN 16-C CNVTR KIT K K-266R REMAN 16-D CNVTR KIT K K-2983R REMAN AUTOSHIFTER KIT K K-2387R REMAN HYDRA VALVE KIT K ,K K-200R REMAN PWR SYNCHRO KIT K B-RATIO-ATR K-2397R REMAN PWR SYNCHRO KIT K A-RATIO-ATR K-2392R REMAN PWR SYNCHRO KIT K B-RATIO-AT/ATS K-2781R REMAN PWR SYNCHRO KIT K A-RATIO-AT/ATS K-2630 REPL KIT-DRIVE GEAR B-RATIO K-2980 SENSOR UPDATE KIT 22567,K K-275 SHIFT BAR HSG ASSY HOUSING ONLY S-1876 SHIFT BAR HSG ASSY COMPLETE K-2829 SMALL PARTS KIT 1 ATR K-2830 SMALL PARTS KIT 1 AT/ATS/ATE S-1676 STATOR SUPPORT ASSY K-2390 K-2390 STATOR SUPPORT KIT 1 K-2877 SUMP TUBE RETURN KIT K K-2875 THROTTLE SENSOR KIT K " CABLE K-287 THROTTLE SENSOR KIT K " CABLE K-2876 THROTTLE SENSOR KIT K " CABLE 25

26 Group: MAINSHAFT & SYNCHRO(AUX) Universal Joint Yoke MAINSHAFT & SYNCHRO(AUX) SPRING 3 K-2289,K-2290,K-2775,K-2776,K-2777,K- 2778,K-2829,K A-7331 SYNCHRONIZER ASSY 30396,30397,A - 1 HI RANGE SLIDING CLUTCH 1 A-725 SYNCHRONIZER ASSEMBLY A - 937,A LO RANGE MAINSHAFT SPACER REDUCTION GEAR WASHER 1 K BEARING 1 K-2289,K-2775,K-2776,K SPACER NUT S-2185,S

27 Group: MAINSHAFT ASSY 8 * * * * * Sided Key Design Hex (6-Sided) Key Design * Updating to 3-Sided Key is Recommended. When Updating to 3-Sided Key Replace all Washers to Match Key Design Always Use Matching Key and Washer Sets (See Appendix - Mainshaft Washers) MAINSHAFT ASSY SIDED KEY K-239,K K-239 KEY & WASHER KIT 1 CONTAINS 3-SIDED KEY 2 S-2688 MAINSHAFT ASSY 3030, ROLL PIN 1 S SNAP RING 5 K-2289,K-2290,K-2775,K-2776,K-2777,K- 2778,K-2829,K REVERSE GEAR-MAINSHAFT SPACER 5 K-2829,K WASHER.2-BLUE 5 K-239,K-2829,K WASHER.29-WHITE 5 K-239,K-2829,K WASHER.25-GREEN 5 OPTIONAL OR K-239,K-2829,K USE ANY 5 WASHERS. USE WITH 3-SIDED KEY WASHER.259-ORANGE 5 OPTIONAL OR K-239,K-2829,K USE ANY 5 WASHERS. USE WITH 3-SIDED KEY WASHER.26-PURPLE 5 OPTIONAL OR USE ANY 5 WASHERS. USE WITH 3-SIDED KEY WASHER.269-YELLOW 5 OPTIONAL OR USE ANY 5 WASHERS. USE WITH 3-SIDED KEY WASHER.27-BLACK 5 OPTIONAL OR USE ANY 5 WASHERS. USE WITH 3-SIDED KEY SLIDING CLUTCH 3 K-2775,K-2776,K

28 LO GEAR-MAINSHAFT ST GEAR-MAINSHAFT ND GEAR-MAINSHAFT RD GEAR-MAINSHAFT

29 MISCELLANEOUS 7120 ADHESIVE SEALANT CC (SINGLE APPLICATION SIZE) SEALANT 1 2 CC (SINGLE APPLICATION SIZE) K-231,K-2775,K-2776,K-2777,K-2980,K SHIFT DIAGRAM LABEL 1 6 POS REVERSE FORWARD SHIFT DIAGRAM LABEL 1 7 POS REVERSE REARWARD SHIFT DIAGRAM LABEL 1 5 POS REVERSE FORWARD SHIFT DIAGRAM LABEL 1 6 POS REVERSE REARWARD SHIFT DIAGRAM LABEL 1 7 POS REVERSE FORWARD SHIFT DIAGRAM LABEL 1 5 POS REVERSE REARWARD SILICONE LUBE 1 CC (SINGLE APPLICATION SIZE) K-231,K-2802,K SILICONE LUBE 1 8 OZ ( CC)-FLEET SIZE 29

30 Group: OIL PANS & OIL LINES Sub-Group: OIL PAN-LOW PROFILE Low/Oil OIL PANS & OIL LINES OIL PAN-LOW PROFILE ELBOW K SUMP RETURN TUBE LH 1 K ELBOW 90 DEGREES 1 K O- RING K-2388,K-2625,K-2877,K-291,K PLUG 2 K-291,K GASKET 1 K-2172,K-231,K-2388,K-203,K-2625,K X-8C-500 CAPSCREW 2 18X1-1/" K PLUG 1 K OIL TRANSFER TUBE 1 K MAGNET 2 S OIL PAN 1 K WASHER DRAIN PLUG 1 38 X-8C-550 CAPSCREW 53 5/16"-18X1" K-203,K O- RING 1 K-2388,K-2625,K CONNECTOR OIL FILL TUBE 1 STANDARD DIPSTICK STANDARD OIL PAN GASKET 1 S OIL COVER 1 55 X CAPSCREW 1 3/8"-16X3/" 30

31 CLAMP 1 K-287,K-2875,K X WASHER 1 3/8" K-2906,K-2980,K-2981,K-2982,K-2983,K- 2983R,K X-9-60 NUT 1 3/8"-16 31

32 Group: OIL PANS & OIL LINES Sub-Group: OIL PAN-LOW PROFILE/RT Low/Rt OIL PANS & OIL LINES OIL PAN-LOW PROFILE/RT ELBOW K SUMP RETURN TUBE RH PLUG 1 K-291,K O- RING K-2388,K-2625,K-2877,K-291,K PLUG 2 K-291,K GASKET 1 K-2172,K-231,K-2388,K-203,K-2625,K X-8C-500 CAPSCREW 2 18X1-1/" K PLUG 1 K OIL TRANSFER TUBE 1 K MAGNET 2 S OIL PAN 1 K WASHER DRAIN PLUG 1 38 X-8C-550 CAPSCREW 53 5/16"-18X1" K-203,K O- RING 1 K-2388,K-2625,K CONNECTOR OIL FILL TUBE 1 STANDARD DIPSTICK STANDARD OIL PAN GASKET 1 S OIL COVER 1 55 X CAPSCREW 1 3/8"-16X3/" 32

33 CLAMP 1 K-287,K-2875,K X WASHER 1 3/8" K-2906,K-2980,K-2981,K-2982,K-2983,K- 2983R,K X-9-60 NUT 1 3/8"-16 33

34 Group: OIL PANS & OIL LINES Sub-Group: OIL PAN-OFFSET Special Application OS/Oil 1 OIL PANS & OIL LINES OIL PAN-OFFSET ELBOW K TUBE K CONNECTOR 1 K O- RING 1 QUANTITY AS REQUIRED K-2388,K-2625,K-2877,K-291,K COVER ELBOW SIDE SLOPE TUBE GASKET 1 K OIL TRANSFER TUBE 1 K MAGNET 1 S OIL PAN WASHER DRAIN PLUG 1 38 X-8C-550 CAPSCREW 22 5/16"-18X1" K-203,K O- RING K-2388,K-2625,K-2877,K-291,K CONNECTOR 1 1 X CONICAL WASHER 20 5/16" K X-8L-50 CAPSCREW 20 5/16"-18X1-7/8" O- RING 1 K-2388,K-2625,K-291 A-575 VALVE ASSY 1 K CAP SEALING WASHER 2 K

35 56 X-8L-50 CAPSCREW 2 5/16"-18X1-7/8" GASKET 1 K PLUG 3 K-291,K GASKET 1 S ADAPTER 1 K

36 Group: OIL PANS & OIL LINES Sub-Group: OIL PAN-STANDARD OIL PANS & OIL LINES OIL PAN-STANDARD ELBOW K TUBE K CONNECTOR 1 K O- RING 2 K-2388,K-2625,K-2877,K-291,K GASKET 1 K-2172,K-231,K-2388,K-203,K-2625,K OIL TRANSFER TUBE 1 K MAGNET 1 S OIL PAN WASHER DRAIN PLUG 1 38 X-8C-550 CAPSCREW 22 5/16"-18X1" K-203,K CONNECTOR OIL FILL TUBE 1 STANDARD DIPSTICK STANDARD O- RING 1 K-2388,K-2625,K-291 A-575 VALVE ASSY 1 K CAP 1 55 X CAPSCREW 1 3/8"-16X3/" CLAMP 1 K-287,K-2875,K X WASHER 1 3/8" K-2906,K-2980,K-2981,K-2982,K-2983,K- 36

37 2983R,K X-9-60 NUT 1 3/8"-16 37

38 Group: POWER SYNCHRONIZER POWER SYNCHRONIZER 30 K-2781R REMAN PWR SYNCHRO KIT K GASKET 1 K-2172,K-2392R,K- 2397R,K-200R,K- 2781R ROLL PIN 2 33 X WASHER 2 9/32" 3 X-8-13 CAPSCREW 2 1/"-20X1-1/2" 35 X-8L-636 CAPSCREW 7 3/8"-16X3-3/" 36 X-8L-621 CAPSCREW 1 3/8"-16X5" 38

39 Group: RANGE CYLINDER RANGE CYLINDER 1 X-8L-60 CAPSCREW 3/8"-16X1-1/" CYLINDER COVER GASKET 1 K-2172,K-2802,K O- RING 1 K-2802,K PISTON K X-8L-60 CAPSCREW 3/8"-16X1-1/" 7 X NUT 1 5/8"-18 K-2802,K O- RING 1 K-2802,K YOKE BAR BUSHING 1 A O- RING 1 K-2802,K A-5371 RANGE CYLINDER ASSY K GASKET 1 K-2172,K-2802,K X CAPSCREW 2 1/2"-13X2-3/8" SHIFT YOKE BRACKET 1 39

40 Group: REVERSE IDLER Latest Design /92 RI Old Design REVERSE IDLER 1 X NUT 2 5/8" IDLER PLATE 2 K WASHER K-3217,S BEARING K-1866,K REVERSE IDLER GEAR WASHER 2 K K-3217 IDLER SHAFT REPL KIT PLUG NO LONGER AVAILABLE RETAINING RING 2 K X CAPSCREW 2 5/8"-18X1-1/ K

41 Group: STATOR SUPPORT ASSY STATOR SUPPORT ASSY SEAL RING 1 K-2398,K S-1676 STATOR SUPPORT ASSY K GASKET 1 K-2172,K-2391,K-250,K-2625,S-1676 X STEEL BALL 1 7/16" SPRING PLUG 1 7 X-8L-616 CAPSCREW 6 3/8"-16X2-3/" O- RING 1 K X PIPE PLUG 1 1/8" NPT A

42 Group: TORQUE CONVERTER ASSY TORQUE CONVERTER ASSY 30 X-8-65 CAPSCREW 8 3/8"-16X1" PILOT O- RING 1 K-2398,K SEAL RING 2 K-2398,K SNAP RING 1 K K-267R REMAN 16-C CNVTR KIT K K-266R REMAN 16-D CNVTR KIT K

43 Group: VALVES Sub-Group: AIR SYS-POWER SYNCHRO VALVES AIR SYS-POWER SYNCHRO ELBOW 2 1/8" HOSE ASSY 1 27" HOSE ASSY /2" HOSE CLAMP ELBOW 2 1/8" 3

44 Group: VALVES Sub-Group: AIR SYS-RANGE VALVES AIR SYS-RANGE 1 K-2979 RANGE VALVE KIT A GASKET 1 K-2172,K PLUG INSERT VALVE 2261, X LOCKWASHER 5/16" 6 X-8-56 SCREW 5/16"-18X2" ELBOW 2 1/8" HOSE ASSY 1 17" HOSE ASSY 1 18" ELBOW 1 1/8" ELBOW 1 1/8"

45 Appendix Air Line Tubing Choosing nylon tubing for air lines Use the following chart to specify the Eaton Fuller nylon tube appropriate to your vehicle's air system. 5/32" Air Line and Harness Combinations Line Type Line Color Order Part No# Length Supply + Port Red (S) + Black (P) ft Splitter + Deep Reduction Blue (SP) + Green (H/L) ft Supply + Splitter + Port Red(S)+Blue(SP)+ Black(P) ft 5/32" Air Lines Line Type Line Color Order Part No# Length Supply Red (S) ft Port Black (P) ft Splitter Blue (SP) ft Deep Reduction Green (H/L) ft Sheathing ft 1/8" Air Lines Line Type Line Color Order Part No# Length Supply White ft Port Black ft Sheathing ft /92 AL Chart 5

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48 Copyright Eaton and Dana Corporation, EATON AND DANA CORPORATION hereby grants its customers, vendors, or distributors permission to freely copy, reproduce and/or distribute this document in printed format. THIS INFORMATION IS NOT INTENDED FOR SALE OR RE- SALE, AND THIS NOTICE MUST REMAIN ON ALL COPIES. The Roadranger System is an unbeatable combination of the best products from Eaton and Dana partnering to provide you the most advanced, most trouble-free drivetrain in the industry. And it s backed by the Roadrangers the most experienced, most expert, most accessible drivetrain consultants in the business. For spec ing or service assistance, call HELP (357) 2 hours a day, 7 days a week, (Mexico: HELP (357)) for more time on the road. Or visit our web site at 8 RT-11109A-AT 6/05 Printed in the USA